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PHOTO VOLTAIC GENERATORS
As name indicates

PHOTO = light

VOLTAIC = volts
 PHOTVOLTAICS IS A METHOD of generating
electrical power by converting solar
radiation into direct
current electricity using semiconductors that exhibit
the Photovoltaic effect.

WHAT IS PHOTO VOLTAIC EFFECT?


Photovoltaic effect is the basis of photo voltaic
power generation.



The photovoltaic effect is the creation
of voltage or electric current in a material upon
exposure to light.
PHOTO VOLTAIC GENERATION
WHAT IS PHOTO VOLTAIC EFFECT?
•

When the sunlight or any other light is
incident upon a material surface, the
electrons present in the valence
band absorb energy and, being excited,
jump to the conduction band and become
free. These highly excited electrons jump
into a different material (electrodes). This
generates an electromotive force, and
thus some of the light energy is converted
into electric energy which means energy is
generated in this way.
FABRICATION OF SOLAR/PHOTOVOLTAIC CELL
 In

1883, first photo voltaic cell was made by
Charles Fritts, who coated
the semiconductor selenium with an
extremely thin layer of gold to form the
junctions.
 It was only 1% efficient.
 To understand the fabrication of solar cells
we need to understand some basics,……….
FABRICATION OF
SOLAR/PHOTOVOLTAIC CELL

Basically
A solar cell is a junction (usually a PN junction) with sunlight shining on it.
FABRICATION OF SOLAR CELLS


The first practical photovoltaic cell was developed
in 1954 at Bell Laboratories .They used a diffused
silicon p–n junction that reached 6% efficiency,
compared to the selenium cells.



Most practical solar cells are silicon based ,
because it is cheap and abundant material.
STEPS OF FABRICATION
First step is refining silicon
 Silicon dioxide (SiO2) is the most abundant mineral
in the earth's crust.
 The manufacture of the hyper pure silicon for
photovoltaics starts with locating a source of silicon
dioxide in the form of sand.
 The silica is reduced (oxygen removed) through a
reaction with carbon in the form of coal, charcoal
and heating to 1500-2000 °C in an electrode arc
furnace.

STEPS OF FABRICATION
oSilicon di oxide + Carbon = Silicon + Carbon di oxide
oThe resulting silicon is 98% pure. It contains Fe, Al, and
B , to remove these traces , further purification is
done ,
Powdered Si is reacted with anhydrous HCl
at 300 C to form SiHCl3
STEPS OF FABRICATION
•During this reaction impurities such as Fe, Al, and B react
to form their halides (e.g. FeCl3, AlCl3, and BCl3).
•The SiHCl3 has a low boiling point of 31.8 C and
distillation is used to purify the SiHCl3 from the
impurity halides.
•Finally, the pure SiHCl3 is reacted with hydrogen at 1100 C
for ~200 – 300 hours to produce a very pure form of silicon.
STEPS OF FABRICATION
Above reaction takes place inside large vacuum
chambers and the silicon is deposited onto thin
polysilicon rods (small grain size silicon) to produce
high-purity polysilicon rods of diameter 150-200mm.
 Silicon used for solar cells can be single crystalline,
multi crystalline, polycrystalline or amorphous. The
key difference between these materials is degree to
which the semiconductor has a regular, perfectly
ordered crystal structure.

STEPS OF FABRICATION


AFTER GETTING THE REQUIRED SILICON
FROM ABOVE MENTIONED CHEMICAL
PROCEDURE , different methods of solar cells
fabrication are applied , each method involves
doping of silicon to make p-n junction , and
required processes to make a furnished solar cell.
METHODS OF FABRICATION
1) SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
 Screen-printed solar cells were first developed in
the 1970's. Most mature solar cell fabrication
technology. The key advantage of screen-printing is
the relative simplicity of the process.
 It involves cutting a wafer of 10*10 square cm
,0.5mm thick , this wafer is then p-type doped with
born to add up holes .

SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
1) SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
SCREEN PRINTED SOLAR CELL
FABRICATION TECHNOLOGY
BURIED CONTACT FABRICATION TECHNOLOGY
BURIED CONTACT FABRICATION TECHNOLOGY


The buried contact solar cell is a high efficiency
commercial solar cell technology based on a plated
metal contact inside a laser-formed groove.

Buried contact solar cell to have performance up to
25% better than commercial screen-printed solar
cells.
 Shading losses are 2 to 3%.
 without having a wide strip of metal on the top
surface as in last case, and a large metal height-towidth aspect ratio increases the efficiency of cell.

RECENT FABRICATION RESEARCHES


To further increase efficiencies of solar cells , it is
found useful to modify the structures of solar cells
to maximize the life of cells as well as to increase
their power rating .



Some new structures are shown next……
RECENT IMPROVEMENTS
USE OF SOLAR CELLS FOR SPACE VEHICLES
Invention of solar cells for practical scales and their
implementation for power generation in space
vehicles has modified and eased the space
research work.
 Solar panels are shaped and fixed on the body of
space vehicle .
 Sine sun rays need no any medium to flow , these
rays are available in space and are utilized by solar
cells for power requirements of space vehicles.
 So in space vehicles , D.C batteries are only used
for power storage , and they are not the only source
of power generation , as solar cells are installed

USE OF SOLAR CELLS IN SPACE FOR EARTH


The solar energy available in space is literally
billions of times greater than we use today.

Americans are working on to gathers energy from
sunlight in space and transmits it wirelessly to Earth
i.e. SPACED BASED SOLAR POWER PROJECT
 Space solar power is by far the largest potential
energy source available.
 A lot of work is to be done in this context.

USE OF SOLAR CELLS IN SPACE FOR EARTH

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SOLAR CELL FABRICATION,SOLAR CELLS,

  • 1. PHOTO VOLTAIC GENERATORS As name indicates  PHOTO = light  VOLTAIC = volts  PHOTVOLTAICS IS A METHOD of generating electrical power by converting solar radiation into direct current electricity using semiconductors that exhibit the Photovoltaic effect. 
  • 2. WHAT IS PHOTO VOLTAIC EFFECT?  Photovoltaic effect is the basis of photo voltaic power generation.  The photovoltaic effect is the creation of voltage or electric current in a material upon exposure to light.
  • 4. WHAT IS PHOTO VOLTAIC EFFECT? • When the sunlight or any other light is incident upon a material surface, the electrons present in the valence band absorb energy and, being excited, jump to the conduction band and become free. These highly excited electrons jump into a different material (electrodes). This generates an electromotive force, and thus some of the light energy is converted into electric energy which means energy is generated in this way.
  • 5. FABRICATION OF SOLAR/PHOTOVOLTAIC CELL  In 1883, first photo voltaic cell was made by Charles Fritts, who coated the semiconductor selenium with an extremely thin layer of gold to form the junctions.  It was only 1% efficient.  To understand the fabrication of solar cells we need to understand some basics,……….
  • 6. FABRICATION OF SOLAR/PHOTOVOLTAIC CELL Basically A solar cell is a junction (usually a PN junction) with sunlight shining on it.
  • 7. FABRICATION OF SOLAR CELLS  The first practical photovoltaic cell was developed in 1954 at Bell Laboratories .They used a diffused silicon p–n junction that reached 6% efficiency, compared to the selenium cells.  Most practical solar cells are silicon based , because it is cheap and abundant material.
  • 8. STEPS OF FABRICATION First step is refining silicon  Silicon dioxide (SiO2) is the most abundant mineral in the earth's crust.  The manufacture of the hyper pure silicon for photovoltaics starts with locating a source of silicon dioxide in the form of sand.  The silica is reduced (oxygen removed) through a reaction with carbon in the form of coal, charcoal and heating to 1500-2000 °C in an electrode arc furnace. 
  • 9. STEPS OF FABRICATION oSilicon di oxide + Carbon = Silicon + Carbon di oxide oThe resulting silicon is 98% pure. It contains Fe, Al, and B , to remove these traces , further purification is done , Powdered Si is reacted with anhydrous HCl at 300 C to form SiHCl3
  • 10. STEPS OF FABRICATION •During this reaction impurities such as Fe, Al, and B react to form their halides (e.g. FeCl3, AlCl3, and BCl3). •The SiHCl3 has a low boiling point of 31.8 C and distillation is used to purify the SiHCl3 from the impurity halides. •Finally, the pure SiHCl3 is reacted with hydrogen at 1100 C for ~200 – 300 hours to produce a very pure form of silicon.
  • 11. STEPS OF FABRICATION Above reaction takes place inside large vacuum chambers and the silicon is deposited onto thin polysilicon rods (small grain size silicon) to produce high-purity polysilicon rods of diameter 150-200mm.  Silicon used for solar cells can be single crystalline, multi crystalline, polycrystalline or amorphous. The key difference between these materials is degree to which the semiconductor has a regular, perfectly ordered crystal structure. 
  • 12. STEPS OF FABRICATION  AFTER GETTING THE REQUIRED SILICON FROM ABOVE MENTIONED CHEMICAL PROCEDURE , different methods of solar cells fabrication are applied , each method involves doping of silicon to make p-n junction , and required processes to make a furnished solar cell.
  • 13. METHODS OF FABRICATION 1) SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY  Screen-printed solar cells were first developed in the 1970's. Most mature solar cell fabrication technology. The key advantage of screen-printing is the relative simplicity of the process.  It involves cutting a wafer of 10*10 square cm ,0.5mm thick , this wafer is then p-type doped with born to add up holes . 
  • 14. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 15. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 16. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 17. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 18. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 19. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 20. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 21. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 22. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 23. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 24. 1) SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 25. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 26. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 27. SCREEN PRINTED SOLAR CELL FABRICATION TECHNOLOGY
  • 29. BURIED CONTACT FABRICATION TECHNOLOGY  The buried contact solar cell is a high efficiency commercial solar cell technology based on a plated metal contact inside a laser-formed groove. Buried contact solar cell to have performance up to 25% better than commercial screen-printed solar cells.  Shading losses are 2 to 3%.  without having a wide strip of metal on the top surface as in last case, and a large metal height-towidth aspect ratio increases the efficiency of cell. 
  • 30. RECENT FABRICATION RESEARCHES  To further increase efficiencies of solar cells , it is found useful to modify the structures of solar cells to maximize the life of cells as well as to increase their power rating .  Some new structures are shown next……
  • 32. USE OF SOLAR CELLS FOR SPACE VEHICLES Invention of solar cells for practical scales and their implementation for power generation in space vehicles has modified and eased the space research work.  Solar panels are shaped and fixed on the body of space vehicle .  Sine sun rays need no any medium to flow , these rays are available in space and are utilized by solar cells for power requirements of space vehicles.  So in space vehicles , D.C batteries are only used for power storage , and they are not the only source of power generation , as solar cells are installed 
  • 33. USE OF SOLAR CELLS IN SPACE FOR EARTH  The solar energy available in space is literally billions of times greater than we use today. Americans are working on to gathers energy from sunlight in space and transmits it wirelessly to Earth i.e. SPACED BASED SOLAR POWER PROJECT  Space solar power is by far the largest potential energy source available.  A lot of work is to be done in this context. 
  • 34. USE OF SOLAR CELLS IN SPACE FOR EARTH