This document discusses various methods for soil stabilization using locally available materials, with a focus on using fly ash. The key methods discussed are mechanical stabilization, soil-cement stabilization, soil-lime stabilization, and soil-bitumen stabilization. It provides details on factors that affect each method and suitable applications. Specifically, it describes how fly ash can be used effectively in embankments, subgrades, and various pavement layers to reduce costs while utilizing an industrial waste product.
1. Use of Locally Available Materials
and Stabilisation Technique
Dr. M.S. AMARNATH
Bangalore University
Bangalore
2. Soil Stabilization
The soil stabilization means the improvement of
stability or bearing power of the soil by the use of
controlled compaction, proportioning and/or the
addition of suitable admixture or stabilizers.
Basic Principles of Soil Stabilization….
• Evaluating the properties of given soil
• Deciding the lacking property of soil and choose
effective and economical method of soil stabilization
• Designing the Stabilized soil mix for intended stability
and durability values
3. Need for Soil Stabilization
Limited Financial Resources to Provide a
complete network Road System to build
in conventional method
Effective utilization of locally available
soils and other suitable stabilizing agents.
Encouraging the use of Industrial
Wastages in building low cost construction
of roads.
5. Mechanical Stabilization
• This method is suitable for low volume roads i.e.
Village roads in low rainfall areas.
• This method involves the correctly
proportioning of aggregates and soil,
adequately compacted to get mechanically
stable layer
• The Basic Principles of Mechanical Stabilization
are Correct Proportioning and Effective
Compaction
6. Desirable Properties of Soil-
Aggregate Mix
• Adequate Strength
• Incompressibility
• Less Changes in Volume
• Stability with Variation in water content
• Good drainage, less frost Susceptibility
• Ease of Compaction.
7. Factors Affecting Mechanical
Stabilization
Mechanical Strength of aggregates
Gradation
Properties of the Soil
Presence of Salts
Compaction
8. Mechanical Strength
• When the soil is used in small proportion to fill
up the voids the crushing strength of aggregates
is important
Gradation
• A well graded aggregate soil mix results in a
mix with high dry density and stability values
Properties of soil
• A mix with Plasticity Index, results poor stability
under soaking conditions. Hence it is desirable to
limit the plasticity index of the soil
9. Presence of Chemicals
• Presence of Salts like Sulphates and mica
are undesirable
• Presence of Calcium Chloride is Beneficial
Compaction
• Effective Compaction is desirable to
produce high density and stability mix
10. Soil Cement Stabilization
• Soil Cement is an intimate mix of soil,
cement and water, compacted to form a
strong base course
• Cement treated or cement modified soil
refers to the compacted mix when cement is
used in small proportions to impart some
strength
• Soil Cement can be used as a sub-base or
base course for all types of Pavements
12. Soil
THE PHYSICAL PROPERTIES
• Particle Size Distribution
• Clay content
• Specific Surface
• Liquid limit and Plasticity Index
Cement
A increase in cement content generally
causes increase in strength and durability
13. Pulverisation and Mixing
• Better the Pulverisation and degree of mixing,
higher is the strength
• Presence of un pulverised dry lumps reduces
the strength
Compaction
• By increasing the amount of compaction dry
density of the mix, strength and durability also
increases
14. Curing
Adequate Moisture content is to be retained in
order to accelerate the strength
Additives
There are some additives to improve properties
• Lime
• Sodium hydroxide
• Sodium Carbonate
• Calcium Chloride
15. Design of Soil –Cement Mix
• Soil – Cement specimens are prepared with
various cement contents in constant volumes
moulds
• The compressive strength of these specimens
tested after 7 days of curing
• A graph is plotted Cement content Vs
compressive strength
• The Cement Content Corresponding to a
strength of 17.5 kg/cm2 is taken as design
cement content
16. Soil Lime Stabilization
• Soil- Lime has been widely used as a
modifier or a binder
• Soil-Lime is used as modifier in high plasticity
soils
• Soil Lime also imparts some binding action
even in granular soils
18. Factors affecting Properties of Soil-Lime
Lime Content
• Generally increase in lime content causes
slight change in liquid limit and considerable
increase in Plasticity index
• The rate of increase is first rapid and then
decreases beyond a certain limit
• The point is often termed as lime fixation
point
This is considered as design lime content
19. Type of Lime
After long curing periods all types of limes
produce same effects. However quick lime
has been found more effective than
hydrated lime
Calcium Carbonate must be heated at
higher temperature to form Quick lime
calcium oxide( CaO)
Calcium oxide must be slaked ( by the
addition of water) to form Hydrated lime
Compaction
Compaction is done at OMC and maximum
dry density.
20. Curing
• The strength of soil-lime increases with curing
period upto several years. The rate of
increase is rapid during initial period
• The humidity of the surroundings also affects
the strength
Additives
• Sodium metasilicate, Sodium hydroxide and
Sodium Sulphate are also found useful
additives
21. Soil- Bituminous Stabilization
• The Basic Principles of this stabilization are
Water Proofing and Binding
• By Water Proofing inherent strength and
other properties could be retained
• Most Commonly used materials are Cutback
and Emulsion
• Bitumen Stabilized layer may be used as
Sub-base or base course for all the roads
22. Factors affecting properties of soil-bitumen
Soil
• The particle size, shape and gradation of the
soil influence the properties of the soil-bitumen
mix.
Types of Bitumen
• Cutbacks of higher grade should be preferred
• Emulsions generally gives slightly inferior
results than Cutback.
23. Amount of Mixing
• Increasing proportion of bitumen causes a
decrease in dry density but increases the
stability after a certain bitumen content
• The optimum bitumen content for maximum
stability generally ranges from 4 to 6%
Mixing
• Improved type of mixing with low mixing period
may be preferred
24. Compaction
• Effective Compaction results higher
stability and resistance to absorb water
Additives
• Anti stripping and reactive chemical
additives have been tried to improve the
properties of the mixes
• Portland cement can also be used along
with the soil bitumen
26. Necessity
Scarcity of good quality
aggregates / soil for road
construction
Production and accumulation of
different waste materials
Disposal and environmental
problem
Economical and gainful
utilisation
27. Limitations of Using Waste Materials
Quality of waste is not controlled by
their manufacturers
Characteristics of by-products vary in a
wide range
Road construction practice is
accustomed to traditional materials of
steady quality
Specifications of layers compaction of
traditional materials are not suitable for
waste materials
28. General Criteria for Use of Waste
Materials
Amount of yearly produced waste
material should reach a certain lower
limit
The hauling distance should be
acceptable
The material should not have a
poissonous effect
The material should be insoluble in
water
The utilisation should not have a
pollutional effect to the environment
29. Special Requirement for Using Waste
Materials
Free from organic matter
Should not swell or decay as
influenced by water
Should not be soluble in water
Particles should be moderately
porous
31. Utilisation of fly ash
Thermal power - Major role in power
generation
Indian scenario - Use of coal with high
ash content
- Negligible utilisation
of ash produced
Bulk utilisation - Civil engineering
applications like
construction of roads
& embankments
32. Utilisation of fly ash
Can be used for construction of
Embankments and backfills
Stabilisation of subgrade and sub-base
Rigid and semi-rigid pavements
Fly ash properties vary widely, to be
characterised before use
Major constituents - oxides of silica,
aluminum, iron, calcium & magnesium
Environmentally safe material for road
construction
Possesses many favourable properties
for embankment & road construction
33. Favourable properties of fly ash
Light weight, lesser pressure on sub-soil
High shear strength
Coarser ashes have high CBR value
Pozzolanic nature, additional strength due to
self-hardening
Amenable to stabilisation
Ease of compaction
High permeability
Non plastic
Faster rate of consolidation and low
compressibility
Can be compacted using vibratory or static roller
34. Engineering properties of fly ash
Parameter Range
Specific Gravity 1.90 – 2.55
Plasticity Non plastic
Maximum dry density (gm/cc) 0.9 – 1.6
Optimum moisture content (%) 38.0 – 18.0
Cohesion (kN/m 2 ) Negligible
Angle of internal friction (j) 30 0 – 40 0
Coefficient of consolidation C v (cm 2 /sec) 1.75 x 10 -5 – 2.01 x
10 -3
Compression index C c 0.05 – 0.4
Permeability (cm/sec) 8 x 10 -6 – 7 x 10 -4
Particle size distribution (% of materials)
Clay size fraction 1 – 10
Silt size fraction 8 – 85
Sand size fraction 7 – 90
Gravel size fraction 0 – 10
Coefficient of uniformity 3.1 – 10.7
35. Differences between Indian & US fly
ashes
Property compared Indian fly ash US fly ash
Loss on ignition Less than 2 per 5 to 8 per cent
(Unburnt carbon) cent
SO 3 content 0.1 to 0.2 per 3 to 4 per cent
cent
CaO content 1 to 3 per cent 5 to 8 per cent
Increase in 3 to 4 times in 10 times or more in
concentration of comparison to comparison to source
heavy metals source coal coal
Rate of leaching Lower Higher
36. Fly ash for road embankment
Ideally suited as backfill material for urban/
industrial areas and areas with weak sub
soils
Higher shear strength leads to greater
stability
Design is similar to earth embankments
Intermediate soil layers for ease of
construction and to provide confinement
Side slope erosion needs to be controlled by
providing soil cover
Can be compacted under inclement weather
conditions
15 to 20 per cent savings in construction
cost depending on lead distance
37. Fly ash for road embankment
Typical cross section of fly ash road embankment
38. Approach embankment for second
Nizamuddin bridge at Delhi
– Length of embankment - 1.8 km
– Height varies from 6 to 9 m
– Ash utilised - 1,50,000 cubic metre
– Embankment opened to traffic in 1998
– Instrumentation installed in the embankment
showed very good performance
– Approximate savings due to usage of fly ash is
about Rs.1.00 Crore
40. Spreading of pond ash
Second Nizamuddin bridge approach embankment
Compaction of pond
ash
41. Stone pitching for slope
protection
Second Nizamuddin bridge approach embankment
Traffic plying on the
embankment
42. Utilisation of fly ash
Four laning work on NH-6 (Dankuni to Kolaghat)
Length of stretch – 54 km
Height of embankment – 3 to
4m
Fly ash utilisation – 2 Million
cubic metres
Water logged area
(soft ground conditions)
Compaction of fly ash over layer of
geotextile
43. Reinforced fly ash embankment
Fly ash - better backfill material for
reinforced embankments
Polymeric reinforcing materials –
Geogrids, friction ties, geotextiles
Construction sequence – similar to
reinforced earth structures
44. Okhla flyover approach embankment
– First geogrid reinforced fly ash
approach embankment constructed in
the country
– Length of embankment – 59 m
– Height varied from 5.9 to 7.8 m
– Ash utilised – 2,700 cubic metre
– Opened to traffic in 1996
– Performance has been very good
45. Okhla flyover approach embankment
Filter
Facing medium Geogrids
panels
7.8 to
5.9 m
Reinforced foundation mattress of bottom ash
46. Erection of facing
panels
Okhla flyover approach embankment
Rolling of pond
ash
47. Support provided to
facing panels during
construction
Okhla flyover approach embankment
Laying of geogrids
48. Hanuman Setu flyover approach embankment
– Geogrid reinforced fly ash approach
embankment
– Length of embankment – 138.4 m
– Height varied from 3.42 m to 1.0 m
– Opened to traffic in 1997
49. Sarita Vihar flyover approach embankment
– Length of embankment – 90 m
– Maximum height – 5.25 m
– Embankment opened to traffic
in Feb 2001
– Polymeric friction ties used for
reinforcement
50. Laying of friction ties
Sarita Vihar flyover reinforced approach embankment
Arrangement of
friction ties before
laying pond ash
51. Compaction of pond
ash using static and
vibratory rollers
Sarita Vihar flyover reinforced approach embankment
Compaction using
plate vibrator near
the facing panels
52. Fly ash for road construction
Stabilised
soil subgrade & sub-
base/base courses
– Mixing with soil reduces plasticity
characteristics of subgrade
– Addition of small percentage of lime or
cement greatly improves strength
– Leaching of lime is inhibited and
durability improves due to addition of fly
ash
– Pond ash & bottom ash can also be
stabilised
– Lime-fly ash mixture is better alternative
to moorum for construction of WBM /
WMM
53. Fly ash for road construction
Construction of semi-rigid/ rigid
pavements
– Lime-fly ash concrete
– Dry lean cement fly ash concrete
– Roller compacted concrete
– Fly ash admixed concrete pavements
– Lime-fly ash bound macadam
– Precast block paving
– High performance concrete
54. Bituminous concrete 40
mm 100 mm
DBM
BM 75 mm
WBM Gr III/WMM 75 mm
WBM Gr II/WMM 150 mm
GSB 350 mm
Typical cross section of flexible
pavement – conventional section
55. Bituminous concrete 40 mm
DBM 100 mm
BM 75 mm
WBM Gr III/WMM 75 mm
Fly ash + 6% cement
stabilised layer 150 mm
Pond ash 350 mm
Typical cross section of flexible
pavement – using fly ash
56. Fly ash admixed PQC 300
mm
DLFC 100 mm
Pond ash 300
mm
Typical cross section of rigid pavement
– using fly ash
57. Demonstration road project
at Raichur
Total length of the road – 1 km
Five sections of 200 m each with different
pavement sections
Pond ash has been used for replacing moorum
in sub-base course
Stabilised pond ash used for replacing part of
WBM layer
One rigid pavement section using DLFC and
RCCP technology was laid
Performance of all the specifications is good
58. Mixing of lime
stabilised pond ash
Demonstration road project using fly ash at Raichur
Compaction of
stabilised pond ash
using road roller
59. Construction of roller
compacted concrete
pavement
Demonstration road project using fly ash at Raichur
View of the
demonstration road
stretch after three years
60. Demonstration road project using fly ash
near Dadri (U.P)
A rural road near Dadri in District
Gautam Budh Nagar, Uttar Pradesh was
selected
Total length of road – 1.4 km
Bottom ash used as embankment fill
Base course constructed using fly ash
stabilised with 8% cement
RCCP Wearing course – 10 cm thickness
RCCP Mix proportion – 1:2:4
30 per cent of cement and 20 per cent of
sand replaced with fly ash in RCCP
Shoulders – 8% cement stabilised fly ash
61. Demonstration road project using fly ash
near Dadri (U.P) – Typical section
RCCP wearing course - 0.1 m
Stabilised fly ash Stabilised fly ash
base - 0.1 m Shoulder
Soil cover
Bottom ash
62. Demonstration
road project using
fly ash near Dadri
(U.P)
Stabilised base course
Mixing & laying of RCCP Compaction of RCCP
63. IRC Guidelines / Specifications
Guidelines available on pavement
construction
IRC 60 ‘Tentative guidelines for use of lime
fly ash concrete as pavement base or sub-
base’
IRC 68 ‘Tentative guidelines on cement fly
ash concrete for rigid pavement
construction’
IRC 74 ‘Tentative guidelines for lean
cement concrete and lean cement fly ash
concrete as a pavement base or sub-base’
IRC 88 ‘Recommended practice for lime fly
ash stabilised soil as base or sub-base in
64. Guidelines for use of fly ash in road
embankments
Published recently by Indian Roads Congress
(SP- 58:2001)
Includes design aspects also
Handling and construction
– Loose layer thickness of 400 mm can be
adopted if vibratory rollers are used
– Moisture content - OMC + 2 per cent
– Use of vibratory rollers advocated
– Minimum dry density to be achieved - 95
per cent of modified Proctor density
– Ash layer and side soil cover to be
constructed simultaneously
65. Utilisation of steel slags
Total production of slag from steel
industries is about 8.0 million tonnes
Types of slags
– Blast furnace slag
Granulated blast furnace slag
(GBFS)
Air cooled slag
– Steel slag
66. Granulated blast
furnace slag
Contains reactive silica
Suitable for lime / cement
stabilisation
Air cooled blast
furnace slag
Non – reactive
Suitable for use
as coarse
67. CRRI work on utilisation of
steel slags
Characterisation of slags produced at
different steel plants
Laboratory studies on Lime-GBFS mixes
Semi-field studies on Lime-GBFS
concrete
Test track studies on usage of slags in
road works
68. Properties of air cooled slag
Property Durgapur Bhilai Rourkela Delhi Specification
Quartzite requirements
Specific 2.78 – 2.82 – 2.97 – 2.67 -
gravity 2.82 3.33 2.99
Water 1.53 – 0.58 – 0.74 – 0.48 2% Max
absorption 1.72 1.38 1.29
(%)
Los 18.80 25.00 14.28 34.00 40% Max
Angeles
abrasion
value (%)
Impact 15.79 14.80 16.90 24.50 30% Max
value (%)
Soundness 1.66 1.17 0.33 0.17 12% Max
value (%)
Percentag 46.40 43.90 43.10 43.80 -
e voids
69. Steel slags
Obtained as a waste product during
production of steel
Particle size varies from 80 mm to
300 microns
Compared to blast furnace slag, steel
slag contains lower amount of silica,
higher amounts of iron oxide and
calcium oxide
Due to presence of free lime, steel
slag should be weathered before
using it in construction
70. Road projects executed under CRRI
guidance using slags
Plant roads at Visakhapatnam
Test tracks in collaboration with AP
PWD using slags from
Visakhapatnam Steel Plant
Test tracks in collaboration with
Orissa PWD using slags from
Rourkella Plant
Test tracks at R&D Centre for Iron &
Steel, Ranchi using Slags from
Bokaro Plant
71. Construction
of test track
using slag at
Orissa
Labour based
techniques for
construction of
stabilised layer
72. Lime
stabilisation
of iron slags
(Orissa)
View of finished
surface of road
constructed
using slags at
Orissa
73. Processed municipal wastes
Processed municipal wastes
utilised for construction of
test track on village road
near Delhi
Stabilised municipal waste
used for construction of
sub-base layer
Performance of stretch is
good
74. Kimberlite tailings
Kimberlite tailings are waste produced from
diamond mining
Can be used in base or sub-base course by
adopting mechanical or cement
stabilisation
High value of water absorption makes them
Construction of Salarpur-Dadupur Rural Link Road Using Fly ash This project was taken up as part of an initiative supported by Canadian International Development Agency (CIDA) on thermal power plant ash utilisation. In this demonstration project it was decided to use bottom ash as a substitute for soil in the embankment. Bottom ash was covered with 30 cm thick soil layer to protect it from erosion. 8 per cent cement stabilised fly ash was provided as base course. Roller Compacted Concrete Pavement (RCCP) was adopted as wearing course. The mix proportion of RCCP adopted was 1:2:4. In RCCP, 30 per cent of cement and 20 per cent of fine aggregate (sand) was replaced with dry fly ash.
Normally the thickness of RCC pavement required for such rural roads would be about 23 cm. However based on earlier experience and due to limited finances available, it was decided to provide only 10 cm compacted thickness of RCC wearing course. Keeping in view the fact that the link road is located in a remote area and only light traffic is expected to ply on the road (less than 15 CVD), the pavement is expected to provide satisfactory service. Shoulders of 0.5 m width were provided on either side of the pavement. The shoulders were constructed using 8 % cement stabilised fly ash for a compacted thickness of 0.1 m.
The construction work of the demonstration stretch was taken up under the supervision of CRRI. Spreading of the embankment fill, stabilised mix and laying of RCC were carried out manually. Compaction was carried out using 8 ton static road roller. Concrete and stabilised fly ash mixing was carried out using diesel operated concrete mixer. The construction work was taken up in March 2002 and completed in about 60 days.