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S&OP Leadership Exchange: Gap Closers
                 The Web Event will begin
                 momentarily
                 with your host:

                Andrew McCall
   Quick Introduction


   Defining a “Gap to Plan”: What is this in your organization?


   Risk & Opportunity: How do they fit into the Gap closing discussion?


   Different types of Gaps to consider


   Developing Solid Gap Closing Activities


   Discussion & Closing
•     Five Compelling Facts from the Research
     o    Best-in-Class companies have 15% -25% higher average Customer Service Levels than All Others.
     o    Best-in-Class companies have three times lower Cash-to-Cash cycles than All Others.
     o    Best-in-Class companies have 35% greater forecast accuracy at the product family level than All
          Others.
     o    Thirty percent (30%) of Best-in-Class companies have increased their inventory turns in the last six
          months as compared to 10% of All Others.
     o    Sixty percent (60%) of Best-in-Class companies have increased their perfect order percentage to
          customers versus 20% of All Others.
Strategic Actions Taken by Best-in-Class Companies
                                                  Create a profit optimized supply-                               50%
                                                                                                     24%
                                                           demand balanced plan                       28%
                                              Manage demand forecasts within the                            39%
                                                                                                                       53%
                                                                    S&OP plan                                         51%
                                              Trying to reduce inventory to free up                         39%
                                                                                                                    52%
                                                                   working capital                               46%
                                                   Integrate financial planning and                      33%
                                                                                                          35%
                                                 budgeting with the S&OP process                                43%
                                              Manage supply constraints within the                     31%        Best-in-Class
                                                                                                         36%      Average
                                                                      S&OP plan                       29%         Laggards
Source: Aberdeen Group, July 2009
                                                                                 0% 10% 20% 30% 40% 50% 60%
                                                                                      Percentage of Respondents, n = 214
Item                                        Best in Class      Your Current          Potential
                                              Results*            State
Inventory Reduction                          15% - 25%
Service Level Improvement                     3% - 5%
Excess & Obsolete Reduction                      25%
Forecast Accuracy (product family level)         82%
        Soft Benefits:
          o Improvement of Accountability & Control
          o Detailed Assumptions Supporting Plan from Marketing and Sales, through the Planning and
            Operations organizations and ultimately integrated with finance.
          o Earlier visibility into issues
          o Embedded Communication & Complex Project Management Capability
          o Action Orientation
          o Exception and KPI focused

* Aberdeen Group 7/2009
* Tom Wallace - S&OP Cost & Benefits 2009
   Does some of this sound familiar?
       Your organization has moved towards an integrated S&OP Process


       You have made investments in the processes to support it, as well as technology to
        enable it in some way, shape or form


       You are evolving the process to be more sensitive to market conditions and
        fundamental drivers of your demand


       You have broad based involvement in S&OP, across many organizations and layers in
        the organization


       And you work hard on this operating plan, but in some way – our view of the future is
        not matching up with our expectations….
   We have a Gap to plan…What does that mean:
       Projected Shortfall against expectations


       Market Share and Growth are not trending according to our plans/assumptions


       Volume commitments to our plants or suppliers may not be met


       Impact on compensation and incentive based pay – from executives to sales people to
        the resources on our plant floor – this has an impact


   Change Management Point – S&OP needs to exist in a culture that is
    transparent, expects to uncover trouble and gaps in time to do something
    about it – that can’t happen where we don’t deal with some hard truths. It’s
    a fact based, data driven environment.
   Risks
       Potential drivers of a non-trivial, negative impact that are NOT "baked"
        into the S&OP one-set-of-numbers.
       These may be factors outside of your control, or they may be gaps to
        stated annual plan due to soft demand.
       Examples:
           Production Capacity not meeting planned ramp up
           Supplier Performance below standard
           Revenue is soft across the industry
   Opportunities
       Potential drivers with a non-trivial, positive impact that are NOT "baked"
        into the S&OP one-set-of-numbers.
       These may be factors outside of your control, or they may be positive
        deviation from stated annual plan.
       Examples:
           New Product Introduction ready to Launch
           Additional Capacity available to support promotional push of specific products
           Geographic Expansion
   Critical Elements to using these effectively:
       Consistent, Continuously updated set of R&O that travel from meeting or
        process step to the next.


       A depth of horizon that allows us to develop these over the course of many
        cycles. Lots of cross functional work goes into flushing these out and making
        them realistic – the early the visibility, the better.


       Common Language, and principles for applying these. Can not have a
        version of these for Finance, that is stated differently in marketing, sales and
        production.


       They are dynamic – they will evolve month over month and get more
        realistic, as they evolve, the need to be tested and continually measured
•   New Product Introductions
• Cash Flow
                           •   Market Expansions
• Margin/Mix
                           •   Pricing
• Gross Profit
                           •   M&A
                           •   Market Share/Growth
                               Assumptions




                           •   Forecasted Demand
 •   Capacity              •   Product Mix
 •   Schedule Attainment   •   Sales Goal Attainment
 •   Suppler Performance   •   New Product Demand
 •   Inventory Position        Projections
 •   Customer Fill Rates
• Outline Drivers
                 • Understand Impact
Identify Gap     • Identify Timing



                 • Root Cause Analysis
                 • Quantify Impact
Eliminate Risk
                 • Develop Action
Driving Gap?     • Implement


                 • Feasibility
                 • Quantify & Agree on Upside
                 • Detail Investment Requirements
Capitalize on    • Risk Management
Opportunity to   • Develop Action
 Close Gap
                 • Implement
   Executive Team Sets Direction in Motion


   Each team owns a component of the solve


   Cycle process works the problem through a cycle (or more)


   Once adopted, impact is now included into the Plan


   Assumptions are updated for tracking as plan is executed and moves
    forward
   Constant Monitoring outside of S&OP – Management “to do” list or action
    log
   Example: Walk through the Profit Gap
   Every company will have to manage Gaps to the operating plan.
    Understanding your key drivers of these gaps is critical to a robust S&OP
    process.


   The process needs to constantly work on quantifying Risks & Opportunities,
    so that a consensus evolved around the impact of risk, and the feasibility of
    taking advantage of opportunities


   Gap closers, once put in place are part of the number – Assumptions, and
    “risk to plan” are used to monitor progress


   Sets the direction for the org from an execution standpoint (demonstrated
    performance becomes the link)
February 29th          March 28th                April 25th
   What does                                Harnessing Innovation -
    “Good”          Getting to one number    Planning Challenges
look like to your
 organization?

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S&OP Leadership Exchange: Profit Plan Gap Closers

  • 1. S&OP Leadership Exchange: Gap Closers The Web Event will begin momentarily with your host: Andrew McCall
  • 2. Quick Introduction  Defining a “Gap to Plan”: What is this in your organization?  Risk & Opportunity: How do they fit into the Gap closing discussion?  Different types of Gaps to consider  Developing Solid Gap Closing Activities  Discussion & Closing
  • 3. Five Compelling Facts from the Research o Best-in-Class companies have 15% -25% higher average Customer Service Levels than All Others. o Best-in-Class companies have three times lower Cash-to-Cash cycles than All Others. o Best-in-Class companies have 35% greater forecast accuracy at the product family level than All Others. o Thirty percent (30%) of Best-in-Class companies have increased their inventory turns in the last six months as compared to 10% of All Others. o Sixty percent (60%) of Best-in-Class companies have increased their perfect order percentage to customers versus 20% of All Others. Strategic Actions Taken by Best-in-Class Companies Create a profit optimized supply- 50% 24% demand balanced plan 28% Manage demand forecasts within the 39% 53% S&OP plan 51% Trying to reduce inventory to free up 39% 52% working capital 46% Integrate financial planning and 33% 35% budgeting with the S&OP process 43% Manage supply constraints within the 31% Best-in-Class 36% Average S&OP plan 29% Laggards Source: Aberdeen Group, July 2009 0% 10% 20% 30% 40% 50% 60% Percentage of Respondents, n = 214
  • 4. Item Best in Class Your Current Potential Results* State Inventory Reduction 15% - 25% Service Level Improvement 3% - 5% Excess & Obsolete Reduction 25% Forecast Accuracy (product family level) 82%  Soft Benefits: o Improvement of Accountability & Control o Detailed Assumptions Supporting Plan from Marketing and Sales, through the Planning and Operations organizations and ultimately integrated with finance. o Earlier visibility into issues o Embedded Communication & Complex Project Management Capability o Action Orientation o Exception and KPI focused * Aberdeen Group 7/2009 * Tom Wallace - S&OP Cost & Benefits 2009
  • 5.
  • 6. Does some of this sound familiar?  Your organization has moved towards an integrated S&OP Process  You have made investments in the processes to support it, as well as technology to enable it in some way, shape or form  You are evolving the process to be more sensitive to market conditions and fundamental drivers of your demand  You have broad based involvement in S&OP, across many organizations and layers in the organization  And you work hard on this operating plan, but in some way – our view of the future is not matching up with our expectations….
  • 7.
  • 8. We have a Gap to plan…What does that mean:  Projected Shortfall against expectations  Market Share and Growth are not trending according to our plans/assumptions  Volume commitments to our plants or suppliers may not be met  Impact on compensation and incentive based pay – from executives to sales people to the resources on our plant floor – this has an impact  Change Management Point – S&OP needs to exist in a culture that is transparent, expects to uncover trouble and gaps in time to do something about it – that can’t happen where we don’t deal with some hard truths. It’s a fact based, data driven environment.
  • 9. Risks  Potential drivers of a non-trivial, negative impact that are NOT "baked" into the S&OP one-set-of-numbers.  These may be factors outside of your control, or they may be gaps to stated annual plan due to soft demand.  Examples:  Production Capacity not meeting planned ramp up  Supplier Performance below standard  Revenue is soft across the industry  Opportunities  Potential drivers with a non-trivial, positive impact that are NOT "baked" into the S&OP one-set-of-numbers.  These may be factors outside of your control, or they may be positive deviation from stated annual plan.  Examples:  New Product Introduction ready to Launch  Additional Capacity available to support promotional push of specific products  Geographic Expansion
  • 10. Critical Elements to using these effectively:  Consistent, Continuously updated set of R&O that travel from meeting or process step to the next.  A depth of horizon that allows us to develop these over the course of many cycles. Lots of cross functional work goes into flushing these out and making them realistic – the early the visibility, the better.  Common Language, and principles for applying these. Can not have a version of these for Finance, that is stated differently in marketing, sales and production.  They are dynamic – they will evolve month over month and get more realistic, as they evolve, the need to be tested and continually measured
  • 11. New Product Introductions • Cash Flow • Market Expansions • Margin/Mix • Pricing • Gross Profit • M&A • Market Share/Growth Assumptions • Forecasted Demand • Capacity • Product Mix • Schedule Attainment • Sales Goal Attainment • Suppler Performance • New Product Demand • Inventory Position Projections • Customer Fill Rates
  • 12. • Outline Drivers • Understand Impact Identify Gap • Identify Timing • Root Cause Analysis • Quantify Impact Eliminate Risk • Develop Action Driving Gap? • Implement • Feasibility • Quantify & Agree on Upside • Detail Investment Requirements Capitalize on • Risk Management Opportunity to • Develop Action Close Gap • Implement
  • 13. Executive Team Sets Direction in Motion  Each team owns a component of the solve  Cycle process works the problem through a cycle (or more)  Once adopted, impact is now included into the Plan  Assumptions are updated for tracking as plan is executed and moves forward  Constant Monitoring outside of S&OP – Management “to do” list or action log  Example: Walk through the Profit Gap
  • 14. Every company will have to manage Gaps to the operating plan. Understanding your key drivers of these gaps is critical to a robust S&OP process.  The process needs to constantly work on quantifying Risks & Opportunities, so that a consensus evolved around the impact of risk, and the feasibility of taking advantage of opportunities  Gap closers, once put in place are part of the number – Assumptions, and “risk to plan” are used to monitor progress  Sets the direction for the org from an execution standpoint (demonstrated performance becomes the link)
  • 15. February 29th March 28th April 25th What does Harnessing Innovation - “Good” Getting to one number Planning Challenges look like to your organization?