22. Product Layout Raw materials or customer Finished item Station 2 Station 3 Station 4 Material and/or labor Station 1 Material and/or labor Material and/or labor Material and/or labor Used for Repetitive or Continuous Processing
27. Process Layout Used for Intermittent processing Job Shop or Batch Process Layout (functional) Dept. A Dept. B Dept. D Dept. C Dept. F Dept. E
28. Product Layout Product Layout (sequential) Used for Repetitive Processing Repetitive or Continuous Work Station 1 Work Station 2 Work Station 3
29.
30.
31. Comparison of product & process layout low high 11. investment more Requires less 10. floor space high low 9.flexibilty complex simple 8. Production centre Can tolerate Can’t tolerate 7. breakdown Low WIP High WIP 6. inventory more less 5. Material handling more less 4. Processing time diversified standardized 3. product Better utilization Not to full capacity 2. Machines utilization Similar aregp2gether Sequence of facilities 1. nature Process layout Product layout factors
32.
33.
34.
35.
36.
37.
38. Efficiency and Utilization Both measures expressed as percentages Actual output Efficiency = Effective capacity Actual output Utilization = Design capacity