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Overview of
Next-Generation Bioplastics




       June 28,2011
Topics

    Bioplastics status today.

    Projected growth rates and trends.

    Key emerging technologies/players.

    Conclusions.
Projected Bioplastics Trends
  Bioplastic capacity is still only 1%
of the approximately 230 million tons
       of plastics in use today.




 Projected Growth rates range from
         20-40% per year.
Projected Durable Bioplastics Growth
  Increasing demand for biobased, durable products
in packaging, electronics and automotive applications.




     In 2011, durables are expected to account
           for almost 40% of bioplastics,
            compared with 12% in 2010.
                 (European Bioplastics)
How Will This Change to Durables Occur?

    Existing players improving their performance.

    Continuing advances in existing and/or new
    monomers/polymers from renewable resources.

    Rapid development of fermentation, catalysts
    and biomass conversion technologies to enable
    monomer economics and biomass feedstocks.

    Drop in replacements of existing petro-based
    monomers will be first to market.
Bio “Building Blocks”
Ethylene/ethylene glycol Braskem, India Glycols.
 TPA                Gevo, Anellotech, Draths, Genomatica,
                    UOP, Global Bioenergies, Sabic,
                    Virent,Chemtex.


 Succinic acid      PTT, DSM, BASF, Bioamber, Roquette,
                    Mitsubishi Chem., Myriant, Purac.
 Adipic acid        Rennovia, Verdezyne, Genomatica.
 Butane diol        Genomatica.
 FDCA               Avantium.
 Ketals             Segetis, XLTerra/Reluceo.
 Caprolactam        Draths.
 Acrylic acid       Ceres, Dow/OPX.
 Isosorbide         ADM, Roquette.
 Propylene          Braskem.
 Propane 1,3 diol   DuPont / Tate & Lyle.
Braskem “Green Polyethylene”
           from Sugar Cane




                           ethanol
sugar cane molasses




  HDPE polyethylene       ethylene
Biobased TPA for PET from Sugars
  Gevo      Global Bioenergies

                                           p-xylene


biobutanol isobutylene     isooctene     Toray/UOP

Draths
Genomatica
             t,t muconic acid           dimethyl furan



  Sabic
                                  TPA
                                           fdca
         d limonene    p cymene              BP
Anellotech/Virent Processes
     for Biobased Aromatics


Anellotech Process




                            Virent Process



  BTX=benzene, toluene, xylenes mixture.
Biobased Succinic Acid and Derivatives
        Biobased Succinic Acid
                                 Succinic acid/PBS
                                 • BioAmber
                                 • PTT
                                 • MCC
                                 • DSM/Roquette
                                 • BASF/Purac

                                 Butane diol
                                 • Genomatica

                                 Adipic acid
                                 • Rennovia
                                 • Verdezyne
  Courtesy Myriant
Examples of Emerging Technologies

FDCA (furan 2,5 dicarboxylic acid) - Avantium
Ketal Plasticizers/ Poly XLK
     O
                   OH
                                          O               O           O
                                                                                        L-Ketals
HO                          HO                OH    HO                    OH
               O                                                   NH2
 succinic acid           3-hydroxypropionic acid          glutamic acid

               O
                                                      HO             O
                                                                                                    O
HO                         HO               OH
                   OH              OH                            O
     O    NH2                                                                           O               OR
 aspartic acid                   glycerol           4-hydroxybutyrolactone                      O
                                                                                   HO
     O                       O                                            O
                                                      O
                   OH                         OH               O
HO                                                   HO                   OH
               O                       O
 itaconic acid                levulinic acid       2,5-furandicacboxylic acid

     OH OH                  OH OH OH                    O      OH OH
                                                   HO
                                                                              OH                    O
 OH OH OH                     OH OH OH                      OH OH O                         O
                                                                                   O                    O
     xylitol                   sorbitol                   glucaric acid
                                                                                                O
                                                                                        O                    n

                                                                                            PXLK
                                                        XLTerra
Conclusions
    Bioplastics Will Show Significant Growth
        if the Following Trends Continue
Oil price remains above $90/Barrel.

Expansion from Single-Use Compostable to Durable
Applications.

Transition from Oil-Based to Renewable Feed Stocks.

Address Issues:
   – Sociological, Environmental & Political.

Developments in Composting/Recycling Infrastructure.
Thank You

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Jim lunt

  • 2. Topics Bioplastics status today. Projected growth rates and trends. Key emerging technologies/players. Conclusions.
  • 3. Projected Bioplastics Trends Bioplastic capacity is still only 1% of the approximately 230 million tons of plastics in use today. Projected Growth rates range from 20-40% per year.
  • 4. Projected Durable Bioplastics Growth Increasing demand for biobased, durable products in packaging, electronics and automotive applications. In 2011, durables are expected to account for almost 40% of bioplastics, compared with 12% in 2010. (European Bioplastics)
  • 5. How Will This Change to Durables Occur? Existing players improving their performance. Continuing advances in existing and/or new monomers/polymers from renewable resources. Rapid development of fermentation, catalysts and biomass conversion technologies to enable monomer economics and biomass feedstocks. Drop in replacements of existing petro-based monomers will be first to market.
  • 6. Bio “Building Blocks” Ethylene/ethylene glycol Braskem, India Glycols. TPA Gevo, Anellotech, Draths, Genomatica, UOP, Global Bioenergies, Sabic, Virent,Chemtex. Succinic acid PTT, DSM, BASF, Bioamber, Roquette, Mitsubishi Chem., Myriant, Purac. Adipic acid Rennovia, Verdezyne, Genomatica. Butane diol Genomatica. FDCA Avantium. Ketals Segetis, XLTerra/Reluceo. Caprolactam Draths. Acrylic acid Ceres, Dow/OPX. Isosorbide ADM, Roquette. Propylene Braskem. Propane 1,3 diol DuPont / Tate & Lyle.
  • 7. Braskem “Green Polyethylene” from Sugar Cane ethanol sugar cane molasses HDPE polyethylene ethylene
  • 8. Biobased TPA for PET from Sugars Gevo Global Bioenergies p-xylene biobutanol isobutylene isooctene Toray/UOP Draths Genomatica t,t muconic acid dimethyl furan Sabic TPA fdca d limonene p cymene BP
  • 9. Anellotech/Virent Processes for Biobased Aromatics Anellotech Process Virent Process BTX=benzene, toluene, xylenes mixture.
  • 10. Biobased Succinic Acid and Derivatives Biobased Succinic Acid Succinic acid/PBS • BioAmber • PTT • MCC • DSM/Roquette • BASF/Purac Butane diol • Genomatica Adipic acid • Rennovia • Verdezyne Courtesy Myriant
  • 11. Examples of Emerging Technologies FDCA (furan 2,5 dicarboxylic acid) - Avantium
  • 12. Ketal Plasticizers/ Poly XLK O OH O O O L-Ketals HO HO OH HO OH O NH2 succinic acid 3-hydroxypropionic acid glutamic acid O HO O O HO HO OH OH OH O O NH2 O OR aspartic acid glycerol 4-hydroxybutyrolactone O HO O O O O OH OH O HO HO OH O O itaconic acid levulinic acid 2,5-furandicacboxylic acid OH OH OH OH OH O OH OH HO OH O OH OH OH OH OH OH OH OH O O O O xylitol sorbitol glucaric acid O O n PXLK XLTerra
  • 13. Conclusions Bioplastics Will Show Significant Growth if the Following Trends Continue Oil price remains above $90/Barrel. Expansion from Single-Use Compostable to Durable Applications. Transition from Oil-Based to Renewable Feed Stocks. Address Issues: – Sociological, Environmental & Political. Developments in Composting/Recycling Infrastructure.