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Primary and secondary
wastewater treatment
Snehal Menon
Sinhgad College of Engineering, Pune
Introduction


Wastewater treatment consists of applying known technology to
improve or upgrade the quality of a wastewater



Wastewater treatment involves collecting the wastewater in a
central, segregated location (the Wastewater Treatment Plant) and
subjecting the wastewater to various treatment processes



The principal objective of wastewater treatment is generally to allow
human and industrial effluents to be disposed off without danger to
human health or unacceptable damage to the natural environment



With the current emphasis on environmental health and water
pollution issues, there is an increasing awareness of the need to
dispose of these wastewaters safely and beneficially
Generalized flow diagram for municipal
wastewater treatment
Conventional wastewater treatment
processes
 Conventional

wastewater treatment consists of a
combination of physical, chemical and biological processes
and operations to remove solids, organic matter and
sometimes, nutrients from wastewater.

 General

terms used to describe different degrees of
treatment, in order of increasing treatment level, are
preliminary, primary, secondary, and tertiary and/or
advanced wastewater treatment.

 In

some countries, disinfection to remove pathogens
sometimes follows the last treatment step
Preliminary treatment
 The

objective of preliminary treatment is the removal of
coarse solids and other large materials often found in raw
wastewater

 Preliminary

treatment operations typically include coarse
screening, grit removal and, in some cases, comminution
of large objects

 In

grit chambers, the velocity of the water through the
chamber is maintained sufficiently high, or air is used, so
as to prevent the settling of most organic solids

 Comminutors

are sometimes adopted to supplement
coarse screening and serve to reduce the size of large
particles so that they will be removed in the form of a
sludge in subsequent treatment processes
Grit chamber
Aerated grit chamber :
diffused air keeps organic
solids in suspension as grit
settles

Vortex - Type Grit Chambers
Vortex is created
-Grit move to the outside
of the unit and gets collected
Comminutor
•In

this device all of the wa
flow passes
through the grinder
assembly
•The

grinder consists of a
screen or slotted basket,
a rotating or oscillating
cutter and a stationary
cutter
•Solids

pass through the
screen and are chopped
or shredded between the
two cutters
Primary treatment
 The

objective of primary treatment is the removal of settle-able
organic and inorganic solids by sedimentation, and the removal
of materials that will float (scum) by skimming
 Approximately 25 to 50% of the incoming biochemical oxygen
demand (BOD5), 50 to 70% of the total suspended solids (SS),
and 65% of the oil and grease are removed during primary
treatment
 Some organic nitrogen, organic phosphorus, and heavy metals
associated with solids are also removed during primary
sedimentation
 In many industrialized countries, primary treatment is the
minimum level of pre-application treatment required for
wastewater irrigation
 It may be considered sufficient treatment if the wastewater is
used to irrigate crops that are not consumed by humans or to
irrigate orchards, vineyards, and some processed food crops
Contd…
 Primary

sedimentation tanks or clarifiers may be round or
rectangular basins, typically 3 to 5 m deep, with hydraulic
retention time between 2 and 3 hours

 Settled

solids (primary sludge) are normally removed from
the bottom of tanks by sludge rakes that scrape the sludge
to a central well from which it is pumped to sludge
processing units

 Scum

is swept across the tank surface by water jets or
mechanical means from which it is also pumped to sludge
processing units
Sedimentation tank and clarifiers
Typical sedimentation tanks:
(a)rectangular horizontal flow
tank;

(b)circular, radial-flow tank;

(c) hopper-bottomed, upward
flow tank


In large sewage treatment plants (> 7600 m 3/d), primary sludge is most
commonly processed biologically by anaerobic digestion



In the digestion process, anaerobic and facultative bacteria metabolize
the organic material in sludge, thereby reducing the volume requiring
ultimate disposal, making the sludge stable (nonputrescible) and
improving its dewatering characteristics



Digestion is carried out in covered tanks (anaerobic digesters), typically
7 to 14 m deep



The residence time in a digester may vary from a minimum of about 10
days for high-rate digesters (well-mixed and heated) to 60 days or more
in standard-rate digesters



Gas containing about 60 to 65% methane is produced during digestion
and can be recovered as an energy source



In small sewage treatment plants, sludge is processed in a variety of ways
including: aerobic digestion, storage in sludge lagoons, direct application
to sludge drying beds, in-process storage (as in stabilization ponds), and
land application.
Anaerobic Digester
Secondary treatment
 The

objective of secondary treatment is the further
treatment of the effluent from primary treatment to
remove the residual organics and suspended solids

 Aerobic

biological treatment is performed in the
presence of oxygen by aerobic microorganisms
(principally bacteria) that metabolize the organic matter in
the wastewater, thereby producing more microorganisms
and inorganic end-products (principally CO2, NH3, and
H2O)

 Several

aerobic biological processes are used for
secondary treatment differing primarily in the manner in
which oxygen is supplied to the microorganisms and in
the rate at which organisms metabolize the organic
Contd…
 High-rate

biological processes are characterized by relatively
small reactor volumes and high concentrations of
microorganisms compared with low rate processes

 Consequently,

the growth rate of new organisms is much
greater in high-rate systems because of the well controlled
environment

 The

microorganisms must be separated from the treated
wastewater by sedimentation to produce clarified secondary
effluent

 The

sedimentation tanks used in secondary treatment, often
referred to as secondary clarifiers, operate in the same basic
manner as the primary clarifiers described previously
 The

biological solids removed during secondary
sedimentation, called secondary or biological sludge, are
normally combined with primary sludge for sludge
processing

 Common

high-rate processes include the activated sludge
processes, trickling filters or biofilters, oxidation ditches and
rotating biological contactors (RBC)

A

combination of two of these processes in series (e.g.
biofilter followed by activated sludge) is sometimes used to
treat municipal wastewater containing a high concentration
of organic material from industrial sources
Activated Sludge
 In

the activated sludge process, the dispersed-growth
reactor is an aeration tank or basin containing a suspension
of the wastewater and microorganisms, the mixed liquor

 The

contents of the aeration tank are mixed vigorously by
aeration devices which also supply oxygen to the biological
suspension

 Aeration

devices commonly used include submerged
diffusers that release compressed air and mechanical
surface aerators that introduce air by agitating the liquid
surface

 Hydraulic

retention time in the aeration tanks usually
ranges from 3 to 8 hours but can be higher with high BOD5
 Following

the aeration step, the microorganisms are
separated from the liquid by sedimentation and the
clarified liquid is secondary effluent

A

portion of the biological sludge is recycled to the
aeration basin to maintain a high mixed-liquor suspended
solids (MLSS) level

 The

remainder is removed from the process and sent to
sludge processing to maintain a relatively constant
concentration of microorganisms in the system
Trickling Filters
A

trickling filter or biofilter consists of a basin or tower filled
with support media such as stones, plastic shapes, or
wooden slats
 Wastewater is applied intermittently, or sometimes
continuously, over the media
 Microorganisms become attached to the media and form a
biological layer or fixed film
 Organic matter in the wastewater diffuses into the film,
where it is metabolized
 Oxygen is normally supplied to the film by the natural flow
of air either up or down through the media, depending on
the relative temperatures of the wastewater and ambient air
 The thickness of the biofilm increases as new organisms
grow
 Periodically,

portions of the film slough off the media
 The sloughed material is separated from the liquid in a
secondary clarifier and discharged to sludge processing
 Clarified liquid from the secondary clarifier is the
secondary effluent and a portion is often recycled to the
biofilter to improve hydraulic distribution of the
wastewater over the filter
Rotating Biological Contactors
 Rotating

biological contactors (RBCs) are fixed-film
reactors similar to biofilters in that organisms are attached
to support media

 In

the case of the RBC, the support media are slowly
rotating discs that are partially submerged in flowing
wastewater in the reactor

 Oxygen

is supplied to the attached biofilm from the air
when the film is out of the water and from the liquid when
submerged, since oxygen is transferred to the wastewater
by surface turbulence created by the discs' rotation

 Sloughed

pieces of biofilm are removed in the same
manner described for biofilters
Contd…
 High-rate

biological treatment processes, in combination
with primary sedimentation, typically remove 85 % of the
BOD5 and SS originally present in the raw wastewater and
some of the heavy metals

 Activated

sludge generally produces an effluent of slightly
higher quality, in terms of these constituents, than biofilters
or RBCs

 When

coupled with a disinfection step, these processes can
provide substantial but not complete removal of bacteria
and virus

 However,

they remove very little phosphorus, nitrogen,
non-biodegradable organics, or dissolved minerals.
Tertiary and/or advanced treatment
 Tertiary

and/or advanced wastewater treatment is
employed when specific wastewater constituents which
cannot be removed by secondary treatment must be
removed

 Because

advanced treatment usually follows high-rate
secondary treatment, it is sometimes referred to as
tertiary treatment

 However,

advanced treatment processes are sometimes
combined with primary or secondary treatment (e.g.,
chemical addition to primary clarifiers or aeration basins
to remove phosphorus) or used in place of secondary
treatment (e.g., overland flow treatment of primary
effluent)


An adaptation of the activated sludge process is often used to remove
nitrogen and phosphorus



Effluent from primary clarifiers flows to the biological reactor, which is
physically divided into five zones by baffles and weirs



In sequence these zones are: (i) anaerobic fermentation zone
(characterized by very low dissolved oxygen levels and the absence of
nitrates); (ii) anoxic zone (low dissolved oxygen levels but nitrates
present); (iii) aerobic zone (aerated); (iv) secondary anoxic zone; and
(v) final aeration zone



The function of the first zone is to condition the group of bacteria
responsible for phosphorus removal by stressing them under low
oxidation-reduction conditions, which results in a release of phosphorus
equilibrium in the cells of the bacteria



On subsequent exposure to an adequate supply of oxygen and
phosphorus in the aerated zones, these cells rapidly accumulate
phosphorus considerably in excess of their normal metabolic
requirements



Phosphorus is removed from the system with the waste activated sludge


Most of the nitrogen in the influent is in the ammonia form, and this
passes through the first two zones virtually unaltered



In the third aerobic zone, the sludge age is such that almost complete
nitrification takes place, and the ammonia nitrogen is converted to
nitrites and then to nitrates



The nitrate-rich mixed liquor is then recycled from the aerobic zone
back to the first anoxic zone



Here de-nitrification occurs, where the recycled nitrates, in the absence
of dissolved oxygen, are reduced by facultative bacteria to nitrogen gas,
using the influent organic carbon compounds as hydrogen donors



The nitrogen gas merely escapes to atmosphere. In the second anoxic
zone, those nitrates which were not recycled are reduced by the
endogenous respiration of bacteria



In the final re-aeration zone, dissolved oxygen levels are again raised to
prevent further de-nitrification, which would impair settling in the
secondary clarifiers to which the mixed liquor then flows
 Simplified

flow diagram of Bardenpho Process treatment
plant (commissioned in 1982 in British Columbia, Canada)
Unit operations in advanced treatment
1.

Removal of suspended solids:
Removal of suspended solids in advanced treatment
implies the removal of those materials that have been
carried over from a secondary settler.
Microstraining




Rotating drum-type filter to screen suspended solids
Filtering media consists of finely woven stainless steel fabric with
mesh size of 23-35 microns
Fabric is mounted on periphery and water is allowed to pass from
inside to the outside
Coagulation and filtration







A method in which certain chemicals are rapidly dispersed in
wastewater to change the characteristics of the suspended particles
so that they coalasce and sink rapidly
In industrial wastewater treatment, coagulation is frequently used
for oily emulsions and finely divided and non-settlable solids such as
pigments, paper-fibre, meat and tannery effluents
Most widely used coagulants are aluminium sulphate, ferric sulphate
and ferric chloride
Typical reactions are:
Al2(SO4)3 + 6H2O
2Al(OH)3 + 3H2SO4
3H2SO4 + 3Ca(HCO3)2
6H2CO3



3CaSO4 + 6H2CO3

6CO2 + 6H2O

Overall reaction is represented as:
Al2(SO4)3 + 3Ca(HCO3)2
2Al(OH)3 + 3CaSO4
ii. Removal of dissolved solids
 Adsorption

 Solvent

on activated carbon

extraction
Ion

exchange
Reverse

osmosis

Electrodialysis
 In

many situations, where the risk of public exposure to
the reclaimed water or residual constituents is high, the
intent of the treatment is to minimize the probability of
human exposure to enteric viruses and other pathogens

 Effective

disinfection of viruses is believed to be inhibited
by suspended and colloidal solids in the water, therefore
these solids must be removed by advanced treatment
before the disinfection step

 The

sequence of treatment often specified in the United
States is: secondary treatment followed by chemical
coagulation, sedimentation, filtration, and disinfection

 This

level of treatment is assumed to produce an effluent
free from detectable viruses
Conclusion

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Primary and secondary wastewater treatment..

  • 1. Primary and secondary wastewater treatment Snehal Menon Sinhgad College of Engineering, Pune
  • 2. Introduction  Wastewater treatment consists of applying known technology to improve or upgrade the quality of a wastewater  Wastewater treatment involves collecting the wastewater in a central, segregated location (the Wastewater Treatment Plant) and subjecting the wastewater to various treatment processes  The principal objective of wastewater treatment is generally to allow human and industrial effluents to be disposed off without danger to human health or unacceptable damage to the natural environment  With the current emphasis on environmental health and water pollution issues, there is an increasing awareness of the need to dispose of these wastewaters safely and beneficially
  • 3. Generalized flow diagram for municipal wastewater treatment
  • 5.  Conventional wastewater treatment consists of a combination of physical, chemical and biological processes and operations to remove solids, organic matter and sometimes, nutrients from wastewater.  General terms used to describe different degrees of treatment, in order of increasing treatment level, are preliminary, primary, secondary, and tertiary and/or advanced wastewater treatment.  In some countries, disinfection to remove pathogens sometimes follows the last treatment step
  • 6. Preliminary treatment  The objective of preliminary treatment is the removal of coarse solids and other large materials often found in raw wastewater  Preliminary treatment operations typically include coarse screening, grit removal and, in some cases, comminution of large objects  In grit chambers, the velocity of the water through the chamber is maintained sufficiently high, or air is used, so as to prevent the settling of most organic solids  Comminutors are sometimes adopted to supplement coarse screening and serve to reduce the size of large particles so that they will be removed in the form of a sludge in subsequent treatment processes
  • 7. Grit chamber Aerated grit chamber : diffused air keeps organic solids in suspension as grit settles Vortex - Type Grit Chambers Vortex is created -Grit move to the outside of the unit and gets collected
  • 8. Comminutor •In this device all of the wa flow passes through the grinder assembly •The grinder consists of a screen or slotted basket, a rotating or oscillating cutter and a stationary cutter •Solids pass through the screen and are chopped or shredded between the two cutters
  • 9. Primary treatment  The objective of primary treatment is the removal of settle-able organic and inorganic solids by sedimentation, and the removal of materials that will float (scum) by skimming  Approximately 25 to 50% of the incoming biochemical oxygen demand (BOD5), 50 to 70% of the total suspended solids (SS), and 65% of the oil and grease are removed during primary treatment  Some organic nitrogen, organic phosphorus, and heavy metals associated with solids are also removed during primary sedimentation  In many industrialized countries, primary treatment is the minimum level of pre-application treatment required for wastewater irrigation  It may be considered sufficient treatment if the wastewater is used to irrigate crops that are not consumed by humans or to irrigate orchards, vineyards, and some processed food crops
  • 10. Contd…  Primary sedimentation tanks or clarifiers may be round or rectangular basins, typically 3 to 5 m deep, with hydraulic retention time between 2 and 3 hours  Settled solids (primary sludge) are normally removed from the bottom of tanks by sludge rakes that scrape the sludge to a central well from which it is pumped to sludge processing units  Scum is swept across the tank surface by water jets or mechanical means from which it is also pumped to sludge processing units
  • 11. Sedimentation tank and clarifiers Typical sedimentation tanks: (a)rectangular horizontal flow tank; (b)circular, radial-flow tank; (c) hopper-bottomed, upward flow tank
  • 12.  In large sewage treatment plants (> 7600 m 3/d), primary sludge is most commonly processed biologically by anaerobic digestion  In the digestion process, anaerobic and facultative bacteria metabolize the organic material in sludge, thereby reducing the volume requiring ultimate disposal, making the sludge stable (nonputrescible) and improving its dewatering characteristics  Digestion is carried out in covered tanks (anaerobic digesters), typically 7 to 14 m deep  The residence time in a digester may vary from a minimum of about 10 days for high-rate digesters (well-mixed and heated) to 60 days or more in standard-rate digesters  Gas containing about 60 to 65% methane is produced during digestion and can be recovered as an energy source  In small sewage treatment plants, sludge is processed in a variety of ways including: aerobic digestion, storage in sludge lagoons, direct application to sludge drying beds, in-process storage (as in stabilization ponds), and land application.
  • 14. Secondary treatment  The objective of secondary treatment is the further treatment of the effluent from primary treatment to remove the residual organics and suspended solids  Aerobic biological treatment is performed in the presence of oxygen by aerobic microorganisms (principally bacteria) that metabolize the organic matter in the wastewater, thereby producing more microorganisms and inorganic end-products (principally CO2, NH3, and H2O)  Several aerobic biological processes are used for secondary treatment differing primarily in the manner in which oxygen is supplied to the microorganisms and in the rate at which organisms metabolize the organic
  • 15. Contd…  High-rate biological processes are characterized by relatively small reactor volumes and high concentrations of microorganisms compared with low rate processes  Consequently, the growth rate of new organisms is much greater in high-rate systems because of the well controlled environment  The microorganisms must be separated from the treated wastewater by sedimentation to produce clarified secondary effluent  The sedimentation tanks used in secondary treatment, often referred to as secondary clarifiers, operate in the same basic manner as the primary clarifiers described previously
  • 16.  The biological solids removed during secondary sedimentation, called secondary or biological sludge, are normally combined with primary sludge for sludge processing  Common high-rate processes include the activated sludge processes, trickling filters or biofilters, oxidation ditches and rotating biological contactors (RBC) A combination of two of these processes in series (e.g. biofilter followed by activated sludge) is sometimes used to treat municipal wastewater containing a high concentration of organic material from industrial sources
  • 17. Activated Sludge  In the activated sludge process, the dispersed-growth reactor is an aeration tank or basin containing a suspension of the wastewater and microorganisms, the mixed liquor  The contents of the aeration tank are mixed vigorously by aeration devices which also supply oxygen to the biological suspension  Aeration devices commonly used include submerged diffusers that release compressed air and mechanical surface aerators that introduce air by agitating the liquid surface  Hydraulic retention time in the aeration tanks usually ranges from 3 to 8 hours but can be higher with high BOD5
  • 18.  Following the aeration step, the microorganisms are separated from the liquid by sedimentation and the clarified liquid is secondary effluent A portion of the biological sludge is recycled to the aeration basin to maintain a high mixed-liquor suspended solids (MLSS) level  The remainder is removed from the process and sent to sludge processing to maintain a relatively constant concentration of microorganisms in the system
  • 19.
  • 20. Trickling Filters A trickling filter or biofilter consists of a basin or tower filled with support media such as stones, plastic shapes, or wooden slats  Wastewater is applied intermittently, or sometimes continuously, over the media  Microorganisms become attached to the media and form a biological layer or fixed film  Organic matter in the wastewater diffuses into the film, where it is metabolized  Oxygen is normally supplied to the film by the natural flow of air either up or down through the media, depending on the relative temperatures of the wastewater and ambient air  The thickness of the biofilm increases as new organisms grow
  • 21.  Periodically, portions of the film slough off the media  The sloughed material is separated from the liquid in a secondary clarifier and discharged to sludge processing  Clarified liquid from the secondary clarifier is the secondary effluent and a portion is often recycled to the biofilter to improve hydraulic distribution of the wastewater over the filter
  • 22. Rotating Biological Contactors  Rotating biological contactors (RBCs) are fixed-film reactors similar to biofilters in that organisms are attached to support media  In the case of the RBC, the support media are slowly rotating discs that are partially submerged in flowing wastewater in the reactor  Oxygen is supplied to the attached biofilm from the air when the film is out of the water and from the liquid when submerged, since oxygen is transferred to the wastewater by surface turbulence created by the discs' rotation  Sloughed pieces of biofilm are removed in the same manner described for biofilters
  • 23.
  • 24. Contd…  High-rate biological treatment processes, in combination with primary sedimentation, typically remove 85 % of the BOD5 and SS originally present in the raw wastewater and some of the heavy metals  Activated sludge generally produces an effluent of slightly higher quality, in terms of these constituents, than biofilters or RBCs  When coupled with a disinfection step, these processes can provide substantial but not complete removal of bacteria and virus  However, they remove very little phosphorus, nitrogen, non-biodegradable organics, or dissolved minerals.
  • 25. Tertiary and/or advanced treatment  Tertiary and/or advanced wastewater treatment is employed when specific wastewater constituents which cannot be removed by secondary treatment must be removed  Because advanced treatment usually follows high-rate secondary treatment, it is sometimes referred to as tertiary treatment  However, advanced treatment processes are sometimes combined with primary or secondary treatment (e.g., chemical addition to primary clarifiers or aeration basins to remove phosphorus) or used in place of secondary treatment (e.g., overland flow treatment of primary effluent)
  • 26.  An adaptation of the activated sludge process is often used to remove nitrogen and phosphorus  Effluent from primary clarifiers flows to the biological reactor, which is physically divided into five zones by baffles and weirs  In sequence these zones are: (i) anaerobic fermentation zone (characterized by very low dissolved oxygen levels and the absence of nitrates); (ii) anoxic zone (low dissolved oxygen levels but nitrates present); (iii) aerobic zone (aerated); (iv) secondary anoxic zone; and (v) final aeration zone  The function of the first zone is to condition the group of bacteria responsible for phosphorus removal by stressing them under low oxidation-reduction conditions, which results in a release of phosphorus equilibrium in the cells of the bacteria  On subsequent exposure to an adequate supply of oxygen and phosphorus in the aerated zones, these cells rapidly accumulate phosphorus considerably in excess of their normal metabolic requirements  Phosphorus is removed from the system with the waste activated sludge
  • 27.  Most of the nitrogen in the influent is in the ammonia form, and this passes through the first two zones virtually unaltered  In the third aerobic zone, the sludge age is such that almost complete nitrification takes place, and the ammonia nitrogen is converted to nitrites and then to nitrates  The nitrate-rich mixed liquor is then recycled from the aerobic zone back to the first anoxic zone  Here de-nitrification occurs, where the recycled nitrates, in the absence of dissolved oxygen, are reduced by facultative bacteria to nitrogen gas, using the influent organic carbon compounds as hydrogen donors  The nitrogen gas merely escapes to atmosphere. In the second anoxic zone, those nitrates which were not recycled are reduced by the endogenous respiration of bacteria  In the final re-aeration zone, dissolved oxygen levels are again raised to prevent further de-nitrification, which would impair settling in the secondary clarifiers to which the mixed liquor then flows
  • 28.  Simplified flow diagram of Bardenpho Process treatment plant (commissioned in 1982 in British Columbia, Canada)
  • 29. Unit operations in advanced treatment 1. Removal of suspended solids: Removal of suspended solids in advanced treatment implies the removal of those materials that have been carried over from a secondary settler.
  • 30. Microstraining    Rotating drum-type filter to screen suspended solids Filtering media consists of finely woven stainless steel fabric with mesh size of 23-35 microns Fabric is mounted on periphery and water is allowed to pass from inside to the outside
  • 31. Coagulation and filtration     A method in which certain chemicals are rapidly dispersed in wastewater to change the characteristics of the suspended particles so that they coalasce and sink rapidly In industrial wastewater treatment, coagulation is frequently used for oily emulsions and finely divided and non-settlable solids such as pigments, paper-fibre, meat and tannery effluents Most widely used coagulants are aluminium sulphate, ferric sulphate and ferric chloride Typical reactions are: Al2(SO4)3 + 6H2O 2Al(OH)3 + 3H2SO4 3H2SO4 + 3Ca(HCO3)2 6H2CO3  3CaSO4 + 6H2CO3 6CO2 + 6H2O Overall reaction is represented as: Al2(SO4)3 + 3Ca(HCO3)2 2Al(OH)3 + 3CaSO4
  • 32. ii. Removal of dissolved solids
  • 33.  Adsorption  Solvent on activated carbon extraction
  • 36.  In many situations, where the risk of public exposure to the reclaimed water or residual constituents is high, the intent of the treatment is to minimize the probability of human exposure to enteric viruses and other pathogens  Effective disinfection of viruses is believed to be inhibited by suspended and colloidal solids in the water, therefore these solids must be removed by advanced treatment before the disinfection step  The sequence of treatment often specified in the United States is: secondary treatment followed by chemical coagulation, sedimentation, filtration, and disinfection  This level of treatment is assumed to produce an effluent free from detectable viruses