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Use of Locally Available Materials
 and Stabilisation Technique

       Dr. M.S. AMARNATH
       Bangalore University
            Bangalore
Soil Stabilization
The soil stabilization means the improvement of
stability or bearing power of the soil by the use of
controlled compaction, proportioning and/or the
addition of suitable admixture or stabilizers.

Basic Principles of Soil Stabilization….
• Evaluating the properties of given soil
• Deciding the lacking property of soil and choose
  effective and economical method of soil stabilization
• Designing the Stabilized soil mix for intended stability
  and durability values
Need for Soil Stabilization
 Limited Financial Resources to Provide a
 complete network Road System to build
 in conventional method
 Effective utilization of locally available
 soils and other suitable stabilizing agents.
 Encouraging the use of Industrial
 Wastages in building low cost construction
 of roads.
Methods of Soil Stabilization

•   Mechanical Stabilization
•   Soil Cement Stabilization
•   Soil Lime Stabilization
•   Soil Bitumen Stabilization
•   Lime Fly ash Stabilization
•   Lime Fly ash Bound Macadam.
Mechanical Stabilization

•   This method is suitable for low volume roads i.e.
    Village roads in low rainfall areas.
•   This method involves the correctly
    proportioning of aggregates and soil,
    adequately compacted to get mechanically
    stable layer
•   The Basic Principles of Mechanical Stabilization
    are Correct Proportioning and Effective
    Compaction
Desirable Properties of Soil-
      Aggregate Mix
  •   Adequate Strength
  •   Incompressibility
  •   Less Changes in Volume
  •   Stability with Variation in water content
  •   Good drainage, less frost Susceptibility
  •   Ease of Compaction.
Factors Affecting Mechanical
        Stabilization
   Mechanical Strength of aggregates
   Gradation
   Properties of the Soil
   Presence of Salts
   Compaction
Mechanical Strength
• When the soil is used in small proportion to fill
up the voids the crushing strength of aggregates
is important

Gradation
• A well graded aggregate soil mix results in a
mix with high dry density and stability values

Properties of soil
• A mix with Plasticity Index, results poor stability
under soaking conditions. Hence it is desirable to
limit the plasticity index of the soil
Presence of Chemicals
• Presence of Salts like Sulphates and mica
 are undesirable
• Presence of Calcium Chloride is Beneficial

Compaction
• Effective Compaction is desirable to
 produce high density and stability mix
Soil Cement Stabilization

•   Soil Cement is an intimate mix of soil,
    cement and water, compacted to form a
    strong base course
•   Cement treated or cement modified soil
    refers to the compacted mix when cement is
    used in small proportions to impart some
    strength
•   Soil Cement can be used as a sub-base or
    base course for all types of Pavements
Factors affecting soil cement stabilization

  •   Soil
  •   Cement
  •   Pulverisation and Mixing
  •   Compaction
  •   Curing
  •   Additives
Soil
   THE PHYSICAL PROPERTIES

  • Particle Size Distribution
  • Clay content
  • Specific Surface
  • Liquid limit and Plasticity Index

Cement
   A increase in cement content generally
causes increase in strength and durability
Pulverisation and Mixing
• Better the Pulverisation and degree of mixing,
  higher is the strength
• Presence of un pulverised dry lumps reduces
  the strength

Compaction
• By increasing the amount of compaction dry
  density of the mix, strength and durability also
  increases
Curing
    Adequate Moisture content is to be retained in
    order to accelerate the strength

Additives
    There are some additives to improve properties
•    Lime
•    Sodium hydroxide
•    Sodium Carbonate
•    Calcium Chloride
Design of Soil –Cement Mix
•   Soil – Cement specimens are prepared with
    various cement contents in constant volumes
    moulds
•   The compressive strength of these specimens
    tested after 7 days of curing
•   A graph is plotted Cement content Vs
    compressive strength
•   The Cement Content Corresponding to a
    strength of 17.5 kg/cm2 is taken as design
    cement content
Soil Lime Stabilization
• Soil- Lime has been widely used as a
modifier or a binder
• Soil-Lime is used as modifier in high plasticity
 soils
• Soil Lime also imparts some binding action
 even in granular soils
Soil-Lime is effectively used in Expansive
soils with high plasticity index.
Factors affecting Properties of Soil-Lime
Lime Content
•   Generally increase in lime content causes
    slight change in liquid limit and considerable
    increase in Plasticity index
•   The rate of increase is first rapid and then
    decreases beyond a certain limit
•   The point is often termed as lime fixation
    point
    This is considered as design lime content
Type of Lime

   After long curing periods all types of limes
    produce same effects. However quick lime
    has been found more effective than
    hydrated lime
   Calcium Carbonate must be heated at
    higher temperature to form Quick lime
    calcium oxide( CaO)
   Calcium oxide must be slaked ( by the
    addition of water) to form Hydrated lime

 Compaction
   Compaction is done at OMC and maximum
    dry density.
Curing
• The strength of soil-lime increases with curing
   period upto several years. The rate of
  increase is rapid during initial period
• The humidity of the surroundings also affects
  the strength

Additives
• Sodium metasilicate, Sodium hydroxide and
  Sodium Sulphate are also found useful
  additives
Soil- Bituminous Stabilization
• The Basic Principles of this stabilization are
  Water Proofing and Binding
• By Water Proofing inherent strength and
  other properties could be retained
• Most Commonly used materials are Cutback
  and Emulsion
• Bitumen Stabilized layer may be used as
   Sub-base or base course for all the roads
Factors affecting properties of soil-bitumen

 Soil
 • The particle size, shape and gradation of the
   soil influence the properties of the soil-bitumen
   mix.

 Types of Bitumen
 • Cutbacks of higher grade should be preferred
 • Emulsions generally gives slightly inferior
   results than Cutback.
Amount of Mixing
• Increasing proportion of bitumen causes a
  decrease in dry density but increases the
  stability after a certain bitumen content
• The optimum bitumen content for maximum
  stability generally ranges from 4 to 6%

Mixing
• Improved type of mixing with low mixing period
  may be preferred
Compaction
• Effective Compaction results higher
 stability and resistance to absorb water
Additives
• Anti stripping and reactive chemical
  additives have been tried to improve the
  properties of the mixes
• Portland cement can also be used along
  with the soil bitumen
Use of Locally Available
Materials in Road Construction
Necessity
   Scarcity of good quality
    aggregates / soil for road
    construction
   Production and accumulation of
    different waste materials
   Disposal and environmental
    problem
   Economical and gainful
    utilisation
Limitations of Using Waste Materials
    Quality of waste is not controlled by
     their manufacturers
    Characteristics of by-products vary in a
     wide range
    Road construction practice is
     accustomed to traditional materials of
     steady quality
    Specifications of layers compaction of
     traditional materials are not suitable for
     waste materials
General Criteria for Use of Waste
                Materials
    Amount of yearly produced waste
    material should reach a certain lower
    limit
   The hauling distance should be
    acceptable
   The material should not have a
    poissonous effect
   The material should be insoluble in
    water
   The utilisation should not have a
    pollutional effect to the environment
Special Requirement for Using Waste
             Materials
   Free from organic matter
   Should not swell or decay as
    influenced by water
   Should not be soluble in water
   Particles should be moderately
    porous
Industrial wastes
   Thermal Power Stations
     *   Fly ash
     *   Bottom ash
     *   Pond ash
   Steel Plants
     *   Blast furnace slag
     *   Granulated blast furnace slag
     *   Steel slag
Utilisation of fly ash
   Thermal power - Major role in power
                     generation
 Indian scenario - Use of coal with high
                     ash content
                   - Negligible utilisation
                     of ash produced
 Bulk utilisation - Civil engineering
                            applications like
                            construction of roads
  &                         embankments
Utilisation of fly ash
Can be used for construction of
  Embankments and backfills
  Stabilisation of subgrade and sub-base
  Rigid and semi-rigid pavements
Fly ash properties vary widely, to be
characterised before use
Major constituents - oxides of silica,
aluminum, iron, calcium & magnesium
Environmentally safe material for road
construction
Possesses many favourable properties
for embankment & road construction
Favourable properties of fly ash
Light weight, lesser pressure on sub-soil
High shear strength
Coarser ashes have high CBR value
Pozzolanic nature, additional strength due to
self-hardening
Amenable to stabilisation
Ease of compaction
High permeability
Non plastic
Faster rate of consolidation and low
compressibility
Can be compacted using vibratory or static roller
Engineering properties of fly ash
Parameter                                             Range
Specific Gravity                                      1.90 – 2.55
Plasticity                                            Non plastic
Maximum dry density (gm/cc)                           0.9 – 1.6
Optimum moisture content (%)                          38.0 – 18.0
Cohesion (kN/m 2 )                                    Negligible
Angle of internal friction (j)                        30 0 – 40 0
Coefficient of consolidation C v (cm 2 /sec)          1.75 x 10 -5 – 2.01 x
                                                      10 -3
Compression index C c                                 0.05 – 0.4
Permeability (cm/sec)                                 8 x 10 -6 – 7 x 10 -4
Particle size distribution (% of materials)
                                   Clay size fraction 1 – 10
                                    Silt size fraction 8 – 85
                                  Sand size fraction 7 – 90
                                 Gravel size fraction 0 – 10

Coefficient of uniformity                             3.1 – 10.7
Differences between Indian & US fly
                 ashes
Property compared     Indian fly ash        US fly ash

Loss on ignition    Less than 2 per    5 to 8 per cent
 (Unburnt carbon)   cent


SO 3 content        0.1 to 0.2 per     3 to 4 per cent
                    cent
CaO content         1 to 3 per cent    5 to 8 per cent

Increase in         3 to 4 times in    10 times or more in
concentration of    comparison to      comparison to source
heavy metals        source coal        coal


Rate of leaching    Lower              Higher
Fly ash for road embankment
   Ideally suited as backfill material for urban/
    industrial areas and areas with weak sub
    soils
   Higher shear strength leads to greater
    stability
   Design is similar to earth embankments
   Intermediate soil layers for ease of
    construction and to provide confinement
   Side slope erosion needs to be controlled by
    providing soil cover
   Can be compacted under inclement weather
    conditions
   15 to 20 per cent savings in construction
    cost depending on lead distance
Fly ash for road embankment




Typical cross section of fly ash road embankment
Approach embankment for second
   Nizamuddin bridge at Delhi
– Length of embankment - 1.8 km
– Height varies from 6 to 9 m
– Ash utilised - 1,50,000 cubic metre
– Embankment opened to traffic in 1998
– Instrumentation installed in the embankment
  showed very good performance
– Approximate savings due to usage of fly ash is
  about Rs.1.00 Crore
Approach embankment for second
   Nizamuddin bridge at Delhi
Spreading of pond ash




Second Nizamuddin bridge approach embankment




Compaction of pond
               ash
Stone pitching for slope
                         protection




Second Nizamuddin bridge approach embankment




Traffic plying on the
        embankment
Utilisation of fly ash
Four laning work on NH-6 (Dankuni to Kolaghat)

                                 Length of stretch – 54 km
                                 Height of embankment – 3 to
                                 4m
                                 Fly ash utilisation – 2 Million
                                 cubic metres

  Water logged area
(soft ground conditions)




                           Compaction of fly ash over layer of
                           geotextile
Reinforced fly ash embankment
   Fly ash - better backfill material for
    reinforced embankments
   Polymeric reinforcing materials –
    Geogrids, friction ties, geotextiles
   Construction sequence – similar to
    reinforced earth structures
Okhla flyover approach embankment

– First geogrid reinforced fly ash
  approach embankment constructed in
  the country
– Length of embankment – 59 m
– Height varied from 5.9 to 7.8 m
– Ash utilised – 2,700 cubic metre
– Opened to traffic in 1996
– Performance has been very good
Okhla flyover approach embankment
                   Filter
 Facing            medium                  Geogrids
 panels




          7.8 to
          5.9 m




     Reinforced foundation mattress of bottom ash
Erection of facing
                     panels




   Okhla flyover approach embankment




Rolling of pond
            ash
Support provided to
                       facing panels during
                       construction




  Okhla flyover approach embankment




Laying of geogrids
Hanuman Setu flyover approach embankment




  – Geogrid reinforced fly ash approach
    embankment
  – Length of embankment – 138.4 m
  – Height varied from 3.42 m to 1.0 m
  – Opened to traffic in 1997
Sarita Vihar flyover approach embankment

  –   Length of embankment – 90 m
  –   Maximum height – 5.25 m
  –   Embankment opened to traffic
      in Feb 2001
  –   Polymeric friction ties used for
      reinforcement
Laying of friction ties




Sarita Vihar flyover reinforced approach embankment




        Arrangement of
    friction ties before
       laying pond ash
Compaction of pond
                            ash using static and
                            vibratory rollers


Sarita Vihar flyover reinforced approach embankment




Compaction using
plate vibrator near
 the facing panels
Fly ash for road construction
 Stabilised
           soil subgrade & sub-
 base/base courses
  – Mixing with soil reduces plasticity
    characteristics of subgrade
  – Addition of small percentage of lime or
    cement greatly improves strength
  – Leaching of lime is inhibited and
    durability improves due to addition of fly
    ash
  – Pond ash & bottom ash can also be
    stabilised
  – Lime-fly ash mixture is better alternative
    to moorum for construction of WBM /
    WMM
Fly ash for road construction
   Construction of semi-rigid/ rigid
    pavements
    – Lime-fly ash concrete
    – Dry lean cement fly ash concrete
    – Roller compacted concrete
    – Fly ash admixed concrete pavements
    – Lime-fly ash bound macadam
    – Precast block paving
    – High performance concrete
Bituminous concrete 40
               mm 100 mm
               DBM
               BM 75 mm
               WBM Gr III/WMM 75 mm
               WBM Gr II/WMM 150 mm


               GSB 350 mm




 Typical cross section of flexible
pavement – conventional section
Bituminous concrete 40 mm
              DBM 100 mm
              BM 75 mm
              WBM Gr III/WMM 75 mm
              Fly ash + 6% cement
              stabilised layer 150 mm

              Pond ash 350 mm




Typical cross section of flexible
   pavement – using fly ash
Fly ash admixed PQC 300
                     mm
                     DLFC 100 mm

                     Pond ash 300
                     mm



Typical cross section of rigid pavement
            – using fly ash
Demonstration road project
              at Raichur
   Total length of the road – 1 km
   Five sections of 200 m each with different
    pavement sections
   Pond ash has been used for replacing moorum
    in sub-base course
   Stabilised pond ash used for replacing part of
    WBM layer
   One rigid pavement section using DLFC and
    RCCP technology was laid
   Performance of all the specifications is good
Mixing of lime
                           stabilised pond ash




Demonstration road project using fly ash at Raichur


         Compaction of
    stabilised pond ash
       using road roller
Construction of roller
                            compacted concrete
                            pavement



Demonstration road project using fly ash at Raichur



             View of the
     demonstration road
stretch after three years
Demonstration road project using        fly ash
            near Dadri (U.P)
    A rural road near Dadri in District
     Gautam Budh Nagar, Uttar Pradesh was
     selected
    Total length of road – 1.4 km
    Bottom ash used as embankment fill
    Base course constructed using fly ash
     stabilised with 8% cement
    RCCP Wearing course – 10 cm thickness
    RCCP Mix proportion – 1:2:4
    30 per cent of cement and 20 per cent of
     sand replaced with fly ash in RCCP
    Shoulders – 8% cement stabilised fly ash
Demonstration road project using fly ash
   near Dadri (U.P) – Typical section

                         RCCP wearing course - 0.1 m
    Stabilised fly ash                            Stabilised fly ash
      base - 0.1 m                                    Shoulder


 Soil cover

                                Bottom ash
Demonstration
                               road project using
                               fly ash near Dadri
                                      (U.P)
Stabilised base course




    Mixing & laying of RCCP   Compaction of RCCP
IRC Guidelines / Specifications
   Guidelines available on pavement
    construction
        IRC 60 ‘Tentative guidelines for use of lime
         fly ash concrete as pavement base or sub-
         base’
        IRC 68 ‘Tentative guidelines on cement fly
         ash concrete for rigid pavement
         construction’
        IRC 74 ‘Tentative guidelines for lean
         cement concrete and lean cement fly ash
         concrete as a pavement base or sub-base’
        IRC 88 ‘Recommended practice for lime fly
         ash stabilised soil as base or sub-base in
Guidelines for use of fly ash in road
          embankments
   Published recently by Indian Roads Congress
     (SP- 58:2001)
   Includes design aspects also
   Handling and construction
     – Loose layer thickness of 400 mm can be
       adopted if vibratory rollers are used
     – Moisture content - OMC + 2 per cent
     – Use of vibratory rollers advocated
     – Minimum dry density to be achieved - 95
       per cent of modified Proctor density
     – Ash layer and side soil cover to be
       constructed simultaneously
Utilisation of steel slags
   Total production of slag from steel
    industries is about 8.0 million tonnes
   Types of slags
    – Blast furnace slag
        Granulated blast furnace slag
         (GBFS)
        Air cooled slag
    – Steel slag
Granulated blast
            furnace slag
            Contains reactive silica
            Suitable for lime / cement
            stabilisation




Air cooled blast
    furnace slag
  Non – reactive
 Suitable for use
       as coarse
CRRI work on utilisation of
           steel slags
 Characterisation of slags produced at
  different steel plants
 Laboratory studies on Lime-GBFS mixes
 Semi-field studies on Lime-GBFS
  concrete
 Test track studies on usage of slags in
  road works
Properties of air cooled slag
Property     Durgapur   Bhilai   Rourkela   Delhi     Specification
                                            Quartzite requirements


Specific     2.78 –     2.82 –   2.97 –     2.67      -
gravity      2.82       3.33     2.99
Water        1.53 –     0.58 –   0.74 –     0.48      2% Max
absorption   1.72       1.38     1.29
(%)
Los          18.80      25.00    14.28      34.00     40% Max
Angeles
abrasion
value (%)
Impact       15.79      14.80    16.90      24.50     30% Max
value (%)
Soundness    1.66       1.17     0.33       0.17      12% Max
value (%)

Percentag    46.40      43.90    43.10      43.80     -
e voids
Steel slags
 Obtained as a waste product during
  production of steel
 Particle size varies from 80 mm to
  300 microns
 Compared to blast furnace slag, steel
  slag contains lower amount of silica,
  higher amounts of iron oxide and
  calcium oxide
 Due to presence of free lime, steel
  slag should be weathered before
  using it in construction
Road projects executed under CRRI
      guidance using slags
 Plant roads at Visakhapatnam
 Test tracks in collaboration with AP
  PWD using slags from
  Visakhapatnam Steel Plant
 Test tracks in collaboration with
  Orissa PWD using slags from
  Rourkella Plant
 Test tracks at R&D Centre for Iron &
  Steel, Ranchi using Slags from
  Bokaro Plant
Construction
                   of test track
                   using slag at
                   Orissa




  Labour based
 techniques for
construction of
stabilised layer
Lime
                   stabilisation
                   of iron slags
                   (Orissa)




View of finished
 surface of road
     constructed
  using slags at
          Orissa
Processed municipal wastes




            Processed municipal wastes
             utilised for construction of
             test track on village road
             near Delhi
            Stabilised municipal waste
             used for construction of
             sub-base layer
            Performance of stretch is
             good
Kimberlite tailings




   Kimberlite tailings are waste produced from
    diamond mining
   Can be used in base or sub-base course by
    adopting mechanical or cement
    stabilisation
   High value of water absorption makes them
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Soil stab use of-new.ppt dr msa edusat.ppt rev 1

  • 1. Use of Locally Available Materials and Stabilisation Technique Dr. M.S. AMARNATH Bangalore University Bangalore
  • 2. Soil Stabilization The soil stabilization means the improvement of stability or bearing power of the soil by the use of controlled compaction, proportioning and/or the addition of suitable admixture or stabilizers. Basic Principles of Soil Stabilization…. • Evaluating the properties of given soil • Deciding the lacking property of soil and choose effective and economical method of soil stabilization • Designing the Stabilized soil mix for intended stability and durability values
  • 3. Need for Soil Stabilization  Limited Financial Resources to Provide a complete network Road System to build in conventional method  Effective utilization of locally available soils and other suitable stabilizing agents.  Encouraging the use of Industrial Wastages in building low cost construction of roads.
  • 4. Methods of Soil Stabilization • Mechanical Stabilization • Soil Cement Stabilization • Soil Lime Stabilization • Soil Bitumen Stabilization • Lime Fly ash Stabilization • Lime Fly ash Bound Macadam.
  • 5. Mechanical Stabilization • This method is suitable for low volume roads i.e. Village roads in low rainfall areas. • This method involves the correctly proportioning of aggregates and soil, adequately compacted to get mechanically stable layer • The Basic Principles of Mechanical Stabilization are Correct Proportioning and Effective Compaction
  • 6. Desirable Properties of Soil- Aggregate Mix • Adequate Strength • Incompressibility • Less Changes in Volume • Stability with Variation in water content • Good drainage, less frost Susceptibility • Ease of Compaction.
  • 7. Factors Affecting Mechanical Stabilization  Mechanical Strength of aggregates  Gradation  Properties of the Soil  Presence of Salts  Compaction
  • 8. Mechanical Strength • When the soil is used in small proportion to fill up the voids the crushing strength of aggregates is important Gradation • A well graded aggregate soil mix results in a mix with high dry density and stability values Properties of soil • A mix with Plasticity Index, results poor stability under soaking conditions. Hence it is desirable to limit the plasticity index of the soil
  • 9. Presence of Chemicals • Presence of Salts like Sulphates and mica are undesirable • Presence of Calcium Chloride is Beneficial Compaction • Effective Compaction is desirable to produce high density and stability mix
  • 10. Soil Cement Stabilization • Soil Cement is an intimate mix of soil, cement and water, compacted to form a strong base course • Cement treated or cement modified soil refers to the compacted mix when cement is used in small proportions to impart some strength • Soil Cement can be used as a sub-base or base course for all types of Pavements
  • 11. Factors affecting soil cement stabilization • Soil • Cement • Pulverisation and Mixing • Compaction • Curing • Additives
  • 12. Soil THE PHYSICAL PROPERTIES • Particle Size Distribution • Clay content • Specific Surface • Liquid limit and Plasticity Index Cement A increase in cement content generally causes increase in strength and durability
  • 13. Pulverisation and Mixing • Better the Pulverisation and degree of mixing, higher is the strength • Presence of un pulverised dry lumps reduces the strength Compaction • By increasing the amount of compaction dry density of the mix, strength and durability also increases
  • 14. Curing Adequate Moisture content is to be retained in order to accelerate the strength Additives There are some additives to improve properties • Lime • Sodium hydroxide • Sodium Carbonate • Calcium Chloride
  • 15. Design of Soil –Cement Mix • Soil – Cement specimens are prepared with various cement contents in constant volumes moulds • The compressive strength of these specimens tested after 7 days of curing • A graph is plotted Cement content Vs compressive strength • The Cement Content Corresponding to a strength of 17.5 kg/cm2 is taken as design cement content
  • 16. Soil Lime Stabilization • Soil- Lime has been widely used as a modifier or a binder • Soil-Lime is used as modifier in high plasticity soils • Soil Lime also imparts some binding action even in granular soils
  • 17. Soil-Lime is effectively used in Expansive soils with high plasticity index.
  • 18. Factors affecting Properties of Soil-Lime Lime Content • Generally increase in lime content causes slight change in liquid limit and considerable increase in Plasticity index • The rate of increase is first rapid and then decreases beyond a certain limit • The point is often termed as lime fixation point This is considered as design lime content
  • 19. Type of Lime  After long curing periods all types of limes produce same effects. However quick lime has been found more effective than hydrated lime  Calcium Carbonate must be heated at higher temperature to form Quick lime calcium oxide( CaO)  Calcium oxide must be slaked ( by the addition of water) to form Hydrated lime  Compaction  Compaction is done at OMC and maximum dry density.
  • 20. Curing • The strength of soil-lime increases with curing period upto several years. The rate of increase is rapid during initial period • The humidity of the surroundings also affects the strength Additives • Sodium metasilicate, Sodium hydroxide and Sodium Sulphate are also found useful additives
  • 21. Soil- Bituminous Stabilization • The Basic Principles of this stabilization are Water Proofing and Binding • By Water Proofing inherent strength and other properties could be retained • Most Commonly used materials are Cutback and Emulsion • Bitumen Stabilized layer may be used as Sub-base or base course for all the roads
  • 22. Factors affecting properties of soil-bitumen Soil • The particle size, shape and gradation of the soil influence the properties of the soil-bitumen mix. Types of Bitumen • Cutbacks of higher grade should be preferred • Emulsions generally gives slightly inferior results than Cutback.
  • 23. Amount of Mixing • Increasing proportion of bitumen causes a decrease in dry density but increases the stability after a certain bitumen content • The optimum bitumen content for maximum stability generally ranges from 4 to 6% Mixing • Improved type of mixing with low mixing period may be preferred
  • 24. Compaction • Effective Compaction results higher stability and resistance to absorb water Additives • Anti stripping and reactive chemical additives have been tried to improve the properties of the mixes • Portland cement can also be used along with the soil bitumen
  • 25. Use of Locally Available Materials in Road Construction
  • 26. Necessity  Scarcity of good quality aggregates / soil for road construction  Production and accumulation of different waste materials  Disposal and environmental problem  Economical and gainful utilisation
  • 27. Limitations of Using Waste Materials  Quality of waste is not controlled by their manufacturers  Characteristics of by-products vary in a wide range  Road construction practice is accustomed to traditional materials of steady quality  Specifications of layers compaction of traditional materials are not suitable for waste materials
  • 28. General Criteria for Use of Waste Materials  Amount of yearly produced waste material should reach a certain lower limit  The hauling distance should be acceptable  The material should not have a poissonous effect  The material should be insoluble in water  The utilisation should not have a pollutional effect to the environment
  • 29. Special Requirement for Using Waste Materials  Free from organic matter  Should not swell or decay as influenced by water  Should not be soluble in water  Particles should be moderately porous
  • 30. Industrial wastes  Thermal Power Stations * Fly ash * Bottom ash * Pond ash  Steel Plants * Blast furnace slag * Granulated blast furnace slag * Steel slag
  • 31. Utilisation of fly ash  Thermal power - Major role in power generation  Indian scenario - Use of coal with high ash content - Negligible utilisation of ash produced  Bulk utilisation - Civil engineering applications like construction of roads & embankments
  • 32. Utilisation of fly ash Can be used for construction of Embankments and backfills Stabilisation of subgrade and sub-base Rigid and semi-rigid pavements Fly ash properties vary widely, to be characterised before use Major constituents - oxides of silica, aluminum, iron, calcium & magnesium Environmentally safe material for road construction Possesses many favourable properties for embankment & road construction
  • 33. Favourable properties of fly ash Light weight, lesser pressure on sub-soil High shear strength Coarser ashes have high CBR value Pozzolanic nature, additional strength due to self-hardening Amenable to stabilisation Ease of compaction High permeability Non plastic Faster rate of consolidation and low compressibility Can be compacted using vibratory or static roller
  • 34. Engineering properties of fly ash Parameter Range Specific Gravity 1.90 – 2.55 Plasticity Non plastic Maximum dry density (gm/cc) 0.9 – 1.6 Optimum moisture content (%) 38.0 – 18.0 Cohesion (kN/m 2 ) Negligible Angle of internal friction (j) 30 0 – 40 0 Coefficient of consolidation C v (cm 2 /sec) 1.75 x 10 -5 – 2.01 x 10 -3 Compression index C c 0.05 – 0.4 Permeability (cm/sec) 8 x 10 -6 – 7 x 10 -4 Particle size distribution (% of materials) Clay size fraction 1 – 10 Silt size fraction 8 – 85 Sand size fraction 7 – 90 Gravel size fraction 0 – 10 Coefficient of uniformity 3.1 – 10.7
  • 35. Differences between Indian & US fly ashes Property compared Indian fly ash US fly ash Loss on ignition Less than 2 per 5 to 8 per cent (Unburnt carbon) cent SO 3 content 0.1 to 0.2 per 3 to 4 per cent cent CaO content 1 to 3 per cent 5 to 8 per cent Increase in 3 to 4 times in 10 times or more in concentration of comparison to comparison to source heavy metals source coal coal Rate of leaching Lower Higher
  • 36. Fly ash for road embankment  Ideally suited as backfill material for urban/ industrial areas and areas with weak sub soils  Higher shear strength leads to greater stability  Design is similar to earth embankments  Intermediate soil layers for ease of construction and to provide confinement  Side slope erosion needs to be controlled by providing soil cover  Can be compacted under inclement weather conditions  15 to 20 per cent savings in construction cost depending on lead distance
  • 37. Fly ash for road embankment Typical cross section of fly ash road embankment
  • 38. Approach embankment for second Nizamuddin bridge at Delhi – Length of embankment - 1.8 km – Height varies from 6 to 9 m – Ash utilised - 1,50,000 cubic metre – Embankment opened to traffic in 1998 – Instrumentation installed in the embankment showed very good performance – Approximate savings due to usage of fly ash is about Rs.1.00 Crore
  • 39. Approach embankment for second Nizamuddin bridge at Delhi
  • 40. Spreading of pond ash Second Nizamuddin bridge approach embankment Compaction of pond ash
  • 41. Stone pitching for slope protection Second Nizamuddin bridge approach embankment Traffic plying on the embankment
  • 42. Utilisation of fly ash Four laning work on NH-6 (Dankuni to Kolaghat) Length of stretch – 54 km Height of embankment – 3 to 4m Fly ash utilisation – 2 Million cubic metres Water logged area (soft ground conditions) Compaction of fly ash over layer of geotextile
  • 43. Reinforced fly ash embankment  Fly ash - better backfill material for reinforced embankments  Polymeric reinforcing materials – Geogrids, friction ties, geotextiles  Construction sequence – similar to reinforced earth structures
  • 44. Okhla flyover approach embankment – First geogrid reinforced fly ash approach embankment constructed in the country – Length of embankment – 59 m – Height varied from 5.9 to 7.8 m – Ash utilised – 2,700 cubic metre – Opened to traffic in 1996 – Performance has been very good
  • 45. Okhla flyover approach embankment Filter Facing medium Geogrids panels 7.8 to 5.9 m Reinforced foundation mattress of bottom ash
  • 46. Erection of facing panels Okhla flyover approach embankment Rolling of pond ash
  • 47. Support provided to facing panels during construction Okhla flyover approach embankment Laying of geogrids
  • 48. Hanuman Setu flyover approach embankment – Geogrid reinforced fly ash approach embankment – Length of embankment – 138.4 m – Height varied from 3.42 m to 1.0 m – Opened to traffic in 1997
  • 49. Sarita Vihar flyover approach embankment – Length of embankment – 90 m – Maximum height – 5.25 m – Embankment opened to traffic in Feb 2001 – Polymeric friction ties used for reinforcement
  • 50. Laying of friction ties Sarita Vihar flyover reinforced approach embankment Arrangement of friction ties before laying pond ash
  • 51. Compaction of pond ash using static and vibratory rollers Sarita Vihar flyover reinforced approach embankment Compaction using plate vibrator near the facing panels
  • 52. Fly ash for road construction  Stabilised soil subgrade & sub- base/base courses – Mixing with soil reduces plasticity characteristics of subgrade – Addition of small percentage of lime or cement greatly improves strength – Leaching of lime is inhibited and durability improves due to addition of fly ash – Pond ash & bottom ash can also be stabilised – Lime-fly ash mixture is better alternative to moorum for construction of WBM / WMM
  • 53. Fly ash for road construction  Construction of semi-rigid/ rigid pavements – Lime-fly ash concrete – Dry lean cement fly ash concrete – Roller compacted concrete – Fly ash admixed concrete pavements – Lime-fly ash bound macadam – Precast block paving – High performance concrete
  • 54. Bituminous concrete 40 mm 100 mm DBM BM 75 mm WBM Gr III/WMM 75 mm WBM Gr II/WMM 150 mm GSB 350 mm Typical cross section of flexible pavement – conventional section
  • 55. Bituminous concrete 40 mm DBM 100 mm BM 75 mm WBM Gr III/WMM 75 mm Fly ash + 6% cement stabilised layer 150 mm Pond ash 350 mm Typical cross section of flexible pavement – using fly ash
  • 56. Fly ash admixed PQC 300 mm DLFC 100 mm Pond ash 300 mm Typical cross section of rigid pavement – using fly ash
  • 57. Demonstration road project at Raichur  Total length of the road – 1 km  Five sections of 200 m each with different pavement sections  Pond ash has been used for replacing moorum in sub-base course  Stabilised pond ash used for replacing part of WBM layer  One rigid pavement section using DLFC and RCCP technology was laid  Performance of all the specifications is good
  • 58. Mixing of lime stabilised pond ash Demonstration road project using fly ash at Raichur Compaction of stabilised pond ash using road roller
  • 59. Construction of roller compacted concrete pavement Demonstration road project using fly ash at Raichur View of the demonstration road stretch after three years
  • 60. Demonstration road project using fly ash near Dadri (U.P)  A rural road near Dadri in District Gautam Budh Nagar, Uttar Pradesh was selected  Total length of road – 1.4 km  Bottom ash used as embankment fill  Base course constructed using fly ash stabilised with 8% cement  RCCP Wearing course – 10 cm thickness  RCCP Mix proportion – 1:2:4  30 per cent of cement and 20 per cent of sand replaced with fly ash in RCCP  Shoulders – 8% cement stabilised fly ash
  • 61. Demonstration road project using fly ash near Dadri (U.P) – Typical section RCCP wearing course - 0.1 m Stabilised fly ash Stabilised fly ash base - 0.1 m Shoulder Soil cover Bottom ash
  • 62. Demonstration road project using fly ash near Dadri (U.P) Stabilised base course Mixing & laying of RCCP Compaction of RCCP
  • 63. IRC Guidelines / Specifications  Guidelines available on pavement construction  IRC 60 ‘Tentative guidelines for use of lime fly ash concrete as pavement base or sub- base’  IRC 68 ‘Tentative guidelines on cement fly ash concrete for rigid pavement construction’  IRC 74 ‘Tentative guidelines for lean cement concrete and lean cement fly ash concrete as a pavement base or sub-base’  IRC 88 ‘Recommended practice for lime fly ash stabilised soil as base or sub-base in
  • 64. Guidelines for use of fly ash in road embankments  Published recently by Indian Roads Congress (SP- 58:2001)  Includes design aspects also  Handling and construction – Loose layer thickness of 400 mm can be adopted if vibratory rollers are used – Moisture content - OMC + 2 per cent – Use of vibratory rollers advocated – Minimum dry density to be achieved - 95 per cent of modified Proctor density – Ash layer and side soil cover to be constructed simultaneously
  • 65. Utilisation of steel slags  Total production of slag from steel industries is about 8.0 million tonnes  Types of slags – Blast furnace slag  Granulated blast furnace slag (GBFS)  Air cooled slag – Steel slag
  • 66. Granulated blast furnace slag Contains reactive silica Suitable for lime / cement stabilisation Air cooled blast furnace slag Non – reactive Suitable for use as coarse
  • 67. CRRI work on utilisation of steel slags  Characterisation of slags produced at different steel plants  Laboratory studies on Lime-GBFS mixes  Semi-field studies on Lime-GBFS concrete  Test track studies on usage of slags in road works
  • 68. Properties of air cooled slag Property Durgapur Bhilai Rourkela Delhi Specification Quartzite requirements Specific 2.78 – 2.82 – 2.97 – 2.67 - gravity 2.82 3.33 2.99 Water 1.53 – 0.58 – 0.74 – 0.48 2% Max absorption 1.72 1.38 1.29 (%) Los 18.80 25.00 14.28 34.00 40% Max Angeles abrasion value (%) Impact 15.79 14.80 16.90 24.50 30% Max value (%) Soundness 1.66 1.17 0.33 0.17 12% Max value (%) Percentag 46.40 43.90 43.10 43.80 - e voids
  • 69. Steel slags  Obtained as a waste product during production of steel  Particle size varies from 80 mm to 300 microns  Compared to blast furnace slag, steel slag contains lower amount of silica, higher amounts of iron oxide and calcium oxide  Due to presence of free lime, steel slag should be weathered before using it in construction
  • 70. Road projects executed under CRRI guidance using slags  Plant roads at Visakhapatnam  Test tracks in collaboration with AP PWD using slags from Visakhapatnam Steel Plant  Test tracks in collaboration with Orissa PWD using slags from Rourkella Plant  Test tracks at R&D Centre for Iron & Steel, Ranchi using Slags from Bokaro Plant
  • 71. Construction of test track using slag at Orissa Labour based techniques for construction of stabilised layer
  • 72. Lime stabilisation of iron slags (Orissa) View of finished surface of road constructed using slags at Orissa
  • 73. Processed municipal wastes  Processed municipal wastes utilised for construction of test track on village road near Delhi  Stabilised municipal waste used for construction of sub-base layer  Performance of stretch is good
  • 74. Kimberlite tailings  Kimberlite tailings are waste produced from diamond mining  Can be used in base or sub-base course by adopting mechanical or cement stabilisation  High value of water absorption makes them

Notas do Editor

  1. Construction of Salarpur-Dadupur Rural Link Road Using Fly ash This project was taken up as part of an initiative supported by Canadian International Development Agency (CIDA) on thermal power plant ash utilisation. In this demonstration project it was decided to use bottom ash as a substitute for soil in the embankment. Bottom ash was covered with 30 cm thick soil layer to protect it from erosion. 8 per cent cement stabilised fly ash was provided as base course. Roller Compacted Concrete Pavement (RCCP) was adopted as wearing course. The mix proportion of RCCP adopted was 1:2:4. In RCCP, 30 per cent of cement and 20 per cent of fine aggregate (sand) was replaced with dry fly ash.
  2. Normally the thickness of RCC pavement required for such rural roads would be about 23 cm. However based on earlier experience and due to limited finances available, it was decided to provide only 10 cm compacted thickness of RCC wearing course. Keeping in view the fact that the link road is located in a remote area and only light traffic is expected to ply on the road (less than 15 CVD), the pavement is expected to provide satisfactory service. Shoulders of 0.5 m width were provided on either side of the pavement. The shoulders were constructed using 8 % cement stabilised fly ash for a compacted thickness of 0.1 m.
  3. The construction work of the demonstration stretch was taken up under the supervision of CRRI. Spreading of the embankment fill, stabilised mix and laying of RCC were carried out manually. Compaction was carried out using 8 ton static road roller. Concrete and stabilised fly ash mixing was carried out using diesel operated concrete mixer. The construction work was taken up in March 2002 and completed in about 60 days.