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DENVER AIRPORT BAGGAGE HANDLING SYSTEM 1 
 
 
 
 
Denver Airport Baggage Handling System 
The State of the Art System that Was Never Finished 
Gabriel Augusto Gomes 
University of Colorado Colorado Springs 
   
 
DENVER AIRPORT BAGGAGE HANDLING SYSTEM 2 
ABSTRACT 
Software projects are created every day. Every company or even a single person wants to have a                                 
better process. They want to do things faster and wish their computers or smartphones would                             
make their jobs easier. The demand can’t stop growing and this is what the market wants. As                                 
soon as the request is created, the team responsible for the development has to deal with the                                 
client and be able to help the client to achieve his goal. The dream would be to have good                                     
software, within the budget and in two days from now. Real life is far from that. Kogekar (2013)                                   
suggests that ​less than fifty per cent of IT projects finish on time and on budget. 
In order to get softwares done, project managers have to deal with a lot of factors and be able to                                       
predict key factors that can kill a project in a matter of time. These critical components are those                                   
who make the way of the project, successful or not. The pursuit of a good software can go well                                     
and lead to a good software or go wrong and throw into millions of dollars in the trash. 
This study will look into The Denver Airport Baggage Handling System and use it as an example                                 
of how wrong decisions and weak planning can prejudice not only a project but the whole                               
institution. 
Keywords: project­fail, denver­airport, project­management 
   
 
DENVER AIRPORT BAGGAGE HANDLING SYSTEM 3 
The problem 
Look at every airport around the world and the problem is the same: rush time, everybody is in a                                     
hurry because of a transfer and lines waiting for bags. Discovered the baggage track, no less than                                 
fifteen minutes when the step finally start to move. Unfortunately it is normal in most of the                                 
airports because normally the luggage was manually handled from the aircraft. 
Even though they say your baggage is handled, we know that it is not gingerly. Normally bags                                 
are hurled from side to side, making the service much faster and easier even if you have the                                   
“Fragile” sticker. When you have your bag back to your hands in the same shape it was before                                   
your flight, you are lucky. The damage factor has to be considered, always. 
Handle luggage all day is not an easy job. There are four main reasons for luggage get lost: when                                     
the routing label gets damaged, when the owner forget to pick up his luggage upon landing, the                                 
wrong destination code typed and when your bag is loaded in the wrong plane (Mulvihill, 2011).                               
A “simply” automatic system would avoid these problems. 
 
The idea 
Many airports have tried to fix the baggage problem but the City of Denver wanted to build a                                   
huge system that was in charge of the full handling of baggage between the three concourses.                               
The idea was to get rid of the workforce and offer a faster service to the traveler. The system                                     
would be fully independent and it would theoretically solve the biggest headache of airport                           
managers among the world (Coolman, 2014). 
The system would save thirty minutes in every flight, which represents less time for the traveler                               
and the dream for the airport. With less time per flight, the airport would receive more flights                                 
 
DENVER AIRPORT BAGGAGE HANDLING SYSTEM 4 
without rush. These are some of the astronomical numbers involving the DIA system: 88 airport                             
gates in 3 concourses, 17 miles of track and 5 miles of conveyor belts, 3100 standard carts + 450                                     
oversized carts, 14 million feet of wiring, network with more than 100 PC’s to control flow of                                 
carts, 5000 electric motors, 2700 photo cells, 400 radio receivers and 59 laser arrays (Calleam,                             
2008). 
 
The Application of the Project 
The system was supposed to be the core of the airport, it was called the “Integrated Automated                                 
Baggage Handling System”. There were system far like this, the San Francisco and Munich                           
system. These two, being less compact and painless took two years to implement. German                           
consultants warned that even with the two years to build their system, they had to run the                                 
operations twenty four hours a day, every single day of the week in the last six months of the                                     
work. This all had to be done just to be close to purging the errors of the system (Calleam, 2008).  
The construction of the airport started in 1989 and the first thought of the airport managers                               
would be that each airline would take care of their own system (or manually handling), the way                                 
they wanted to do. It was a comfortable position but fall of 1991 and the bids for the system were                                       
just about to come and surprise the managers. Sixteen companies were included in an auction to                               
create an integrated system. Only three responded but they concluded that none could deliver the                             
system at time for the big opening, two years from the bidding process. Time was running out of                                   
the clock and the construction could not stop. They knew they needed a system to handle the                                 
baggage and the project management team was not willing to give up. 
 
DENVER AIRPORT BAGGAGE HANDLING SYSTEM 5 
Early 1992 and the Denver Airport contracts BAE(Boeing Airport Equipment Automated                     
Systems Incorporated), a world leader in the baggage handling market, to expand their first                           
contract. The first contract was supposed to build a similar system but only for the Concourse A.                                 
The initial project was expanded to the whole airport and the DIA(Denver International Airport)                           
had their contract signed (Calleam, 2008). The United Airlines system now had to work for all                               
airlines, all concourses and to all flights, departing and arriving. Pretty good challenge. 
The City of Denver was going through a project that was supposed to fail. After the Breier                                 
Neidle Patrone Associates said the project was too complex and the specialist from Munich                           
warned about the short timeline, they were still proceeding. According to BAE managers, the                           
project would need to have at a least four years of duration (Coolman, 2014). 
 
The Critical Points 
It was notorious that this project was destined to disaster. The critical points to be observed are                                 
numerous but some key points and decisions made are helpful to make us better understand the                               
decision making process of project managers. It is important to have in mind that a project of this                                   
size requires experts and people with the best backgrounds possible but when we talk about a                               
project like this, we can’t forget about the stakeholders. Looking into the details and the serious                               
aspects, the DIA Baggage Handling System shows that the mistakes committed a couple years                           
ago still happen nowadays. 
 
 
 
 
DENVER AIRPORT BAGGAGE HANDLING SYSTEM 6 
Persist After Several Warnings 
Experts were against the project; sixteen companies could not qualifify to do the job; smaller                             
similar projects took more time. It was more than enough reasons to change the strategy but the                                 
DIA persisted. 
Unfortunately we can see this characteristics in projects from different sizes. Somebody wanted                         
more money, they wanted the job. For those responsibles of the project, the DIA Airport has to                                 
be a model and they would not accept anything different from that.  
 
Concentrated Decisions 
The decisions in a project have different process to be made. They have requirements and each                               
one has a different path to lead into something different from what was planned before. DIA’s                               
Chief Engineer, Walter Slinger was a Civil Engineer and the one responsible for the project. He                               
made the deal with BAE after the first three companies do not qualify for the job. 
The project planning was concentrated with the DIA and BAE’s team but what about the                             
airlines? The airlines are the milestones of this project and they would be the benefited or                               
harmed by the system. Surprisingly they were not involved in the decision making process. 
When they were consulted, as expected, changes were requested and the design team had to deal                               
with it. It was not only simple changes but ski equipment racks, special treatment with oversized                               
luggage and other maintenance adjustments. The team had to remake parts of the project because                             
these were mandatory changes (Calleam, 2008). 
The project manager has to be aware of changes and involve specific people according to the                               
system he is managing. 
 
DENVER AIRPORT BAGGAGE HANDLING SYSTEM 7 
 
Accepting Changes and Communication Problem 
In a system like this, changes would happen. Not to mention the lack of organization in the                                 
beginning. In a project of this size with so many changes, communication would certainly be a                               
problem. The changes requested by the airlines were major in there were people in the team who                                 
saw this, the impact of the changes in the system but these were not those who made the                                   
decisions. 
 
Conclusion 
The project was fated to fail. The key errors just contributed to that. In the middle of the process, 
the managers had to face the death of the principal project manager, Walter Slinger. He is know 
to be a leader that like to do things on his own, without previous advice and this characteristic 
may be one more to of the ones that led the project to the rock bottom. 
According to Coolman(2014), “the project went 16 months past its hard deadline, cost the city 
$560 million over budget, and performed just a fraction of its original automation goals. Instead 
of integrating the three concourses and all airlines, it was only used at one concourse, for one 
airline, for outbound flights only. The project team had to resort to building a second, manual 
labor system for all other baggage operations. And after valiantly attempting to use the system 
for 10 years, the only airline that actually adopted the system finally bowed out due to high 
maintenance costs.” 
 
 
 
DENVER AIRPORT BAGGAGE HANDLING SYSTEM 8 
References 
Kogekar, H. (2013, December 5). Why IT projects really fail. Retrieved February 5, 2015, from                             
http://www.cio.com.au/article/533532/why_it_projects_really_fail/ 
 
Coolman, A. (2014, October 30). Lessons Learned from Project Failure at Denver International                         
Airport: Why Checking Bags is Still a Pain ­ Wrike Blog. Retrieved February 5, 2015, from                               
https://www.wrike.com/blog/lessons­learned­from­project­failure­at­denver­international­airport
­why­checking­bags­is­still­a­pain/ 
 
Johnson, K. (2005, August 26). Denver Airport Saw the Future. It Didn't Work. Retrieved                           
February 5, 2015, from       
http://www.nytimes.com/2005/08/27/national/27denver.html?pagewanted=all&_r=0 
 
Mulvihill, K. (2011, August 26). 4 most common reasons airlines lose luggage ­ CNN.com.                           
Retrieved February 5, 2015, from         
http://www.cnn.com/2011/08/26/travel/why­airlines­lose­luggage­bt/ 
 
Calleam Consulting (2008). Case Study – Denver International Airport Baggage Handling                     
System – An illustration of ineffectual decision making. Retrieved February 5, 2015, from                         
http://calleam.com/WTPF/wp­content/uploads/articles/DIABaggage.pdf 

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Denver Airport Baggage Handling System

  • 2.   DENVER AIRPORT BAGGAGE HANDLING SYSTEM 2  ABSTRACT  Software projects are created every day. Every company or even a single person wants to have a                                  better process. They want to do things faster and wish their computers or smartphones would                              make their jobs easier. The demand can’t stop growing and this is what the market wants. As                                  soon as the request is created, the team responsible for the development has to deal with the                                  client and be able to help the client to achieve his goal. The dream would be to have good                                      software, within the budget and in two days from now. Real life is far from that. Kogekar (2013)                                    suggests that ​less than fifty per cent of IT projects finish on time and on budget.  In order to get softwares done, project managers have to deal with a lot of factors and be able to                                        predict key factors that can kill a project in a matter of time. These critical components are those                                    who make the way of the project, successful or not. The pursuit of a good software can go well                                      and lead to a good software or go wrong and throw into millions of dollars in the trash.  This study will look into The Denver Airport Baggage Handling System and use it as an example                                  of how wrong decisions and weak planning can prejudice not only a project but the whole                                institution.  Keywords: project­fail, denver­airport, project­management     
  • 3.   DENVER AIRPORT BAGGAGE HANDLING SYSTEM 3  The problem  Look at every airport around the world and the problem is the same: rush time, everybody is in a                                      hurry because of a transfer and lines waiting for bags. Discovered the baggage track, no less than                                  fifteen minutes when the step finally start to move. Unfortunately it is normal in most of the                                  airports because normally the luggage was manually handled from the aircraft.  Even though they say your baggage is handled, we know that it is not gingerly. Normally bags                                  are hurled from side to side, making the service much faster and easier even if you have the                                    “Fragile” sticker. When you have your bag back to your hands in the same shape it was before                                    your flight, you are lucky. The damage factor has to be considered, always.  Handle luggage all day is not an easy job. There are four main reasons for luggage get lost: when                                      the routing label gets damaged, when the owner forget to pick up his luggage upon landing, the                                  wrong destination code typed and when your bag is loaded in the wrong plane (Mulvihill, 2011).                                A “simply” automatic system would avoid these problems.    The idea  Many airports have tried to fix the baggage problem but the City of Denver wanted to build a                                    huge system that was in charge of the full handling of baggage between the three concourses.                                The idea was to get rid of the workforce and offer a faster service to the traveler. The system                                      would be fully independent and it would theoretically solve the biggest headache of airport                            managers among the world (Coolman, 2014).  The system would save thirty minutes in every flight, which represents less time for the traveler                                and the dream for the airport. With less time per flight, the airport would receive more flights                                 
  • 4.   DENVER AIRPORT BAGGAGE HANDLING SYSTEM 4  without rush. These are some of the astronomical numbers involving the DIA system: 88 airport                              gates in 3 concourses, 17 miles of track and 5 miles of conveyor belts, 3100 standard carts + 450                                      oversized carts, 14 million feet of wiring, network with more than 100 PC’s to control flow of                                  carts, 5000 electric motors, 2700 photo cells, 400 radio receivers and 59 laser arrays (Calleam,                              2008).    The Application of the Project  The system was supposed to be the core of the airport, it was called the “Integrated Automated                                  Baggage Handling System”. There were system far like this, the San Francisco and Munich                            system. These two, being less compact and painless took two years to implement. German                            consultants warned that even with the two years to build their system, they had to run the                                  operations twenty four hours a day, every single day of the week in the last six months of the                                      work. This all had to be done just to be close to purging the errors of the system (Calleam, 2008).   The construction of the airport started in 1989 and the first thought of the airport managers                                would be that each airline would take care of their own system (or manually handling), the way                                  they wanted to do. It was a comfortable position but fall of 1991 and the bids for the system were                                        just about to come and surprise the managers. Sixteen companies were included in an auction to                                create an integrated system. Only three responded but they concluded that none could deliver the                              system at time for the big opening, two years from the bidding process. Time was running out of                                    the clock and the construction could not stop. They knew they needed a system to handle the                                  baggage and the project management team was not willing to give up. 
  • 5.   DENVER AIRPORT BAGGAGE HANDLING SYSTEM 5  Early 1992 and the Denver Airport contracts BAE(Boeing Airport Equipment Automated                      Systems Incorporated), a world leader in the baggage handling market, to expand their first                            contract. The first contract was supposed to build a similar system but only for the Concourse A.                                  The initial project was expanded to the whole airport and the DIA(Denver International Airport)                            had their contract signed (Calleam, 2008). The United Airlines system now had to work for all                                airlines, all concourses and to all flights, departing and arriving. Pretty good challenge.  The City of Denver was going through a project that was supposed to fail. After the Breier                                  Neidle Patrone Associates said the project was too complex and the specialist from Munich                            warned about the short timeline, they were still proceeding. According to BAE managers, the                            project would need to have at a least four years of duration (Coolman, 2014).    The Critical Points  It was notorious that this project was destined to disaster. The critical points to be observed are                                  numerous but some key points and decisions made are helpful to make us better understand the                                decision making process of project managers. It is important to have in mind that a project of this                                    size requires experts and people with the best backgrounds possible but when we talk about a                                project like this, we can’t forget about the stakeholders. Looking into the details and the serious                                aspects, the DIA Baggage Handling System shows that the mistakes committed a couple years                            ago still happen nowadays.       
  • 6.   DENVER AIRPORT BAGGAGE HANDLING SYSTEM 6  Persist After Several Warnings  Experts were against the project; sixteen companies could not qualifify to do the job; smaller                              similar projects took more time. It was more than enough reasons to change the strategy but the                                  DIA persisted.  Unfortunately we can see this characteristics in projects from different sizes. Somebody wanted                          more money, they wanted the job. For those responsibles of the project, the DIA Airport has to                                  be a model and they would not accept anything different from that.     Concentrated Decisions  The decisions in a project have different process to be made. They have requirements and each                                one has a different path to lead into something different from what was planned before. DIA’s                                Chief Engineer, Walter Slinger was a Civil Engineer and the one responsible for the project. He                                made the deal with BAE after the first three companies do not qualify for the job.  The project planning was concentrated with the DIA and BAE’s team but what about the                              airlines? The airlines are the milestones of this project and they would be the benefited or                                harmed by the system. Surprisingly they were not involved in the decision making process.  When they were consulted, as expected, changes were requested and the design team had to deal                                with it. It was not only simple changes but ski equipment racks, special treatment with oversized                                luggage and other maintenance adjustments. The team had to remake parts of the project because                              these were mandatory changes (Calleam, 2008).  The project manager has to be aware of changes and involve specific people according to the                                system he is managing. 
  • 7.   DENVER AIRPORT BAGGAGE HANDLING SYSTEM 7    Accepting Changes and Communication Problem  In a system like this, changes would happen. Not to mention the lack of organization in the                                  beginning. In a project of this size with so many changes, communication would certainly be a                                problem. The changes requested by the airlines were major in there were people in the team who                                  saw this, the impact of the changes in the system but these were not those who made the                                    decisions.    Conclusion  The project was fated to fail. The key errors just contributed to that. In the middle of the process,  the managers had to face the death of the principal project manager, Walter Slinger. He is know  to be a leader that like to do things on his own, without previous advice and this characteristic  may be one more to of the ones that led the project to the rock bottom.  According to Coolman(2014), “the project went 16 months past its hard deadline, cost the city  $560 million over budget, and performed just a fraction of its original automation goals. Instead  of integrating the three concourses and all airlines, it was only used at one concourse, for one  airline, for outbound flights only. The project team had to resort to building a second, manual  labor system for all other baggage operations. And after valiantly attempting to use the system  for 10 years, the only airline that actually adopted the system finally bowed out due to high  maintenance costs.”     
  • 8.   DENVER AIRPORT BAGGAGE HANDLING SYSTEM 8  References  Kogekar, H. (2013, December 5). Why IT projects really fail. Retrieved February 5, 2015, from                              http://www.cio.com.au/article/533532/why_it_projects_really_fail/    Coolman, A. (2014, October 30). Lessons Learned from Project Failure at Denver International                          Airport: Why Checking Bags is Still a Pain ­ Wrike Blog. Retrieved February 5, 2015, from                                https://www.wrike.com/blog/lessons­learned­from­project­failure­at­denver­international­airport ­why­checking­bags­is­still­a­pain/    Johnson, K. (2005, August 26). Denver Airport Saw the Future. It Didn't Work. Retrieved                            February 5, 2015, from        http://www.nytimes.com/2005/08/27/national/27denver.html?pagewanted=all&_r=0    Mulvihill, K. (2011, August 26). 4 most common reasons airlines lose luggage ­ CNN.com.                            Retrieved February 5, 2015, from          http://www.cnn.com/2011/08/26/travel/why­airlines­lose­luggage­bt/    Calleam Consulting (2008). Case Study – Denver International Airport Baggage Handling                      System – An illustration of ineffectual decision making. Retrieved February 5, 2015, from                          http://calleam.com/WTPF/wp­content/uploads/articles/DIABaggage.pdf