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ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



       PRELIMINARY DESIGN AND PROTOTYPE SCALE MODEL OF OFFSHORE ACQUACULTURE
                   FLOATING STRUCTURE FOR SEAWEED OCEAN FARMING

     O. O Sulaiman, Allan Magee, M Ilham A Razak, W. Richard, W.B. Wan Nik, A.H.Saharuddin, A.S.A. Kader,
                                                    Adi Maimun
                          University Malaysia Terengganu, Malaysia, o.sulaiman@umt.edu.my
                              Technip, Geoproduction SDN, BhD, amagee@technip.com

SUMMARY

Seaweed farming has become one of the natural resources which are economically important. The existing cultivation
system for seaweed is not suitable for deployment with most of deep and open water area. Moreover, the current
cultivation system are not environmental sustainable and economical unstable. This paper describes the design of the
offshore floating structures scientifically based on improvement of the Long Line System for commercializes scale
seaweed farming. Some key factors in the design, prototype and testing of floating offshore structures considered in the
development of ocean farming technology system are discussed.

                                                                coefficients are used to design the configuration and
1.        INTRODUCTION                                          appropriately size components of the mooring system.

         Recent time shows trend where the concept of                    The system design employed industry
VLFS is becoming increasingly popular all around the            guidelines such as API RP 2SK, BV and DNV
world, especially in land-scarce island countries and in        specification on how the data is to be used to design the
countries with long coastlines for a number of reasons.         station keeping (mooring) system including anchor piles
VLFSs has been constructed and/or can be built to create        and mooring components like shackles, chains, wires,
floating airports, bridges, breakwaters, piers and docks,       ropes, etc. that make up the system, to assure the system
storage facilities (for instance for oil), wind and solar       is strong enough to withstand the expected loads and
power plants, for military purposes, to create industrial       maintain required factors of safety.
space, emergency bases, entertainment facilities,
recreation parks, sewerage treatment and waste disposal                   Design for ship and offshore performance
plants, nuclear power plants, mobile offshore structures        depends on geometric shape / form factor, load on the
and even for habitation. In fact, the last could become         system and environmental load on the system factor data,
reality sooner than one may expect: already different           some of which are available from historical and
concepts have been proposed for building floating cities        experimental data. However, in case of seaweed, the
or huge living complexes. As a result, this sector has          seaweed interacts directly with the environment, compare
received a lot of research interests in recent years.           to other marine structure where the structure has close
                                                                interaction the the environment, also available data on
         Design of very large floating structure for            the hydrodynamic loading is lacking. Neither are there
seaweed cultivation project is a socio-economic being           any known computational tools which can readily
carried out as collaboration between UMT, Technip and           simulate the loads on such flexible, buoyant structures.
Bureau Veritas towards developing offshore aquaculture          So, the best way to quickly obtain such data is through
marine technology platform that will provide                    the use of model tests. For this purpose, samples of
supplementary income to fishermen in rural areas by             seaweed cultures is subjected to static and dynamic tests
selling seaweed as a cash crop and enhanced effective           for the purpose of determining the equivalent added mass
use of ocean resources. Beside the benefits of developing       and damping coefficients. The test result are then applied
local capabilities and hands-on learning, this study is         in typical software tools to design a mooring system for
partly funded using funds for sustainable development.          seaweed which has a good chance of surviving the
                                                                expected metocean conditions for which it has been
         The project involves design of the mooring             designed.
system used to anchor and provide station keeping for the
seaweed plantation platform to the seafloor in order to
prevent tangling of the seaweed and excessive movement          2.       POTENTIAL OF SEAWEED
of the platform. The project involve technology transfer
from offshore industry to design floating platforms for                  Seaweed farming has become an economically
offshore aquaculture, carry out model tests at UTM Lab          important natural resource. It has wide application
towing tank facility with appropriate equipment and             potentials similar to other commodities such as palm oil
instrument to determine the hydrodynamic coefficients of        and cocoa. It application found uses product such
different components, especially the seaweed, for use in        cosmetic, medicine, gelatine, food, CO2 sink and
design of the mooring system. The determined                    biomass energy source (Figure1). There is currently
                                                                worldwide requirement to produce large amount.



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ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



However there is currently no proper system to deliver      built for public use or for industrial facilities, is expected
this demand (Kaur, 2009).                                   to have a long service life (50-100 years) wit preferably
                                                            low maintenance; and their safety, reliability and
         This paper discusses a solution to overcome the    survivability are vital for their economic feasibility.
problem of deep water and open water environment by         VLFSs should also have good fatigue life, corrosion and
proposing a design of offshore floating structure for       fracture resistance as well as light structural weight to
seaweed farming. This study introduces an appropriate       ensure sustainability. (Chakrabarti, 1987).
optimised design of the ‘Long-Line Cultivation Method’
for seaweed cultivation that meets current demand. The           Work on the design of hydroelastic analysis of
new design of floating structure for seaweed ocean          VLFSs may be found in the review papers mentioned at
farming will improve seaweed culture efficiency and its     Kashiwagi, M. (2000a), Newman, J.N. (2005, Ohmatsu,
adoptability and continuity of its operation.               S. (2005), Suzuki, H. et al. (2006), Watanabe et al (
                                                            2004b). Fujikubo et al worked on structural modelling
                                                            global response analysis and collapse of VLFS. Inoue, K.
                                                            (2003), work focuses on stress analysis of the system.
                                                            Salama et al , focus on use of composite e material for
                                                            VLFS. Mamidipudi and Webster (1994) undertook
                                                            pioneering work on the hydroelastic analysis of a mat-
                                                            like floating airport by combining the finite-difference
                                                            method for plate problem and the Green’s function
                                                            method for fluid problem. Wu et al. (1995) solved the
          a.CO2sink        b.Biomass energy                 two dimensional (2-D) hydroelastic problems by the
             Figure 1: Seaweed application                  analytical method using eigenfunctions. Yago and Endo
                                                            (1996) analyzed a zero-draft VLFS using the direct
                                                            method and also compared this with their experimental
3. CONCEPT OF VLFS                                          results. Ohkusu and Nanba (1996) analyzed an infinite-
                                                            length VLFS analytically. Kashiwagi (1998a) applied the
The Mobile Offshore Base (MOB) and Mega-Float, are          B-spline panels for the analysis of a zero-draft VLFS
typical Very Large Floating Structure (VLFS) with           using the pressure distribution method. Nagata et al.
unique concept of ocean structures that with different      (1998) and Ohmatsu (1998) analyzed a rectangular VLFS
behaviour of from conventional ships and offshore           by using a semi-analytical approach based on
structures. The engineering challenges are associated       eigenfunction expansions in the depth direction. Che,
with:                                                       Xiling (1993), work on the hydro elastic analysis of a
    i.   Improvement of fatigue life: VLFS is subjected     mat-like floating airport by combining the finite-
         to constant repetitive load, which lead to         difference method for plate problem and the Green’s
         fatigues and cracks in interconnected module       function method for fluid problem.
         and in connection points as well.
   ii.   Detailed structural analysis: The structural            In order to couple the problem between the structure
         designis required to fulfils serviceability and    part and the fluid part, there exist two competing
         safety requirements in a cost-effective manner.    approaches. These two approaches are sometimes
         For a novel structure like a Very Large            referred to as the modal method and the direct method. In
         Composite Floating structure (VLCF), the           most cases, the direct method is computationally more
         structural design needs a first-principle          demanding than the modal method. Thus, the dry-mode
         approach that is based on a rational structural    superposition method can use for the actual design of
         response analysis and explicit design criteria.    VLFS.
  iii.   Modification of station keeping system: Station
         keeping system involves numerical modelling.       4.       MATERIAL AND METHODOLOGY
  iv.    Parametric study: Parametric study is a also a
         key requirement to provide design guidelines for            In the structural design of floating structures, the
         the construction of VLFC as well as to identify    external load and major load effects, are determine from
         the improvements that can be made.                 hydro elastic body motions. The dimensions and
                                                            arrangement are determined so that the structure has
     Behaviour, design procedure, environment, and the      sufficient strength against the given loads and loads
structural analysis of VLFS required adaptation of          effects. Hydroelastic response analysis dealing with
conventional ships and offshore structures design           specifies design variable such as structural depth, length,
knowledge. The design and analysis of VLFS are              arrangement, and size are employed. The characteristic
characterized with unprecedented length, displacement       length and frequency derived by Suzuki and Yoshida
and associated hydroelastic, response. Lots of              (1996) for VLFS are referenced during this process.
improvements are currently required in this field to make
the application of VLFS more practical. VLFSs, whether




                                                                    © 2012: The Royal Institution of Naval Architects
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



         The details of the design consider deterministic         The complete system tests will be used to confirm the
analysis of actual structural configurations that have            adequacy of the preliminary design. Instrumentation
variable of structural characteristic. From the results of        required:
global response analysis of mooring components, the
local stress response under combined load effects is                  1.   Load cells of suitable size and range will be
evaluated. Through the evaluation of strength and                          attached to the seaweed lines
serviceability limit states, both the arrangement of
                                                                      2.   Wave probes
structural members analysed Figure 2 shows
methodology adapted from International Ship Structure                 3.   Native carriage speed record
Congress.
                                                                      4.   Wave flap signal


                                                                           The load cells attached to the mooring
                                                                  spring are water-proof aluminium ring strain gauges
                                                                  that measure axial tensile loads. The measured
                                                                  voltage outputs from the load cell strain gauges are
                                                                  connected by cables to the basin’s native Dewetron
                                                                  Data Acquisition System (DAQ)) to be digitally
                                                                  sampled and stored. Software is used to convert the
                                                                  measured voltage to tension readings. The load cells
                                                                  are appropriately-scaled and calibrated (100N range).
                                                                  Other instruments used in the tests are wave probes
                                                                  fixed at specific locations under the carriage and
                                                                  accelerometers mounted on the model decks. Both are
                                                                  channeled to the DAQ to record measured data
                                                                  output. A video camera was positioned at strategic
                                                                  locations on the carriage for model motion
                                                                  recordings.

                                                                  5. MODEL TEST

                                                                           The model test is required to determine the
                                                                  hydrodynamic loads due to waves and currents acting
                                                                  on seaweed and its mooring system components. The
                                                                  total system loads must be suitable for use in
                                                                  designing a seaweed culture mooring system to avoid
                                                                  failure with potential loss of the valuable crop and
Figure 2: Typical Design Flowchart Modified from
                                                                  possibly requiring costly repairs or replacement of the
the Work of (ISSC 2006)
                                                                  mooring system components.
Model tests involved:
        Measure drag loads of actual seaweed by towing           5.1 Tests for Seaweed Hydrodynamic Coefficients
        Dynamic tests to measure added mass and                            Tests is carried out to identify hydrodynamic
         damping using PMM. Originally, it was planned            coefficients of an equivalent Morison model of the
         to use the Planar motion mechanism (PMM).                seaweed which will be suitable for use in typical
         However, the equipment was not functioning.              mooring design and analysis package such as
         So, this part of the test plan had to be modified.       Arienne. Samples (clumps) of dried seaweed, the
         The revised test plan is described below.                dried will restore to nearly nominal properties when
        Hydrodynamic tests on component tests (Buoy,             soaked in water for a period of time. Typical size
         ropes, float, net,…) considered available from           seaweed clump weigh up to 1.5kg in air, when fully
         coefficient of mooring components. Industry              grown. However, the natural buoyancy of the
         data can be substituted for component loading            seaweed, make its weight in water almost
         during initial design work.                              insignificant. A sample clump of seaweed weight in
                                                                  air 4.1N and the corresponding weight in water is
        Complete system tests with scaled seaweed of             0.01N in UTM lab, Figure 3.
         1/50 scaled model deployed at UMT




                                                              3
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



                                                          typical of the Southeast Asia metocean climate. Note,
                                                          it is not envisaged to design the seaweed mooring for
                                                          extreme environments such as rare 100-year events,
                                                          typically used for offshore platforms, because the
                                                          consequences of potential failure, while still
                                                          undesirable, are considered much less severe.
                                                               For the determination of coefficients, the KC
                                                          number will be preserved. The KC number for all the
           a.                           b.                seastates is KC>12, So, relatively large wave
                   Figure 3: Seaweed                      velocities are present. Also, the effect of flow reversal
     A sample row of seaweed is attached to a frame       can be maintained, at least in the near surface zone
and towed from the carriage. To determine the             where the seaweed floats, by running the same waves
hydrodynamic coefficient, a series of tests including     at similar speeds. It is remarkable that the wave
towing in calm water, towing in waves and wave-           kinematics are very similar for all the different
only tests will be performed. As mentioned,               seastates. Therefore it is possible to greatly simplify
originally, it was planned to use the PMM to perform      the tests plan by appropriate choice of the scaling
forced oscillation tests. The resulting loads can be      factors for each seastates. In fact it is sufficient to
analysed in a straightforward manner to determine the     tests a single wave to produce scaled wave kinematics
relevant      coefficients   which     give    similar    for all the conditions, at least for the important
hydrodynamic loads (Figure 4).                            parameter of wave velocity at the surface.
     However, the PMM system is not functioning at            Then what varies between seastates is actually
present. So, an alternative plan had to be developed.     the current velocity, and resulting ratio r, of
The main difficulty is that the available seaweed         wave/current velocities. For the present, tests, it is
samples represent full-scale (prototype) clumps,          decided to focus on deterministic, regular waves,
whereas, the model basin is equipped to generate          representing the worst design wave for each seastate.
wave and current kinematics (wave height <0.4m            These waves are characterized by Hmax and associated
0.5s<Period<2.5s, and speed<5 m/s) typical of model       period Tasso. Therefore the tests can be carried out by
scale conditions. Therefore, a mismatch exists            using the same wave and changing the current
between the typical body (clump) dimensions and the       velocity for each seastate.
relative kinematics that can be generated. Some                Table 1a: Fullscale Seaweed Parameters.
approximations and simplifying assumptions are
needed to utilize the available facilities to determine    Exceedence Prob/
                                                           Return Period               50%         90%       99%     1-year
the required coefficients.
                                                           Hs                 m         0.9         1.8       2.8         5
     The solution chosen at present is to focus on         Hmax               m         1.9         3.6       5.4       9.6
                                                           Amax               m        0.95         1.8       2.7       4.8
certain key non-dimensional values and try to use the      Tp                 s         4.6         6.4         8      10.7
use different scaling factors to apply the results at      Tasso              s         4.3           6       7.4        10
fullscale. In this way, the kinematics available in the    Uc                 m/s      0.21        0.47      0.78      1.61
towing tank can be used. For example, it is believed       Mass               g        1500        1500      1500      1500
                                                           Length, L          cm         50          50        50        50
that the physical behaviour of seaweed may be
                                                           Amax/L                       1.9         3.6       5.4       9.6
similar to that of cylinders in waves and currents.        Diameter, D        cm          1           1         1         1
Therefore, the approach closely follows that of the        Amax/D                        95         180       270       480
commentary section of the API RP-2A.                       Uw                 m/s      1.39        1.88      2.29      3.02
                                                           U                  m/s      1.60        2.35      3.07      4.63
    For example, the effects on hydrodynamic               Uc/Uw                       0.15        0.25      0.34      0.53
loading of Keulegan-Carpenter number                       r=Uw/Uc                     6.61        4.01      2.94      1.87
                                                           KC No. = 2A/L              11.9        22.6      33.9      60.3
             2A                                           Re No. = UL/n            799,073   1,177,478 1,536,257 2,312,964
     KC 
              L
    where,                                                 Table 1b: Proposed Model scale Parameters.
    A= amplitude of wave partical motion
    L= typical length of a seaweed clump
    wave current flow reversal effects (r=ratio of
current/wave orbital velocities) are expected to be
similar to those for cylinders, though perhaps
somewhat more complex and with different regimes
for seaweed. Table 1 (a, b) below shows the
nondimensional parameters for a series of seastates,



                                                                  © 2012: The Royal Institution of Naval Architects
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



Model Scale                  6           12      16       30        ration will be used. The floating structure dimension and
Exceedence Prob/                                                    model are shown in Table1c, Figure 5.
Return Period              50%      90%         99% 1-year
Hs                 m       0.15     0.15        0.18     0.17
Hmax               m       0.32     0.30        0.34     0.32                   Table 1c: Structural dimension
Amax               m       0.16     0.15        0.17     0.16
Tp                 s       1.88     1.85        2.00     1.95
Tasso              s       1.76     1.73        1.85     1.83
Uc                 m/s     0.09     0.14        0.20     0.29                 One of the important task in planning a model
Mass               g       6.94     0.87        0.37     0.06
                                                                    test is to investigate the modeling laws required for the
Length, L          cm      8.00     8.00        8.00     8.00
Amax/L                     1.98     1.88        2.11     2.00
                                                                    system in question to be analyzed. The scaling
Diameter, D        cm      1.00     1.00        1.00     1.00       parameters is very important in designing a model test
Amax/D                     15.8     15.0        16.9     16.0       and a few key areas of consideration in replicating a
Uw                 m/s     0.57     0.54        0.57     0.55       prototype structure for a physical model test. In order to
U                  m/s     0.65     0.68        0.77     0.84       achieve similitude between the model and the real
Uc/Uw                      0.15     0.25        0.34     0.53
                                                                    structure, Froude’s law is introduce as the scaling
r=Uw/Uc                    6.61     4.01        2.94     1.87
KC No. = 2A/L             12.4     11.8        13.3     12.6       method. Froude’s law is the most appropriate scaling law
Re No. = UL/n            52,195   54,385      61,450   67,566       for the free and floating structure tests (Chakrabarti,
                                                                    1998).
As these tests are currently ongoing, results will be
presented as they become available in time for the                           The Froude number has a dimension
conference.                                                         corresponding to the ratio of u2/gD where u is the fluid
                                                                    velocity, g is the gravitational acceleration and D is a
                                                                    characteristic dimension of the structure. The Froude
                                                                    number Fr is defined as

                             Frame                                                         Fr 2 gD/u
                             to attach
                             seaweed                                        The subscripts p and m stand for prototype and
                                                                    model respectively and λ is the scale factor. Assuming a
                                                                    model scale of l and geometric similarity, the Froude
                                                                    model must satisfy the relationship:
       Figure 4: UTM Towing Tank and Carriage
                                                                                     u 2p / gDp = u 2m / gDm
5.2 Complete System Tests
                                                                             Important variable quantities of importance are
    The hydrodynamic loads measured will be used                    derived from the equation and dimensional analysis as
to build approximate scale models of the seaweed.                   follows:
The model seaweed will mimic the Froude-scaled
properties (mass, dimensions, added mass and                                 Linear            lp λ lm
                             Actual                                          Speed             up = √λ um
Item                                             Model                       Mass              mp = λ 3 mm
                             Structure
Length Overall for 10                                                        Force             Fp =( λ3 / 0.975) *Fm
                              1000m            2m                            Time              tp = √λ tm
Blocks, L
Breath, B                     100m             2m                            Stress/Pressure   Sp λ Sm
Dimension for Each
                              100m x 100m      2m x 2m
Block
Mooring Depth, D              50m              2.5m
damping) of the seaweed measured previously.
Suitable material such as plastic ribbon, rubber tubing
or even young seaweed seedlings will be used to
build a sufficiently quantity of scaled seaweed.

         The tests of floating structure in regular and
irregular waves will be carried out in the towing tank
120m x 4m x 2.5m of Marine Technology Laboratory
UTM. This laboratory is equipped with the hydraulic
driven and computer controlled wave generator which is
capable to generate regular and irregular waves over a                  Figure 5: Scale model of the physical system
period range of 0.5 to 2.5 seconds. For this structural
experiment, a model of 2m x 2m per block with 50 scale


                                                                5
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



6. ENVIRONMENTAL LOAD CONSIDERATION                           Components of the Floating Structure is as followed
                                                              (Figure 6)
         The weather in Malaysia is mainly influenced
by two monsoon regimes, namely, the Southwest                    Frame Line: This line support the planting line for
Monsoon from late May to September, and the Northeast             each block of the structure. It was made from
Monsoon from November to March. (K.C.Low, 2006).                  synthetic fibre rope.
However the east coast of peninsular Malaysia is the area        Planting Line: Planting line is the main part of the
that exposed directly to the strong sea currents and              structure which contains the planted seaweed. This
periodic monsoon season which is prevalent off the east           line must be able to withstand the mature growth of
coast. Furthermore, with the existence of nature elements         seaweed weight.
of the deep and open water environment, seaweed                  Separator Line: When the nature hit floating
farming is hard to be applied in this area.                       structure, the planting line tends to tangle. Therefore,
                                                                  this line will act as the separator between each
     Regular waves were considered and generated by               planting line.
the wave maker for a few tests. Random waves                     Mooring Line: This line holds the whole structure
spectrum was based on the Jonswap spectrum                        at the surface to be in place with connection to the
( for less than 1Yr or for 1Yr or greater,             anchor. Since mooring system is a crucial part for
respectively. Froude scaling was applied to establish             floating structure. It must be designed to withstand
the relationship between full scale wave height (Hp)              the natural force and achieve stability through the
and period (Tp) and the corresponding model scale                 use of mooring line tension.
wave height (Hm) and period (Tm), where Hm =                     Buoy: Buoy is to provide a convenient means for
Hp/50 and Tm = Tp/50.                                            connection of the floating structure on the surface to
                                                                  the mooring. Through the use of distributed
     Incident waves will be measured and analyzed prior           buoyancy for each buoy, floating structures can
to the tests. Two wave probes will be installed for               achieve stability. The buoy also has to withstand the
calibrations: one in front of the carriage at the basin           structural weight and additional load from the
centreline and one to the side of the nominal position of         seaweed.
the model. Wave force vector is generally expressed as           Sinker: A sinker is made of concrete and placed on
the sum of linear wave force proportional to wave height          a catenary mooring line to ensure horizontal mooring
and the slowly varying drift force proportional to the            at anchor, enhance mooring line energy absorption
square of the wave height.                                        and affect mooring line pretension in a way that can
                                                                  be useful in controlling structural stability.
                  Table 2: Full Scale Wave                       Anchor Block: Anchor is designed in a large mass
                                                                  of concrete to keeps the floating structure at the
        Return                                                    place also to resists both horizontal and vertical
        Period         Full Scale         Full Scale              movement.
                      Wave Height        Wave Period
         (Year)           (m)                 (s)
          90%            4.599              9.711
          95%            4.850              10.25
         1/12th            0.6              1.295
           1-Yr          5.110              10.79
          10-Yr           10.7              12.82
         100-Yr         7.3-13.6          11.1-15.1

                                                                               a.   3D View o first system
         Mooring design for offshore platforms makes
use of software tools which have been benchmarked
against model tests, computational data and full scale
measurements       for    their     given     applications.
Hydrodynamic loading on the platform, risers and
mooring system itself due to waves and currents are
calculated using a variety of tools such as potential flow,
CFD and empirical data.

                                                                         b.   Physical system deployed at sea
7. DESIGN OF OFFSHORE AQUACULTURE
STRUCTURE FOR SEAWEED FARMING




                                                                     © 2012: The Royal Institution of Naval Architects
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



                                                                    understanding of systematic review on how to implement
                                                                    the structure in the real practice.

                                                                             The design of this system must determine the
                                                                    pros and cons of the design approaches in an attempt to
                                                                    reach the generic reliable system. Table 1 gives a list of
                                                                    structural design challenge parameters that would impact
                                                                    the performance of a floating structure system.

                                                                              Each design challenge is evaluated from the
                                                                    three main items of achieving stability using a method of
                                                                    the symbols. The symbols indicate ease with which each
                                                                    challenge might be overcome for each parts of the
                 c. Mooring configuration                           system. As mention earlier, the structural design is
Figure 6:     Floating Structure for Ocean Farming                  impacted by the choice of each structure components.
System                                                              Therefore, it must be included in the table of design
                                                                    challenge. The design is likely to provide the most
          The study focuses to produce a design for                 efficient floating structure that can stand the high impact
offshore floating structure of seaweed farming. This                from the response of nature. A design such as buoy is
design is required to meet the operating conditions,                likely to be subjected to higher additional loading, which
strength and serviceability requirements, safety                    will increase the systems response (motion) to waves.
requirements, durability, visually pleasing to the                  Therefore, the design needs to be made to tolerate larger
environment and cost-effective. An appropriate design               motion. However, it shall increase the complexity of the
service life is prescribed depending on the importance of           systems.
the structure and the return period of natural loads. Its                     Table 3: Floating Structure Technical
service life is generally expected to be as long as 50 to           Challenges
100 years with preferably a low maintenance cost.
                                                                                                    Main Structure Items
         On logistic, this structure will be operating 200
meters from the shore as a result, the structure is likely to        Structural Design       Surface       Mooring
                                                                                                                       Anchor
experience more energizes wave action and stronger                      Complexity         Components       Line
wind associated with deep water region. This design also               Components
considered 1-2 boat lanes within the structure blocks                    Buoyancy               ●              ●           ○
which is about 5 meters wide at the original size.
                                                                     Mooring System             ○              ●           ○
         In the structural design of floating offshore
                                                                         Anchors
structures, the external load and major load effect, such
as cross sectional forces, are determined from the rigid             Cost/Complexity                           ○           ●
body motions. The dimensions of structural members and
                                                                      Seaweed Load              ○              ○
arrangement are subsequently determined so that the
structure has sufficient strength and stiffness against the             Installation
given loads and loads effects.
                                                                        Simplicity              ●              ○           ○
                                                                      Maintainability           ●              ○           ○
8. DESIGN CHALLENGES
                                                                           Depth
         Innovative concept of the floating structure by               Independence             ●              ○           ○
definition has little or no history of past performance
(ISSC 2006). The factors challenge are: (1) incompletely             Seabed Condition                                      ●
defined structure, (2) new operating environment, (3)                Wave Sensitivity           ○              ●
lack of verified design criteria, (4) new materials with
different properties of strength and fatigue, (5) new               Maximum Current
structure with different load control.                                     Load                 ○              ○           ○
         The design has to be reliable at any costs of the           Structure Weight           ○              ○
environment and risk. It must have the ability to operate            Structure Motion           ●              ●           ○
without failure in order to gain hundred percent benefits
from the operation. The design is required to come with              Maximum Wave               ○
systematic analysis of each component and operational in
                                                                       Action Angle
hydrodynamics condition. This will give the



                                                                7
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



Key:     ●         - Relative Advantage                          structural analysis (Elastic response analyses, Stress
         ○         - Relative Disadvantage                       analyses, collapse analyses, etc) should be carried out in
                                                                 this section to determine various ‘Design Limit states’
         Blank     - Natural Advantage
                                                                 for the proposed VLCFS. The design limit states during
                                                                 structural analysis for marine structures (i.e. VLFS)
               Table 3: Design Challenges
                                                                 include the ultimate limit state (ULS), the fatigue limit
                                                                 state (FLS), the serviceability limit state (SLS), and the
          The complexity of the system to create accurate
                                                                 progressive collapse limit state (PLS). ULS refers to the
design that will increase the flexibility of the structure for
                                                                 ultimate event in which structural resistance has an
greater responses and motions to wave loading.
                                                                 appropriate reserve. PLS refers to the progressive failure
Predicting wave loads and dynamics for a stable structure
                                                                 of structures when subjected to accidental or abnormal
require scientific analytical data that are more subject to
                                                                 load effects (DNV 1997). PLS for accidental load effects
wave loading. Additional loads from the growth of
                                                                 is also called the accidental collapse limit state (ALS)
seaweed along the planting lines are considered part of
                                                                 (Moan 2004). ULS corresponds to component design
the analysis in accession of the existing loads. Design of
                                                                 verification based on the elastic behaviour of the
the mooring system is also depends on the water depth.
                                                                 structure, and thus can be examined by the hydroelastic
The floating parts of the structure are likely to have
                                                                 response analysis. But PLS needs a progressive collapse
catenary mooring lines that are connected directly to the
                                                                 analysis that considers nonlinear structural behaviors
anchors. This system driven by the length of mooring
                                                                 such as buckling and yielding.
lines which are needed to minimize vertical loading of
                                                                           Safety risk and reliability analysis to address
the anchors.
                                                                 risk over the entire life of the complex system is being
          Drag embedded horizontally loaded anchors is
                                                                 applied to the design of the system. Qualitative risk
associated with a floating part of the structure. The
                                                                 assessment employed the following tools to identify risk
process to identify suitable design for anchor consist of
                                                                 in the system. Hazard Identification
determining anchor holding capacity, burial depth, and
                                                                       Checklist
drag distance. Moreover, seabed condition as the soil
type and soil depth also should also be considered. Once               Hazard and Operability Study (HAZOP)
the anchor design has been selected, the anchor size is                Quantitative risk assessment and analysis
chosen to satisfy the required holding capacity. The                       method.
required maximum holding capacity being discussed                      Failure Modes and Effect Analysis (FMEA)
further in (Headland, 1995)                                            Fault Tree Analysis (FTA)

          Extreme waves are important in designing most                    Quantitative scientific risk employed analysis
of the offshore structures especially for structures that        related to system failure and consequence related to
operates in the open sea. Generally, the submerge parts          number of failure of mooring legs, cost, and causal
of the structure can easily avoid extreme waves relative         factors emanating from environmental loading.
to the position at the surface. Compare to the floating          Uncertainty analysis will be addressed during simulation,
parts expose directly to the strong wind and rough waves.        subsystem level analysis using FTA and ET as well
Therefore, a floating structure with high tolerant has to        human reliability analysis. In analysing the failure
be described so it can be placed at a broader range of           probability, it is important to bear in mind that a mooring
sites.                                                           device is failed when the mooring reaction force W, due
                                                                 to oscillation of the floating structure, exceeds the yield
         Each design has a maximum depth that it can             strength R. The floating structure drifts when all its
operate efficiently. Therefore, the ability to install the       mooring devices are failed. Failure of a mooring device
structure over a broad range of depths increases the             indicates presence of an event satisfying the following
number of sites suitable for that design. This design is         condition:
more flexible which experiences less force compared to
fixed structure and also more economical viable,                                   Pf (T )   dxi drk
therefore it can go for greater water depth. Moreover,
commonly the floating structure that depends on water
plane area can operate in both sites; shallow and deep                         m                                        
water sites (S. Butterfield, 2005). As this design                       Pr ob  Z K (t )  0,0  t  T X  xk , RK rk 
structure aims to operates at the deep water area more                          k 1                                    
than 50 m depth.
                                                                 Where: X is natural condition parameters, T duration of
9. RISK BASED DESIGN REQUIREMENT                                 the natural condition parameters, and         the random
                                                                 variable for the final yield strength of mooring device k,
Very large floating structure for fall under new system          X and     are independent of each other. The probability
that needs to be designed based formal safety system             of a multi-point mooring system being failed by strong
approach. After modelling is finished, extensive



                                                                        © 2012: The Royal Institution of Naval Architects
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea
                                                                   (m s 2  fs  k ) Y ( s )  F ( s )

wind and waves induced current in specified service life                                    Y (s)                1
                                                                          TF  G ( s )            
is given by the following equations (Figure 7)                                              F ( s ) ms      2
                                                                                                                 f sk




                                                                               c. System control block diagram
                                                                       Figure 8: System description for deterministic
                                                                       analysis
Figure 7: Reliability approach to number of mooring
         Using the extreme-value distribution of the
annual maximum values as the distribution of natural               The elements immersed weight, WI is defined BY:
condition parameters, the annual reliability is given as:
                   R (T) = 1 - Pf (T)                                                     WI = FB −W
The total reliability for years of service life is
approximated by the following equation:                                     WI is positive, the element is positively buoyant
                                                                   (polypropylene subsurface floats), and if it is negative,
                  RN (T) = (1 – Pf (T)) N                          the element is negatively buoyant (wire rope and
10. MOORING FORCE ANALYSIS FROM FIRST                              shackles) (Randall, 1997).
PRINCIPLE
                                                                   The drag Q in each direction acting on each mooring
The system analysis is best model from deterministic               element is calculated using:
approach and concludes with probabilistic and stochastic
approach. First principle system consider for the design                             QJ = ½ ΡW CDt AJUUJ
is shown in Figure 8. The governing equation for
oscillation of the floating structure is defined as follows:                 Where Qj is the drag in [N] on element ‘i’ in
                                                                   water of density rw in the direction ‘j’ (x, y, or z), Uj is
                                                                   the velocity component at the present depth of the
F=                                                                 mooring element which has a drag coefficient CDi
                                                                   appropriate for the shape of the element, with surface
                   F = Fenv(t)+Fmoor                               area Aj perpendicular to the direction j. At the depth of
                                                                   the element, the drag in all three directions [j=1(x), 2(y)
where      : displacement vector of horizontal plane
                                                                   and 3(z)] is estimated, including the vertical component,
response of the floating structure;     : inertia matrix of        which in most flows is likely to be very small and
the floating structure;         : added mass matrix at the         negligible. Figure 9 shows system motion analysis.
infinite frequency;      : viscous damping coefficient
vector;     : Memory influence function;         : Mooring               Once the drag for each mooring element and each
                                                                   interpolated segment of mooring wire and chain have
reaction force vector; Fenv : Environmental loading load
                                                                   been calculated, then the tension and the vertical angles
force, Fmoor: mooring force.
                                                                   necessary to hold that element in place (in the current)
                                                                   can use the equation below to estimate the three [x,y,z]
                                                                   component of each element:

                                                                                     Qxi Pf (T )   dxi drk



             a.   Offshore aquaculture System




                    b.   System behavior

           (m s 2  fs  k ) Y ( s )  F ( s )
                                                                                 Figure 9: System motion analysis
                         Y (s)                 1
          TF  G ( s )         
                         F ( s ) ms         2
                                               f sk
                                                               9
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea




Drag coefficients are a function of Reynolds number, Re,
as defined as:
                        Re =UD/ν
Where U is the velocity of the flow, D is the
characteristic buoy dimension, and ν is the fluid                 Figure 9: Cable Subjected to concentrated Load
kinematic viscosity.
By summing the forces at the attachment point,                 Where,
component of the tension is given by                           Ray,Rby,Rcy,Rdy,Rey   = Force acting at point A,B,C,D,E
                                                               hb,hc,hd               = Cable sag at point B,C,D
                         Th = Fd                               L1,L2,L3,L4,L5         = Horizontal cable length.

                       Tv = Fb −W                              Since, there are no horizontal loads, horizontal reactions,
                                                               A and B should be the same. Taking moment about E,
Where TH and TV are the horizontal and vertical                Ray x (L1+L2+L3+L4) – Rby x (L2+L3+L4) – Rcy x (L3+L4)
tensions in the submerged element; the forces, FD and          – Rdy x (L4) = 0
FB are the drag and buoyant forces respectively, and W
is the weight of the buoy. The resultant tension is            Now horizontal reaction H may be evaluated taking
                                                               moment about point C of all forces left of C.
          Total tension on the mooring lines is the other
important aspects that THV  to TH  considered.
                                           2      2
                              have        be TV                   Ray X ( L1  L2 )  Hxhc  Rby XL2  0
Concentrated loads are spread cross the length of the
cable and do not be equal. As they are flexible they do                      Ray .( L1  L2 )  Rby .L2
not resist shear force and bending moment. It is subjected             H
to axial tension only and it is always acting tangential to                                hc
the cable at any point along the length. If the weight of
the cable is negligible as compared with the externally        To determine the tension in the cable in the segment AB,
applied loads then its self weight is neglected in the         consider the equilibrium of joint A
analysis. In the present analysis self weight is not
considered (Figure 10).
                                                                       Fx  0  T        ab   cos  ab  H

                                                                                     H / L1
                                                                          Tab         2
                                                                                     L1  hb
                                                                                                  2



                                                               Considering equilibrium of joint B, C and D, one could
                                                               calculate tension in different segments of the cable. The
                                                               Total Length of the cable S is given then the required
               Figure 10: Cable analysis                       equation:

         Consider a cable ABCDE as loaded in Figure 9
Let assume that the cable lengths, L1, L2, L3, L4 and sag
at B, C, D (hb, hc, hd). The seven reaction components at
each point, cable tensions in each of the four segments
and three sag values are to be determined. From the                     Alternatively, application of catenary curve
geometry, one could write two force equilibrium                describes the shape the displacement cable takes when
equations (                        ) at each of the point A,   subjected to a uniform force such as gravity. The
B, C, D, and E.                                                equation obtained by Leibniz and Bernoulli in 1691 in
                                                               response to a challenge by Bernoulli and Jacob involve
                                                               examining a very small part of a cable and all forces
                                                               acting on it (Figure 11).




                                                                      © 2012: The Royal Institution of Naval Architects
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



                                                                    Cable sag (h) is value of cable form equation for point
                                                                    I/2, where l is the straight line distance between the
                                                                    position transducer and the application

                                                                                                                     1
                                                                                         h  y(1 / 2)  a(cosh(         )  1)
                                                                                                                     2a

                                                                    The cable length is the length of the catenary curve from
                                                                    point -I/2 to point.
  Figure 11: Application of Catenary Curve (Forces
               Acting at Section 1-2)
                                                                                                               x
                                                                                     S  S ( x)1 // 2  a sinh( )1 / 2
                                                                                               1 2
          The sag (h) of the cable gets under the action of                                                    a 1/ 2
gravitational force. The two points on the cable: points 1
and 2 are further examined. The distance between point 1                                   1
                                                                                             2a sinh(
                                                                                             )
and 2 are considered so small, that cable segment 1-2 is            10. ENVIRONMENTAL LOADING AND STATION
                                                                                          2a
linear. Dx and d will be the projections of section 1-2             KEEPING
length to X and Y axes respectively.
                                                                              Mooring loads can be computed by means of
         A tightening force is acting at every point of
                                                                    static or dynamics analysis. Static analysis is appropriate
cable. It is directed at a tangent to cable curve and
                                                                    when dynamic motions are not expected, dynamic
depends only on the coordinates of cable point. The
                                                                    analysis. Many successful mooring designs have been
tightening force at point 1 be N and that at point 2
                                                                    designed without a dynamic analysis. Dynamic load IS
be N+dN, where dN is a small addition due to difference
                                                                    likely when mooring is exposed to ocean wave attack,
of coordinates. P is the weight of cable section 1-2.
                                                                    large winds, rapids wind shift, large currents and current-
Weight is directed downwards, parallel to Y axis.
                                                                    induced eddies or macro vortices.
Let α be the angle between the X axis and cable section
1-2. For cable section 1-2 to be at rest and equilibrium
                                                                             Environmental loading additional loads on
with the rest of cable, forces acting on this section need
                                                                    moored floating structures are considered. Static loads
to balance each other. The sum of these forces needs to
                                                                    due to wind and current are separated into longitudinal
equal to zero.
                                                                    load, lateral load, and yaw moment. Flow mechanisms
Projections of sum of all forces acting at section 1-2 to X         which influence these loads include friction drag, form
and Y axes, give us the value for cable weight P.                   drag, circulation forces, and proximity effects. For the
                                                                    current system, wind induced and current induced will
                                                                    have moiré effect on the system.

                                                                                    Fyc = ½ ρw Vc2 L T Cyc Sin (θc)
         Where: NX and NY are projections of tighting               Where: Fyc = lateral current load, ρw = mass density of
force N to X an Y axes correspondingly. The ratio of                water,Vc = current velocity, L = structure length, T =
tightening force projections (N) represents the slope ratio         draft, Cyc = lateral current-force drag coefficient, θc =
of the force N. At the same time, cable weight P is cable           current angle
weight per unit length (q) multiplied by differential of arc
(dS).                                                               Lateral current load is determined using the following
                    P  qds                                         equation:

The first derivative of projecting of tightening force to Y
axis is the differential of arc.

              dN Y P      ds          dy
                      q     q 1  ( )2                           Where:      = lateral current load, in pounds,       =mass
               dX   dx    dx          dx                            density of water ,Vc= current velocity, in feet per second,
                                                                    Ac= projected area exposed to current,       = lateral
                                   x  c1
                     y  a cosh(          )  c2                    current-force drag coefficient, c=current angle
                                     a
  C1 and C2 are coefficients that are defined by point of           The lateral current-force drag coefficient is given by:
 origin in concerned system. We assume this point to be
    the lowest point of cable, then C1 = 0 and C2 = 1.



                                                               11
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



         = lateral current-force drag coefficient,                              = ratio of eccentricity of lateral current load
         = limiting value of lateral current-force drag
                                                                measured along the longitudinal axis of the floating
coefficient for large values of      ,           = Limiting     structure from amidships to waterline length
                                                                    = eccentricity of  ,     =waterline length, in feet
value of lateral current-force drag coefficient for      = 1,
e = 2.718, k = coefficient, T = draft, in feet                         For station keeping each mooring element has a
                                                                time static vector force balance (in the x, y, and z
Longitudinal current load is determined from                    directions), and that between time dependent solutions
                                                                the mooring has time to adjust. The forces acting in the
                                                                vertical direction are: (1) buoyancy (mass [kg]´g
                                                                [acceleration due to gravity]) positive upwards (i.e.
                                                                floatation), negative downwards (i.e. an anchor), (2)
    = Total longitudinal current load,               =
                                                                tension from above Newton], (3) tension from below,
Longitudinal current load due to form drag                =     and (4) drag from any vertical current.
Longitudinal current load due to skin friction drag,
Form drag is given by the following equation:
                                                                                                                Figure 11: Cable analysis




Where:             =longitudinal current load due to form
drag,    =mass density of water = 2 slugs per cubic foot
for sea water, Vc= Average current velocity, in feet per
second, B=Beam, in feet, T=Draft, in feet,
      =longitudinal current form-drag coefficient = 0.1
  =current angle                                                                                              a.      System to system interaction
                                                                                                                                                     Position Before Loading

Skin friction drag is given by the following equation:
                                                                                Direction




                                                                      W
                                                                          ind
                                                                                                               Buoy

                                                                          wc
                                                                                            Dir
                                                                                                  ec
                                                                                Current




                                                                                                       tio
                                                                                                          n




                                                                                                                                                              Equilibrium Position
                                                                                                                                        X                       (After Loading)
                                                                                                                                                X'
Where,              = longitudinal current load due to skin                                                    C.G. Before Loading



friction, = mass density of water = 2 slugs per cubic                                                                          Y'
                                                                       MxyT




                                                                                                   FyT
                                                                                                                               Y                X
foot for sea water, Vc= Average current velocity, in feet                                                                                              Equiblirium C.G.
                                                                                                                                            Y           (After Loading)

per second, S=wetted surface area, in square feet,
      =longitudinal skin-friction coefficient
                                                                                                                                                        Mooring Line




     = Reynolds number = VcLWL cos
  = kinematic viscosity of water (1.4 x 10-5 square feet                                           FxT = Total Force Along X-Axis
                                                                                                   FyT = Total Force Along Y-Axis
                                                                                                   MxyT = Total Yaw Moment about
                                                                                                          Center of Gravity (C.G.)
per second),       = current angle                                                                   X = Surge Displacement
                                                                                                     Y = Sway Displacement
                                                                                                        = Yaw Rotation



Current yaw moment is from:
                                                                                                                               b.    Whole system

                                                                                                              Figure 12: Multibody system

       = current yaw moment, in foot-pounds
                                                                         In each horizontal direction, the balances of
    =lateral current load, in pounds                            forces are: (1) angled tension from above, (2) angled
                                                                tension from below, and (3) drag from the horizontal



                                                                          © 2012: The Royal Institution of Naval Architects
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



velocity. Buoyancy is determined by the mass and                  size cross sectional area and drag coefficient of the
displacement of the device and is assumed to be a                 components. Drag force increase due to the increasing of
constant (no compression effects and a constant sea               current speed.
water density). Other challenges in this design are system
multibody analysis in respect to analysis and keeping the                   From Graph 17, it is important to note that good
whole system together and system to system interaction            current historical data for prediction of current direction
(Figure 11).                                                      is useful for deployment of the system and mitigate
                                                                  possible drag; the maximum drag force for ultimate state
11. PRELIMINARY RESULT AND DISCUSSION                             limit is for current 0-10 degree, while accident limit state
                                                                  design is expected to target current direction of about 90
         Figure shows that there is potential for very            degree.
large drag force on the seaweed compare to mooring
components. The drag is minimal at current speed
between 1-1,5, however at current speed2-3 m/s, there
much more drag, the drag at speed above 3 is intolerable
for the mooring components and the seaweed.




                                                                   Figure 14: Drag Components Vs Current Direction
                                                                                      at 1m/s

       Figure 13: Drag Force Vs Current Speed                              The growth rate represent dynamic situation for
         A total drag force estimation equally revealed           the offshore seaweed plantation. Drag force as direct
that there is potential spike for drag force at current           relation with growth of the seaweed, and maximum drag
speed above 2m/s                                                  force that can leads to removal of the seaweed at full
                                                                  growth is 130 N.




                                                                  Figure 17: Drag Force with 5% Seaweed Growth
   Figure 15: Total Drag Force Vs Current Speed
                                                                  Figure 18 -20 shows some of the result obtained from
                                                                  model test. Figure 18 depict current speed and
         All the components on the floating structure
                                                                  acceleration based on Morison model. The test
contribute to the amount of drag force. This graph shows
                                                                  acceleration is maintained at less than 0.05
the comparison of each component that will contribute to
the total force experience by the structure. Seaweed as             0.8                                                    1.8

the main contributor of the drag force followed by
planting line, frame rope, intermediate buoy and corner             0.6
                                                                                                                           1.6


buoy. The main factors which contribute to this are the                                                                    1.4
                                                                    0.4


                                                                                                                           1.2
                                                                    0.2
                                                             13                                                            1
                                                                                                                                 m/s2
                                                                     0
                                                                                                                                 m/s
                                                                          0   500   1000   1500   2000   2500   3000   3500
                                                                                                                           0.8


                                                                   -0.2
                                                                                                                           0.6
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



                                                                               very large floating structure is challenges, with
                                                                               requirement that meet the operating conditions, strength
                                                                               and serviceability requirements, safety requirements,
                                                                               durability, visually pleasing to the environment and cost-
                                                                               effective. An appropriate design service life is prescribed
                                                                               depending on the importance of the structure and the
                                                                               return period of natural loads. Naval architecture of very
                                                                               large floating structure will grow for sustainable
                                                                               exploration of ocean resources. The novel design
                                                                               presented in this paper for the case f floating structure for
                                                                               offshore aquaculture structure, describe some of the
                                                                               generic challenges. Integrated approach that hybrid of
                                                                               intuitive deterministic, risk and reliability approach,
Figure 18 shows strain condition at varied velocity,it                         simulation, experimental as well stochastic methods is a
observed for load balanced load cell of 50N, the system                        best approach for reliability assurance of the structure.
get overloaded at 0.9.
                                                                               BIBLIOGRAPHY
                               Strain Vs Current Velocity
                80
                                                                                        Chakrabarti, S. (1987). Hydrodynamics of
                70
                                                                               Offshore Structures. Plainfield, Illinois: WIT Press.
                60
                                                                                        Chakrabarti, S. (1998). Physical Model Testing
                50
                                                                               of Floating Offshore Structures. Dynamic Positioning
   Strain (N)




                40
                                                                               Conference.
                30
                                                                                        Headland, J. (1995). Offshore Moorings. In G.
                20                                                             P. Tsinker, Marine Structures Engineering (pp. 311-365).
                10                                                             Chapman & Hall, International Thomson Publishing.
                0                                                                       Che, Xiling (1993) -Techniques for hydroelastic
                     0   0.2   0.4         0.6           0.8   1   1.2   1.4
                                     Current Velocity (m/s)
                                                                               analysis of very large floating structures, (PhD thesis),
                                                                               University of Hawaii, 1993.
Fig19 a-d shows drag and force relations. Ocean current                                 Fujikubo,M., Nishimoto,M., and Tanabe, J.
drag and Strain, system overloaded loaded current speed                        (2005) “Collapse analysis of very large floating structure
of 1. Drag and drag force, drag force tend to increase at                      in waves using idealized structural unit method,”
higher current speed                                                           Proceedings of the 18th Ocean Engineering Symposium,
                                                                               The Society of Naval Architects of Japan, CD-ROM,
                                                                               Tokyo, Japan.
                                                                                        Kashiwagi, M. (2000a) “Research on
                                                                               hydroelastic responses of VLFS: Recent progress and
                                                                               future work,” International Journal of Offshore and Polar
                                                                               Engineering, 10, pp. 81–90.
                                                                                        ISSC2006. (2006). ISSC Commitee VI.2 "Very
                                                                               large Floating Structures". 16th International Ship &
                                                                               Offshore Structures Congress 2, (pp. 391-442).
                                                                               Southampton, UK.
                                                                                        Inoue, K. (2003) “Stress analysis of detailed
                                                                               structures of Mega-Float in irregular waves using entire
                                                                               and local structural models,” Proceedings of the 4th
                                                                               International Workshop on Very Large Floating
                                                                               Structures, Tokyo, Japan,219–228.
                                                                                        K.C.Low (2006). Public Weather Services
                                                                               Workshop on Warning of Real-Time Hazards by Using
                                                                               Nowcasting Technology. Application of Nowcasting
Figure 17: Drag Force with 5% Seaweed Growth                                   Techniques Towards Strengthening National Warning
                                                                               Capabilities on Hydrometeorological and Landslides
CONCLUSION                                                                     Hazards .
                                                                                        Ohmatsu, S. (2005) “Overview: Research on
                                                                               wave loading and responses of VLFS,”Marine
         The presented the deterministic approach to                           Structures, 18, pp. 149–168.
structural design of very large floating structure for                                  Newman, J.N. (2005) “Efficient hydrodynamic
offshore seaweed farming. Towing tank test                                     analysis of very large floating structures,” Marine
environmental loading coefficient will be used to check                        Structures, 18, pp. 169–180.
the model from the mathematical model. The design of



                                                                                       © 2012: The Royal Institution of Naval Architects
ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea



         Recommended Procedures and Guidelines.
(2005). International Towing Tank Conference (ITTC).
Testing and Exploration Methods Loads and Responses,
Seakeeping Experiment 7.5-0207-02.1.
         S. Butterfield, W. M. (2005). Engineering
Challenges for Floating Offshore Wind Turbines.
National Renewable Energy Laboratory. NREL.
Copenhagen, Denmark.
         Sade, A. (2006). "Seaweed Industri in Sabah,
East Malaysia". In A. T. Phang Siew-Moi, Advances In
Seaweed Cultivation And Utilization In Asia (pp. 41-52).
Kota Kinabalu, Sabah: University of Malaya Maritime
Research Centre.
         Suzuki and Yoshida K (1996).. Design flow and
strategy for safety of VLFS, Proceeding of Int Workshop
on Very Large Floating Structures, VLSF’96, Hayama,
Japan, 21-27, 1996.
         Salama MM, Storhaug T, Spencer B. Recent
developments of composites in the oil/gas industry.
SAMPE J 2002;38:30–8.
         Shaw J, Walsh T, Lundberg C, Reynolds H.
Field experience in the application of spoolable carbon
fiber pipe. In: Proceedings of3rd international conference
on composite materials for offshore operations; 2000.




                                                             15

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Priliminary design and prototype scale model of offshore acqaculture flating structure for seaweed farming

  • 1. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea PRELIMINARY DESIGN AND PROTOTYPE SCALE MODEL OF OFFSHORE ACQUACULTURE FLOATING STRUCTURE FOR SEAWEED OCEAN FARMING O. O Sulaiman, Allan Magee, M Ilham A Razak, W. Richard, W.B. Wan Nik, A.H.Saharuddin, A.S.A. Kader, Adi Maimun University Malaysia Terengganu, Malaysia, o.sulaiman@umt.edu.my Technip, Geoproduction SDN, BhD, amagee@technip.com SUMMARY Seaweed farming has become one of the natural resources which are economically important. The existing cultivation system for seaweed is not suitable for deployment with most of deep and open water area. Moreover, the current cultivation system are not environmental sustainable and economical unstable. This paper describes the design of the offshore floating structures scientifically based on improvement of the Long Line System for commercializes scale seaweed farming. Some key factors in the design, prototype and testing of floating offshore structures considered in the development of ocean farming technology system are discussed. coefficients are used to design the configuration and 1. INTRODUCTION appropriately size components of the mooring system. Recent time shows trend where the concept of The system design employed industry VLFS is becoming increasingly popular all around the guidelines such as API RP 2SK, BV and DNV world, especially in land-scarce island countries and in specification on how the data is to be used to design the countries with long coastlines for a number of reasons. station keeping (mooring) system including anchor piles VLFSs has been constructed and/or can be built to create and mooring components like shackles, chains, wires, floating airports, bridges, breakwaters, piers and docks, ropes, etc. that make up the system, to assure the system storage facilities (for instance for oil), wind and solar is strong enough to withstand the expected loads and power plants, for military purposes, to create industrial maintain required factors of safety. space, emergency bases, entertainment facilities, recreation parks, sewerage treatment and waste disposal Design for ship and offshore performance plants, nuclear power plants, mobile offshore structures depends on geometric shape / form factor, load on the and even for habitation. In fact, the last could become system and environmental load on the system factor data, reality sooner than one may expect: already different some of which are available from historical and concepts have been proposed for building floating cities experimental data. However, in case of seaweed, the or huge living complexes. As a result, this sector has seaweed interacts directly with the environment, compare received a lot of research interests in recent years. to other marine structure where the structure has close interaction the the environment, also available data on Design of very large floating structure for the hydrodynamic loading is lacking. Neither are there seaweed cultivation project is a socio-economic being any known computational tools which can readily carried out as collaboration between UMT, Technip and simulate the loads on such flexible, buoyant structures. Bureau Veritas towards developing offshore aquaculture So, the best way to quickly obtain such data is through marine technology platform that will provide the use of model tests. For this purpose, samples of supplementary income to fishermen in rural areas by seaweed cultures is subjected to static and dynamic tests selling seaweed as a cash crop and enhanced effective for the purpose of determining the equivalent added mass use of ocean resources. Beside the benefits of developing and damping coefficients. The test result are then applied local capabilities and hands-on learning, this study is in typical software tools to design a mooring system for partly funded using funds for sustainable development. seaweed which has a good chance of surviving the expected metocean conditions for which it has been The project involves design of the mooring designed. system used to anchor and provide station keeping for the seaweed plantation platform to the seafloor in order to prevent tangling of the seaweed and excessive movement 2. POTENTIAL OF SEAWEED of the platform. The project involve technology transfer from offshore industry to design floating platforms for Seaweed farming has become an economically offshore aquaculture, carry out model tests at UTM Lab important natural resource. It has wide application towing tank facility with appropriate equipment and potentials similar to other commodities such as palm oil instrument to determine the hydrodynamic coefficients of and cocoa. It application found uses product such different components, especially the seaweed, for use in cosmetic, medicine, gelatine, food, CO2 sink and design of the mooring system. The determined biomass energy source (Figure1). There is currently worldwide requirement to produce large amount. 1
  • 2. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea However there is currently no proper system to deliver built for public use or for industrial facilities, is expected this demand (Kaur, 2009). to have a long service life (50-100 years) wit preferably low maintenance; and their safety, reliability and This paper discusses a solution to overcome the survivability are vital for their economic feasibility. problem of deep water and open water environment by VLFSs should also have good fatigue life, corrosion and proposing a design of offshore floating structure for fracture resistance as well as light structural weight to seaweed farming. This study introduces an appropriate ensure sustainability. (Chakrabarti, 1987). optimised design of the ‘Long-Line Cultivation Method’ for seaweed cultivation that meets current demand. The Work on the design of hydroelastic analysis of new design of floating structure for seaweed ocean VLFSs may be found in the review papers mentioned at farming will improve seaweed culture efficiency and its Kashiwagi, M. (2000a), Newman, J.N. (2005, Ohmatsu, adoptability and continuity of its operation. S. (2005), Suzuki, H. et al. (2006), Watanabe et al ( 2004b). Fujikubo et al worked on structural modelling global response analysis and collapse of VLFS. Inoue, K. (2003), work focuses on stress analysis of the system. Salama et al , focus on use of composite e material for VLFS. Mamidipudi and Webster (1994) undertook pioneering work on the hydroelastic analysis of a mat- like floating airport by combining the finite-difference method for plate problem and the Green’s function method for fluid problem. Wu et al. (1995) solved the a.CO2sink b.Biomass energy two dimensional (2-D) hydroelastic problems by the Figure 1: Seaweed application analytical method using eigenfunctions. Yago and Endo (1996) analyzed a zero-draft VLFS using the direct method and also compared this with their experimental 3. CONCEPT OF VLFS results. Ohkusu and Nanba (1996) analyzed an infinite- length VLFS analytically. Kashiwagi (1998a) applied the The Mobile Offshore Base (MOB) and Mega-Float, are B-spline panels for the analysis of a zero-draft VLFS typical Very Large Floating Structure (VLFS) with using the pressure distribution method. Nagata et al. unique concept of ocean structures that with different (1998) and Ohmatsu (1998) analyzed a rectangular VLFS behaviour of from conventional ships and offshore by using a semi-analytical approach based on structures. The engineering challenges are associated eigenfunction expansions in the depth direction. Che, with: Xiling (1993), work on the hydro elastic analysis of a i. Improvement of fatigue life: VLFS is subjected mat-like floating airport by combining the finite- to constant repetitive load, which lead to difference method for plate problem and the Green’s fatigues and cracks in interconnected module function method for fluid problem. and in connection points as well. ii. Detailed structural analysis: The structural In order to couple the problem between the structure designis required to fulfils serviceability and part and the fluid part, there exist two competing safety requirements in a cost-effective manner. approaches. These two approaches are sometimes For a novel structure like a Very Large referred to as the modal method and the direct method. In Composite Floating structure (VLCF), the most cases, the direct method is computationally more structural design needs a first-principle demanding than the modal method. Thus, the dry-mode approach that is based on a rational structural superposition method can use for the actual design of response analysis and explicit design criteria. VLFS. iii. Modification of station keeping system: Station keeping system involves numerical modelling. 4. MATERIAL AND METHODOLOGY iv. Parametric study: Parametric study is a also a key requirement to provide design guidelines for In the structural design of floating structures, the the construction of VLFC as well as to identify external load and major load effects, are determine from the improvements that can be made. hydro elastic body motions. The dimensions and arrangement are determined so that the structure has Behaviour, design procedure, environment, and the sufficient strength against the given loads and loads structural analysis of VLFS required adaptation of effects. Hydroelastic response analysis dealing with conventional ships and offshore structures design specifies design variable such as structural depth, length, knowledge. The design and analysis of VLFS are arrangement, and size are employed. The characteristic characterized with unprecedented length, displacement length and frequency derived by Suzuki and Yoshida and associated hydroelastic, response. Lots of (1996) for VLFS are referenced during this process. improvements are currently required in this field to make the application of VLFS more practical. VLFSs, whether © 2012: The Royal Institution of Naval Architects
  • 3. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea The details of the design consider deterministic The complete system tests will be used to confirm the analysis of actual structural configurations that have adequacy of the preliminary design. Instrumentation variable of structural characteristic. From the results of required: global response analysis of mooring components, the local stress response under combined load effects is 1. Load cells of suitable size and range will be evaluated. Through the evaluation of strength and attached to the seaweed lines serviceability limit states, both the arrangement of 2. Wave probes structural members analysed Figure 2 shows methodology adapted from International Ship Structure 3. Native carriage speed record Congress. 4. Wave flap signal The load cells attached to the mooring spring are water-proof aluminium ring strain gauges that measure axial tensile loads. The measured voltage outputs from the load cell strain gauges are connected by cables to the basin’s native Dewetron Data Acquisition System (DAQ)) to be digitally sampled and stored. Software is used to convert the measured voltage to tension readings. The load cells are appropriately-scaled and calibrated (100N range). Other instruments used in the tests are wave probes fixed at specific locations under the carriage and accelerometers mounted on the model decks. Both are channeled to the DAQ to record measured data output. A video camera was positioned at strategic locations on the carriage for model motion recordings. 5. MODEL TEST The model test is required to determine the hydrodynamic loads due to waves and currents acting on seaweed and its mooring system components. The total system loads must be suitable for use in designing a seaweed culture mooring system to avoid failure with potential loss of the valuable crop and Figure 2: Typical Design Flowchart Modified from possibly requiring costly repairs or replacement of the the Work of (ISSC 2006) mooring system components. Model tests involved:  Measure drag loads of actual seaweed by towing 5.1 Tests for Seaweed Hydrodynamic Coefficients  Dynamic tests to measure added mass and Tests is carried out to identify hydrodynamic damping using PMM. Originally, it was planned coefficients of an equivalent Morison model of the to use the Planar motion mechanism (PMM). seaweed which will be suitable for use in typical However, the equipment was not functioning. mooring design and analysis package such as So, this part of the test plan had to be modified. Arienne. Samples (clumps) of dried seaweed, the The revised test plan is described below. dried will restore to nearly nominal properties when  Hydrodynamic tests on component tests (Buoy, soaked in water for a period of time. Typical size ropes, float, net,…) considered available from seaweed clump weigh up to 1.5kg in air, when fully coefficient of mooring components. Industry grown. However, the natural buoyancy of the data can be substituted for component loading seaweed, make its weight in water almost during initial design work. insignificant. A sample clump of seaweed weight in air 4.1N and the corresponding weight in water is  Complete system tests with scaled seaweed of 0.01N in UTM lab, Figure 3. 1/50 scaled model deployed at UMT 3
  • 4. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea typical of the Southeast Asia metocean climate. Note, it is not envisaged to design the seaweed mooring for extreme environments such as rare 100-year events, typically used for offshore platforms, because the consequences of potential failure, while still undesirable, are considered much less severe. For the determination of coefficients, the KC number will be preserved. The KC number for all the a. b. seastates is KC>12, So, relatively large wave Figure 3: Seaweed velocities are present. Also, the effect of flow reversal A sample row of seaweed is attached to a frame can be maintained, at least in the near surface zone and towed from the carriage. To determine the where the seaweed floats, by running the same waves hydrodynamic coefficient, a series of tests including at similar speeds. It is remarkable that the wave towing in calm water, towing in waves and wave- kinematics are very similar for all the different only tests will be performed. As mentioned, seastates. Therefore it is possible to greatly simplify originally, it was planned to use the PMM to perform the tests plan by appropriate choice of the scaling forced oscillation tests. The resulting loads can be factors for each seastates. In fact it is sufficient to analysed in a straightforward manner to determine the tests a single wave to produce scaled wave kinematics relevant coefficients which give similar for all the conditions, at least for the important hydrodynamic loads (Figure 4). parameter of wave velocity at the surface. However, the PMM system is not functioning at Then what varies between seastates is actually present. So, an alternative plan had to be developed. the current velocity, and resulting ratio r, of The main difficulty is that the available seaweed wave/current velocities. For the present, tests, it is samples represent full-scale (prototype) clumps, decided to focus on deterministic, regular waves, whereas, the model basin is equipped to generate representing the worst design wave for each seastate. wave and current kinematics (wave height <0.4m These waves are characterized by Hmax and associated 0.5s<Period<2.5s, and speed<5 m/s) typical of model period Tasso. Therefore the tests can be carried out by scale conditions. Therefore, a mismatch exists using the same wave and changing the current between the typical body (clump) dimensions and the velocity for each seastate. relative kinematics that can be generated. Some Table 1a: Fullscale Seaweed Parameters. approximations and simplifying assumptions are needed to utilize the available facilities to determine Exceedence Prob/ Return Period 50% 90% 99% 1-year the required coefficients. Hs m 0.9 1.8 2.8 5 The solution chosen at present is to focus on Hmax m 1.9 3.6 5.4 9.6 Amax m 0.95 1.8 2.7 4.8 certain key non-dimensional values and try to use the Tp s 4.6 6.4 8 10.7 use different scaling factors to apply the results at Tasso s 4.3 6 7.4 10 fullscale. In this way, the kinematics available in the Uc m/s 0.21 0.47 0.78 1.61 towing tank can be used. For example, it is believed Mass g 1500 1500 1500 1500 Length, L cm 50 50 50 50 that the physical behaviour of seaweed may be Amax/L 1.9 3.6 5.4 9.6 similar to that of cylinders in waves and currents. Diameter, D cm 1 1 1 1 Therefore, the approach closely follows that of the Amax/D 95 180 270 480 commentary section of the API RP-2A. Uw m/s 1.39 1.88 2.29 3.02 U m/s 1.60 2.35 3.07 4.63 For example, the effects on hydrodynamic Uc/Uw 0.15 0.25 0.34 0.53 loading of Keulegan-Carpenter number r=Uw/Uc 6.61 4.01 2.94 1.87 KC No. = 2A/L 11.9 22.6 33.9 60.3 2A Re No. = UL/n 799,073 1,177,478 1,536,257 2,312,964 KC  L where, Table 1b: Proposed Model scale Parameters. A= amplitude of wave partical motion L= typical length of a seaweed clump wave current flow reversal effects (r=ratio of current/wave orbital velocities) are expected to be similar to those for cylinders, though perhaps somewhat more complex and with different regimes for seaweed. Table 1 (a, b) below shows the nondimensional parameters for a series of seastates, © 2012: The Royal Institution of Naval Architects
  • 5. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea Model Scale 6 12 16 30 ration will be used. The floating structure dimension and Exceedence Prob/ model are shown in Table1c, Figure 5. Return Period 50% 90% 99% 1-year Hs m 0.15 0.15 0.18 0.17 Hmax m 0.32 0.30 0.34 0.32 Table 1c: Structural dimension Amax m 0.16 0.15 0.17 0.16 Tp s 1.88 1.85 2.00 1.95 Tasso s 1.76 1.73 1.85 1.83 Uc m/s 0.09 0.14 0.20 0.29 One of the important task in planning a model Mass g 6.94 0.87 0.37 0.06 test is to investigate the modeling laws required for the Length, L cm 8.00 8.00 8.00 8.00 Amax/L 1.98 1.88 2.11 2.00 system in question to be analyzed. The scaling Diameter, D cm 1.00 1.00 1.00 1.00 parameters is very important in designing a model test Amax/D 15.8 15.0 16.9 16.0 and a few key areas of consideration in replicating a Uw m/s 0.57 0.54 0.57 0.55 prototype structure for a physical model test. In order to U m/s 0.65 0.68 0.77 0.84 achieve similitude between the model and the real Uc/Uw 0.15 0.25 0.34 0.53 structure, Froude’s law is introduce as the scaling r=Uw/Uc 6.61 4.01 2.94 1.87 KC No. = 2A/L 12.4 11.8 13.3 12.6 method. Froude’s law is the most appropriate scaling law Re No. = UL/n 52,195 54,385 61,450 67,566 for the free and floating structure tests (Chakrabarti, 1998). As these tests are currently ongoing, results will be presented as they become available in time for the The Froude number has a dimension conference. corresponding to the ratio of u2/gD where u is the fluid velocity, g is the gravitational acceleration and D is a characteristic dimension of the structure. The Froude number Fr is defined as Frame Fr 2 gD/u to attach seaweed The subscripts p and m stand for prototype and model respectively and λ is the scale factor. Assuming a model scale of l and geometric similarity, the Froude model must satisfy the relationship: Figure 4: UTM Towing Tank and Carriage u 2p / gDp = u 2m / gDm 5.2 Complete System Tests Important variable quantities of importance are The hydrodynamic loads measured will be used derived from the equation and dimensional analysis as to build approximate scale models of the seaweed. follows: The model seaweed will mimic the Froude-scaled properties (mass, dimensions, added mass and Linear lp λ lm Actual Speed up = √λ um Item Model Mass mp = λ 3 mm Structure Length Overall for 10 Force Fp =( λ3 / 0.975) *Fm 1000m 2m Time tp = √λ tm Blocks, L Breath, B 100m 2m Stress/Pressure Sp λ Sm Dimension for Each 100m x 100m 2m x 2m Block Mooring Depth, D 50m 2.5m damping) of the seaweed measured previously. Suitable material such as plastic ribbon, rubber tubing or even young seaweed seedlings will be used to build a sufficiently quantity of scaled seaweed. The tests of floating structure in regular and irregular waves will be carried out in the towing tank 120m x 4m x 2.5m of Marine Technology Laboratory UTM. This laboratory is equipped with the hydraulic driven and computer controlled wave generator which is capable to generate regular and irregular waves over a Figure 5: Scale model of the physical system period range of 0.5 to 2.5 seconds. For this structural experiment, a model of 2m x 2m per block with 50 scale 5
  • 6. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea 6. ENVIRONMENTAL LOAD CONSIDERATION Components of the Floating Structure is as followed (Figure 6) The weather in Malaysia is mainly influenced by two monsoon regimes, namely, the Southwest  Frame Line: This line support the planting line for Monsoon from late May to September, and the Northeast each block of the structure. It was made from Monsoon from November to March. (K.C.Low, 2006). synthetic fibre rope. However the east coast of peninsular Malaysia is the area  Planting Line: Planting line is the main part of the that exposed directly to the strong sea currents and structure which contains the planted seaweed. This periodic monsoon season which is prevalent off the east line must be able to withstand the mature growth of coast. Furthermore, with the existence of nature elements seaweed weight. of the deep and open water environment, seaweed  Separator Line: When the nature hit floating farming is hard to be applied in this area. structure, the planting line tends to tangle. Therefore, this line will act as the separator between each Regular waves were considered and generated by planting line. the wave maker for a few tests. Random waves  Mooring Line: This line holds the whole structure spectrum was based on the Jonswap spectrum at the surface to be in place with connection to the ( for less than 1Yr or for 1Yr or greater, anchor. Since mooring system is a crucial part for respectively. Froude scaling was applied to establish floating structure. It must be designed to withstand the relationship between full scale wave height (Hp) the natural force and achieve stability through the and period (Tp) and the corresponding model scale use of mooring line tension. wave height (Hm) and period (Tm), where Hm =  Buoy: Buoy is to provide a convenient means for Hp/50 and Tm = Tp/50. connection of the floating structure on the surface to the mooring. Through the use of distributed Incident waves will be measured and analyzed prior buoyancy for each buoy, floating structures can to the tests. Two wave probes will be installed for achieve stability. The buoy also has to withstand the calibrations: one in front of the carriage at the basin structural weight and additional load from the centreline and one to the side of the nominal position of seaweed. the model. Wave force vector is generally expressed as  Sinker: A sinker is made of concrete and placed on the sum of linear wave force proportional to wave height a catenary mooring line to ensure horizontal mooring and the slowly varying drift force proportional to the at anchor, enhance mooring line energy absorption square of the wave height. and affect mooring line pretension in a way that can be useful in controlling structural stability. Table 2: Full Scale Wave  Anchor Block: Anchor is designed in a large mass of concrete to keeps the floating structure at the Return place also to resists both horizontal and vertical Period Full Scale Full Scale movement. Wave Height Wave Period (Year) (m) (s) 90% 4.599 9.711 95% 4.850 10.25 1/12th 0.6 1.295 1-Yr 5.110 10.79 10-Yr 10.7 12.82 100-Yr 7.3-13.6 11.1-15.1 a. 3D View o first system Mooring design for offshore platforms makes use of software tools which have been benchmarked against model tests, computational data and full scale measurements for their given applications. Hydrodynamic loading on the platform, risers and mooring system itself due to waves and currents are calculated using a variety of tools such as potential flow, CFD and empirical data. b. Physical system deployed at sea 7. DESIGN OF OFFSHORE AQUACULTURE STRUCTURE FOR SEAWEED FARMING © 2012: The Royal Institution of Naval Architects
  • 7. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea understanding of systematic review on how to implement the structure in the real practice. The design of this system must determine the pros and cons of the design approaches in an attempt to reach the generic reliable system. Table 1 gives a list of structural design challenge parameters that would impact the performance of a floating structure system. Each design challenge is evaluated from the three main items of achieving stability using a method of the symbols. The symbols indicate ease with which each challenge might be overcome for each parts of the c. Mooring configuration system. As mention earlier, the structural design is Figure 6: Floating Structure for Ocean Farming impacted by the choice of each structure components. System Therefore, it must be included in the table of design challenge. The design is likely to provide the most The study focuses to produce a design for efficient floating structure that can stand the high impact offshore floating structure of seaweed farming. This from the response of nature. A design such as buoy is design is required to meet the operating conditions, likely to be subjected to higher additional loading, which strength and serviceability requirements, safety will increase the systems response (motion) to waves. requirements, durability, visually pleasing to the Therefore, the design needs to be made to tolerate larger environment and cost-effective. An appropriate design motion. However, it shall increase the complexity of the service life is prescribed depending on the importance of systems. the structure and the return period of natural loads. Its Table 3: Floating Structure Technical service life is generally expected to be as long as 50 to Challenges 100 years with preferably a low maintenance cost. Main Structure Items On logistic, this structure will be operating 200 meters from the shore as a result, the structure is likely to Structural Design Surface Mooring Anchor experience more energizes wave action and stronger Complexity Components Line wind associated with deep water region. This design also Components considered 1-2 boat lanes within the structure blocks Buoyancy ● ● ○ which is about 5 meters wide at the original size. Mooring System ○ ● ○ In the structural design of floating offshore Anchors structures, the external load and major load effect, such as cross sectional forces, are determined from the rigid Cost/Complexity ○ ● body motions. The dimensions of structural members and Seaweed Load ○ ○ arrangement are subsequently determined so that the structure has sufficient strength and stiffness against the Installation given loads and loads effects. Simplicity ● ○ ○ Maintainability ● ○ ○ 8. DESIGN CHALLENGES Depth Innovative concept of the floating structure by Independence ● ○ ○ definition has little or no history of past performance (ISSC 2006). The factors challenge are: (1) incompletely Seabed Condition ● defined structure, (2) new operating environment, (3) Wave Sensitivity ○ ● lack of verified design criteria, (4) new materials with different properties of strength and fatigue, (5) new Maximum Current structure with different load control. Load ○ ○ ○ The design has to be reliable at any costs of the Structure Weight ○ ○ environment and risk. It must have the ability to operate Structure Motion ● ● ○ without failure in order to gain hundred percent benefits from the operation. The design is required to come with Maximum Wave ○ systematic analysis of each component and operational in Action Angle hydrodynamics condition. This will give the 7
  • 8. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea Key: ● - Relative Advantage structural analysis (Elastic response analyses, Stress ○ - Relative Disadvantage analyses, collapse analyses, etc) should be carried out in this section to determine various ‘Design Limit states’ Blank - Natural Advantage for the proposed VLCFS. The design limit states during structural analysis for marine structures (i.e. VLFS) Table 3: Design Challenges include the ultimate limit state (ULS), the fatigue limit state (FLS), the serviceability limit state (SLS), and the The complexity of the system to create accurate progressive collapse limit state (PLS). ULS refers to the design that will increase the flexibility of the structure for ultimate event in which structural resistance has an greater responses and motions to wave loading. appropriate reserve. PLS refers to the progressive failure Predicting wave loads and dynamics for a stable structure of structures when subjected to accidental or abnormal require scientific analytical data that are more subject to load effects (DNV 1997). PLS for accidental load effects wave loading. Additional loads from the growth of is also called the accidental collapse limit state (ALS) seaweed along the planting lines are considered part of (Moan 2004). ULS corresponds to component design the analysis in accession of the existing loads. Design of verification based on the elastic behaviour of the the mooring system is also depends on the water depth. structure, and thus can be examined by the hydroelastic The floating parts of the structure are likely to have response analysis. But PLS needs a progressive collapse catenary mooring lines that are connected directly to the analysis that considers nonlinear structural behaviors anchors. This system driven by the length of mooring such as buckling and yielding. lines which are needed to minimize vertical loading of Safety risk and reliability analysis to address the anchors. risk over the entire life of the complex system is being Drag embedded horizontally loaded anchors is applied to the design of the system. Qualitative risk associated with a floating part of the structure. The assessment employed the following tools to identify risk process to identify suitable design for anchor consist of in the system. Hazard Identification determining anchor holding capacity, burial depth, and  Checklist drag distance. Moreover, seabed condition as the soil type and soil depth also should also be considered. Once  Hazard and Operability Study (HAZOP) the anchor design has been selected, the anchor size is  Quantitative risk assessment and analysis chosen to satisfy the required holding capacity. The method. required maximum holding capacity being discussed  Failure Modes and Effect Analysis (FMEA) further in (Headland, 1995)  Fault Tree Analysis (FTA) Extreme waves are important in designing most Quantitative scientific risk employed analysis of the offshore structures especially for structures that related to system failure and consequence related to operates in the open sea. Generally, the submerge parts number of failure of mooring legs, cost, and causal of the structure can easily avoid extreme waves relative factors emanating from environmental loading. to the position at the surface. Compare to the floating Uncertainty analysis will be addressed during simulation, parts expose directly to the strong wind and rough waves. subsystem level analysis using FTA and ET as well Therefore, a floating structure with high tolerant has to human reliability analysis. In analysing the failure be described so it can be placed at a broader range of probability, it is important to bear in mind that a mooring sites. device is failed when the mooring reaction force W, due to oscillation of the floating structure, exceeds the yield Each design has a maximum depth that it can strength R. The floating structure drifts when all its operate efficiently. Therefore, the ability to install the mooring devices are failed. Failure of a mooring device structure over a broad range of depths increases the indicates presence of an event satisfying the following number of sites suitable for that design. This design is condition: more flexible which experiences less force compared to fixed structure and also more economical viable, Pf (T )   dxi drk therefore it can go for greater water depth. Moreover, commonly the floating structure that depends on water plane area can operate in both sites; shallow and deep m  water sites (S. Butterfield, 2005). As this design Pr ob  Z K (t )  0,0  t  T X  xk , RK rk  structure aims to operates at the deep water area more  k 1  than 50 m depth. Where: X is natural condition parameters, T duration of 9. RISK BASED DESIGN REQUIREMENT the natural condition parameters, and the random variable for the final yield strength of mooring device k, Very large floating structure for fall under new system X and are independent of each other. The probability that needs to be designed based formal safety system of a multi-point mooring system being failed by strong approach. After modelling is finished, extensive © 2012: The Royal Institution of Naval Architects
  • 9. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea (m s 2  fs  k ) Y ( s )  F ( s ) wind and waves induced current in specified service life Y (s) 1 TF  G ( s )   is given by the following equations (Figure 7) F ( s ) ms 2  f sk c. System control block diagram Figure 8: System description for deterministic analysis Figure 7: Reliability approach to number of mooring Using the extreme-value distribution of the annual maximum values as the distribution of natural The elements immersed weight, WI is defined BY: condition parameters, the annual reliability is given as: R (T) = 1 - Pf (T) WI = FB −W The total reliability for years of service life is approximated by the following equation: WI is positive, the element is positively buoyant (polypropylene subsurface floats), and if it is negative, RN (T) = (1 – Pf (T)) N the element is negatively buoyant (wire rope and 10. MOORING FORCE ANALYSIS FROM FIRST shackles) (Randall, 1997). PRINCIPLE The drag Q in each direction acting on each mooring The system analysis is best model from deterministic element is calculated using: approach and concludes with probabilistic and stochastic approach. First principle system consider for the design QJ = ½ ΡW CDt AJUUJ is shown in Figure 8. The governing equation for oscillation of the floating structure is defined as follows: Where Qj is the drag in [N] on element ‘i’ in water of density rw in the direction ‘j’ (x, y, or z), Uj is the velocity component at the present depth of the F= mooring element which has a drag coefficient CDi appropriate for the shape of the element, with surface F = Fenv(t)+Fmoor area Aj perpendicular to the direction j. At the depth of the element, the drag in all three directions [j=1(x), 2(y) where : displacement vector of horizontal plane and 3(z)] is estimated, including the vertical component, response of the floating structure; : inertia matrix of which in most flows is likely to be very small and the floating structure; : added mass matrix at the negligible. Figure 9 shows system motion analysis. infinite frequency; : viscous damping coefficient vector; : Memory influence function; : Mooring Once the drag for each mooring element and each interpolated segment of mooring wire and chain have reaction force vector; Fenv : Environmental loading load been calculated, then the tension and the vertical angles force, Fmoor: mooring force. necessary to hold that element in place (in the current) can use the equation below to estimate the three [x,y,z] component of each element: Qxi Pf (T )   dxi drk a. Offshore aquaculture System b. System behavior (m s 2  fs  k ) Y ( s )  F ( s ) Figure 9: System motion analysis Y (s) 1 TF  G ( s )   F ( s ) ms 2  f sk 9
  • 10. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea Drag coefficients are a function of Reynolds number, Re, as defined as: Re =UD/ν Where U is the velocity of the flow, D is the characteristic buoy dimension, and ν is the fluid Figure 9: Cable Subjected to concentrated Load kinematic viscosity. By summing the forces at the attachment point, Where, component of the tension is given by Ray,Rby,Rcy,Rdy,Rey = Force acting at point A,B,C,D,E hb,hc,hd = Cable sag at point B,C,D Th = Fd L1,L2,L3,L4,L5 = Horizontal cable length. Tv = Fb −W Since, there are no horizontal loads, horizontal reactions, A and B should be the same. Taking moment about E, Where TH and TV are the horizontal and vertical Ray x (L1+L2+L3+L4) – Rby x (L2+L3+L4) – Rcy x (L3+L4) tensions in the submerged element; the forces, FD and – Rdy x (L4) = 0 FB are the drag and buoyant forces respectively, and W is the weight of the buoy. The resultant tension is Now horizontal reaction H may be evaluated taking moment about point C of all forces left of C. Total tension on the mooring lines is the other important aspects that THV  to TH  considered. 2 2 have be TV Ray X ( L1  L2 )  Hxhc  Rby XL2  0 Concentrated loads are spread cross the length of the cable and do not be equal. As they are flexible they do Ray .( L1  L2 )  Rby .L2 not resist shear force and bending moment. It is subjected H to axial tension only and it is always acting tangential to hc the cable at any point along the length. If the weight of the cable is negligible as compared with the externally To determine the tension in the cable in the segment AB, applied loads then its self weight is neglected in the consider the equilibrium of joint A analysis. In the present analysis self weight is not considered (Figure 10).  Fx  0  T ab cos  ab  H H / L1 Tab  2 L1  hb 2 Considering equilibrium of joint B, C and D, one could calculate tension in different segments of the cable. The Total Length of the cable S is given then the required Figure 10: Cable analysis equation: Consider a cable ABCDE as loaded in Figure 9 Let assume that the cable lengths, L1, L2, L3, L4 and sag at B, C, D (hb, hc, hd). The seven reaction components at each point, cable tensions in each of the four segments and three sag values are to be determined. From the Alternatively, application of catenary curve geometry, one could write two force equilibrium describes the shape the displacement cable takes when equations ( ) at each of the point A, subjected to a uniform force such as gravity. The B, C, D, and E. equation obtained by Leibniz and Bernoulli in 1691 in response to a challenge by Bernoulli and Jacob involve examining a very small part of a cable and all forces acting on it (Figure 11). © 2012: The Royal Institution of Naval Architects
  • 11. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea Cable sag (h) is value of cable form equation for point I/2, where l is the straight line distance between the position transducer and the application 1 h  y(1 / 2)  a(cosh( )  1) 2a The cable length is the length of the catenary curve from point -I/2 to point. Figure 11: Application of Catenary Curve (Forces Acting at Section 1-2) x S  S ( x)1 // 2  a sinh( )1 / 2 1 2 The sag (h) of the cable gets under the action of a 1/ 2 gravitational force. The two points on the cable: points 1 and 2 are further examined. The distance between point 1 1  2a sinh( ) and 2 are considered so small, that cable segment 1-2 is 10. ENVIRONMENTAL LOADING AND STATION 2a linear. Dx and d will be the projections of section 1-2 KEEPING length to X and Y axes respectively. Mooring loads can be computed by means of A tightening force is acting at every point of static or dynamics analysis. Static analysis is appropriate cable. It is directed at a tangent to cable curve and when dynamic motions are not expected, dynamic depends only on the coordinates of cable point. The analysis. Many successful mooring designs have been tightening force at point 1 be N and that at point 2 designed without a dynamic analysis. Dynamic load IS be N+dN, where dN is a small addition due to difference likely when mooring is exposed to ocean wave attack, of coordinates. P is the weight of cable section 1-2. large winds, rapids wind shift, large currents and current- Weight is directed downwards, parallel to Y axis. induced eddies or macro vortices. Let α be the angle between the X axis and cable section 1-2. For cable section 1-2 to be at rest and equilibrium Environmental loading additional loads on with the rest of cable, forces acting on this section need moored floating structures are considered. Static loads to balance each other. The sum of these forces needs to due to wind and current are separated into longitudinal equal to zero. load, lateral load, and yaw moment. Flow mechanisms Projections of sum of all forces acting at section 1-2 to X which influence these loads include friction drag, form and Y axes, give us the value for cable weight P. drag, circulation forces, and proximity effects. For the current system, wind induced and current induced will have moiré effect on the system. Fyc = ½ ρw Vc2 L T Cyc Sin (θc) Where: NX and NY are projections of tighting Where: Fyc = lateral current load, ρw = mass density of force N to X an Y axes correspondingly. The ratio of water,Vc = current velocity, L = structure length, T = tightening force projections (N) represents the slope ratio draft, Cyc = lateral current-force drag coefficient, θc = of the force N. At the same time, cable weight P is cable current angle weight per unit length (q) multiplied by differential of arc (dS). Lateral current load is determined using the following P  qds equation: The first derivative of projecting of tightening force to Y axis is the differential of arc. dN Y P ds dy  q  q 1  ( )2 Where: = lateral current load, in pounds, =mass dX dx dx dx density of water ,Vc= current velocity, in feet per second, Ac= projected area exposed to current, = lateral x  c1 y  a cosh( )  c2 current-force drag coefficient, c=current angle a C1 and C2 are coefficients that are defined by point of The lateral current-force drag coefficient is given by: origin in concerned system. We assume this point to be the lowest point of cable, then C1 = 0 and C2 = 1. 11
  • 12. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea = lateral current-force drag coefficient, = ratio of eccentricity of lateral current load = limiting value of lateral current-force drag measured along the longitudinal axis of the floating coefficient for large values of , = Limiting structure from amidships to waterline length = eccentricity of , =waterline length, in feet value of lateral current-force drag coefficient for = 1, e = 2.718, k = coefficient, T = draft, in feet For station keeping each mooring element has a time static vector force balance (in the x, y, and z Longitudinal current load is determined from directions), and that between time dependent solutions the mooring has time to adjust. The forces acting in the vertical direction are: (1) buoyancy (mass [kg]´g [acceleration due to gravity]) positive upwards (i.e. floatation), negative downwards (i.e. an anchor), (2) = Total longitudinal current load, = tension from above Newton], (3) tension from below, Longitudinal current load due to form drag = and (4) drag from any vertical current. Longitudinal current load due to skin friction drag, Form drag is given by the following equation: Figure 11: Cable analysis Where: =longitudinal current load due to form drag, =mass density of water = 2 slugs per cubic foot for sea water, Vc= Average current velocity, in feet per second, B=Beam, in feet, T=Draft, in feet, =longitudinal current form-drag coefficient = 0.1 =current angle a. System to system interaction Position Before Loading Skin friction drag is given by the following equation: Direction W ind Buoy wc Dir ec Current tio n Equilibrium Position X (After Loading) X' Where, = longitudinal current load due to skin C.G. Before Loading friction, = mass density of water = 2 slugs per cubic Y' MxyT FyT Y X foot for sea water, Vc= Average current velocity, in feet Equiblirium C.G. Y (After Loading) per second, S=wetted surface area, in square feet, =longitudinal skin-friction coefficient Mooring Line = Reynolds number = VcLWL cos = kinematic viscosity of water (1.4 x 10-5 square feet FxT = Total Force Along X-Axis FyT = Total Force Along Y-Axis MxyT = Total Yaw Moment about Center of Gravity (C.G.) per second), = current angle X = Surge Displacement Y = Sway Displacement = Yaw Rotation Current yaw moment is from: b. Whole system Figure 12: Multibody system = current yaw moment, in foot-pounds In each horizontal direction, the balances of =lateral current load, in pounds forces are: (1) angled tension from above, (2) angled tension from below, and (3) drag from the horizontal © 2012: The Royal Institution of Naval Architects
  • 13. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea velocity. Buoyancy is determined by the mass and size cross sectional area and drag coefficient of the displacement of the device and is assumed to be a components. Drag force increase due to the increasing of constant (no compression effects and a constant sea current speed. water density). Other challenges in this design are system multibody analysis in respect to analysis and keeping the From Graph 17, it is important to note that good whole system together and system to system interaction current historical data for prediction of current direction (Figure 11). is useful for deployment of the system and mitigate possible drag; the maximum drag force for ultimate state 11. PRELIMINARY RESULT AND DISCUSSION limit is for current 0-10 degree, while accident limit state design is expected to target current direction of about 90 Figure shows that there is potential for very degree. large drag force on the seaweed compare to mooring components. The drag is minimal at current speed between 1-1,5, however at current speed2-3 m/s, there much more drag, the drag at speed above 3 is intolerable for the mooring components and the seaweed. Figure 14: Drag Components Vs Current Direction at 1m/s Figure 13: Drag Force Vs Current Speed The growth rate represent dynamic situation for A total drag force estimation equally revealed the offshore seaweed plantation. Drag force as direct that there is potential spike for drag force at current relation with growth of the seaweed, and maximum drag speed above 2m/s force that can leads to removal of the seaweed at full growth is 130 N. Figure 17: Drag Force with 5% Seaweed Growth Figure 15: Total Drag Force Vs Current Speed Figure 18 -20 shows some of the result obtained from model test. Figure 18 depict current speed and All the components on the floating structure acceleration based on Morison model. The test contribute to the amount of drag force. This graph shows acceleration is maintained at less than 0.05 the comparison of each component that will contribute to the total force experience by the structure. Seaweed as 0.8 1.8 the main contributor of the drag force followed by planting line, frame rope, intermediate buoy and corner 0.6 1.6 buoy. The main factors which contribute to this are the 1.4 0.4 1.2 0.2 13 1 m/s2 0 m/s 0 500 1000 1500 2000 2500 3000 3500 0.8 -0.2 0.6
  • 14. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea very large floating structure is challenges, with requirement that meet the operating conditions, strength and serviceability requirements, safety requirements, durability, visually pleasing to the environment and cost- effective. An appropriate design service life is prescribed depending on the importance of the structure and the return period of natural loads. Naval architecture of very large floating structure will grow for sustainable exploration of ocean resources. The novel design presented in this paper for the case f floating structure for offshore aquaculture structure, describe some of the generic challenges. Integrated approach that hybrid of intuitive deterministic, risk and reliability approach, Figure 18 shows strain condition at varied velocity,it simulation, experimental as well stochastic methods is a observed for load balanced load cell of 50N, the system best approach for reliability assurance of the structure. get overloaded at 0.9. BIBLIOGRAPHY Strain Vs Current Velocity 80 Chakrabarti, S. (1987). Hydrodynamics of 70 Offshore Structures. Plainfield, Illinois: WIT Press. 60 Chakrabarti, S. (1998). Physical Model Testing 50 of Floating Offshore Structures. Dynamic Positioning Strain (N) 40 Conference. 30 Headland, J. (1995). Offshore Moorings. In G. 20 P. Tsinker, Marine Structures Engineering (pp. 311-365). 10 Chapman & Hall, International Thomson Publishing. 0 Che, Xiling (1993) -Techniques for hydroelastic 0 0.2 0.4 0.6 0.8 1 1.2 1.4 Current Velocity (m/s) analysis of very large floating structures, (PhD thesis), University of Hawaii, 1993. Fig19 a-d shows drag and force relations. Ocean current Fujikubo,M., Nishimoto,M., and Tanabe, J. drag and Strain, system overloaded loaded current speed (2005) “Collapse analysis of very large floating structure of 1. Drag and drag force, drag force tend to increase at in waves using idealized structural unit method,” higher current speed Proceedings of the 18th Ocean Engineering Symposium, The Society of Naval Architects of Japan, CD-ROM, Tokyo, Japan. Kashiwagi, M. (2000a) “Research on hydroelastic responses of VLFS: Recent progress and future work,” International Journal of Offshore and Polar Engineering, 10, pp. 81–90. ISSC2006. (2006). ISSC Commitee VI.2 "Very large Floating Structures". 16th International Ship & Offshore Structures Congress 2, (pp. 391-442). Southampton, UK. Inoue, K. (2003) “Stress analysis of detailed structures of Mega-Float in irregular waves using entire and local structural models,” Proceedings of the 4th International Workshop on Very Large Floating Structures, Tokyo, Japan,219–228. K.C.Low (2006). Public Weather Services Workshop on Warning of Real-Time Hazards by Using Nowcasting Technology. Application of Nowcasting Figure 17: Drag Force with 5% Seaweed Growth Techniques Towards Strengthening National Warning Capabilities on Hydrometeorological and Landslides CONCLUSION Hazards . Ohmatsu, S. (2005) “Overview: Research on wave loading and responses of VLFS,”Marine The presented the deterministic approach to Structures, 18, pp. 149–168. structural design of very large floating structure for Newman, J.N. (2005) “Efficient hydrodynamic offshore seaweed farming. Towing tank test analysis of very large floating structures,” Marine environmental loading coefficient will be used to check Structures, 18, pp. 169–180. the model from the mathematical model. The design of © 2012: The Royal Institution of Naval Architects
  • 15. ICSOT: Developments In Fixed & Floating Offshore Structures, 23 – 24 May 2012, Busan, Korea Recommended Procedures and Guidelines. (2005). International Towing Tank Conference (ITTC). Testing and Exploration Methods Loads and Responses, Seakeeping Experiment 7.5-0207-02.1. S. Butterfield, W. M. (2005). Engineering Challenges for Floating Offshore Wind Turbines. National Renewable Energy Laboratory. NREL. Copenhagen, Denmark. Sade, A. (2006). "Seaweed Industri in Sabah, East Malaysia". In A. T. Phang Siew-Moi, Advances In Seaweed Cultivation And Utilization In Asia (pp. 41-52). Kota Kinabalu, Sabah: University of Malaya Maritime Research Centre. Suzuki and Yoshida K (1996).. Design flow and strategy for safety of VLFS, Proceeding of Int Workshop on Very Large Floating Structures, VLSF’96, Hayama, Japan, 21-27, 1996. Salama MM, Storhaug T, Spencer B. Recent developments of composites in the oil/gas industry. SAMPE J 2002;38:30–8. Shaw J, Walsh T, Lundberg C, Reynolds H. Field experience in the application of spoolable carbon fiber pipe. In: Proceedings of3rd international conference on composite materials for offshore operations; 2000. 15