OSIsoft's PI System - a software data infrastructure for real-time and event data is a necessary underpinning for monitoring, measurement, and incremental improvement in complex critical infrastructure environments. Hear about use cases and return on investment relevant to federal projects where energy management, operations optimization, and real-time situational awareness are priority goals.
20. Kodak: Collaboration enables optimized energy consumption
• ―There was no ‗Big Bang.‘ Rather,
there were 1,000 little bangs.
Collectively these efforts have
yielded savings into the millions of
dollars and established a culture of
continuous process improvement.‖
• James Breeze
• Energy Engineer
• Project Leader Worldwide
Customer Business Challenge Solution Customer Results / Benefits
• Conservation, optimization of
resources, and cost control is
imperative
• Merge real-time energy
management data with business
processes.
• Implemented a new Energy
Information System without buying
a new application
• Uses OSIsoft Business Package for
SAP Portal with the PI System
• View and manage their Enterprise
energy demand across the
enterprise with standard OSIsoft
interfaces.
• Increased ROI on improved demand
side management and optimization
of power generation assets, saving
millions of Dollars, annually
• Opportunities in manufacturing to
implement an energy conservation
mode between product runs.
• Leveraging same infrastructure for
millions in water savings
21. Bayer: Process Data- An Enterprise Asset at Bayer MaterialScience
• Emissions track record 1990-2007: 37%
absolute reduction in green house gas
(GHG) emissions
• Improvement in energy efficiency and
change in corporate portfolio
• Best-in-class ranking by Carbon
Disclosure Leadership Index
Customer Business Challenge Solution Customer Results / Benefits
• New Climate Targets in the
subgroups:
• Bayer MaterialScience -25%
• Bayer CropScience – 15%
• Bayer HealthCare – 5%
• €1 billion program for climate-
related research, development
and projects
• Uses the PI System as a new
instrument to reduce CO2 in
production by monitoring and
analyzing 100 production plants
worldwide
• Company-wide CO2 emission and
energy efficiency check
• 85% of greenhouse gas emissions
covered
• Also applied to new technology and
investment projects
• The PI System enables Bayer to
provide production units with detailed
and real time information from utility
provider
• Calculate KPIs: Costs, Energy Quality,
Peak Consumption
• Support aggregated reports: month,
site, organizational entity, and type of
energy
• Employees use the PI data to
ultimately reduce GHG emissions to
meet the new climate targets
23. IBM Vermont: Industrial Water & Energy Management
Saves $10 M annually …a
Advanced Water Management Case Study:
IBM 200 mm Wafer Fabricator in Burlington,
Vermont
Jeff Chapman
Ultra Pure Water Engineer,
Senior Technical Team Leader
Center of Excellence for Enterprise Operations
Customer Business Challenge Solution Customer Results / Benefits
• Reduce water consumption (and
associated need for energy, chemicals,
maintenance and labor) to reduce
operating cost and minimize
environmental impact
• Leverage end-to-end data acquisition,
storage and visualization techniques to
monitor water usage and improve
efficiency
• Implemented data collection and
storage infrastructure: sensors, IT
network and servers
• Statistical process control
techniques used to continually
analyze vast amounts of operational
data and present information in
efficient, concise interface
• IBM‘s Green Sigma methodology – for
reducing water and electrical power
consumption and increase process
efficiency.
• IBM has achieved over $3.6M in
annual savings, reduced water
usage by 27% while increasing
manufacturing capability over 30%
pH, RO Feed X-Bar S Chart, 1 Day
Strt Date: 1/6/2009 DI Central, SPC
End Date: 1/7/2009
Method: Modified Control Limits
Data: 96 subgroups of 15 samples, 1 min. rate
Status: Operations
Common Carbon Outlet Flow
0
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SPC X-Bar Chart: pH, RO Feed
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Subgroup Time
pH
Xbar
UCL
LCL
USL
LSL
Com
SPC Sigma Chart: pH, RO Feed
0
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0.2
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1/6/09
00:15
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Subgroup Time
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Dev
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LCL
RO Feed pH
0
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6
25. • Measures the key variables of revenue, cost, performance, and environmental
impact based on user consumption of services provided
• Tunes the infrastructure engine by identifying the ‘knobs’ that can be adjusted at all
levels
• Optimizes effectiveness by striking a balance between the interconnected variables
http://dse.ebay.com/sites/default/files/eBay-DSE-130305.pdf
Digital Service Efficiency
System thatConnects & Collects (streaming data, events, strings, etc.)Archives & Manages (long time at resolution of acquisition)Processes (calculates, aggregates, analytics)Visualizes (thick, thin, portal, web, etc.)Contextualizes (metadata, structure, etc.)Alerts and Notifies (alarm, notifications, messages, etc.)Real Time Data & Events
OSIsoft and the PI System provide process, manufacturing, and utility enterprises with a real-time operational data infrastructure that empowers people to address key business challenges , LLCluding asset performance, production optimization, risk mitigation, knowledge retention, and energy efficiency.Conditions-based Maintenance is a great way TODAY to drive efficiencies and reduce costly breakdowns. You can quickly set up the PI System to monitor your plant equipment. Depending on your corporate priorities, the PI System can be used to also support:Support Production and Process Optimizations such as establishing “what-if scenarios” and ultimately fleet or plant optimization.Risk Mitigation and compliance through monitoring and reporting.Knowledge Retention through the creation of historical data and event online libraries and ultimately centralization of operations.Energy Efficiency through energy monitoring.