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An Overview of Historical Trends Relating to
Suspect Counterfeit, Non-Conforming and
High Risk Electronic Components
Mark Snider
President, ERAI, Inc.
DMSMS
December 4, 2013

www.erai.com

© 2013 ERAI Inc.

1/28/2014
Introduction to ERAI, Inc.
2









Founded in 1995, ERAI is an information services
organization that monitors, investigates and
reports issues affecting the global electronics
supply chain.
ERAI provides tools to mitigate risks on
substandard parts, counterfeit parts, vendors
and even customers.
Subscribers
include
OEMs, CMs, Distributors, OCMs, government
agencies and industry associations.
Actively involved in a number of committees
and task forces addressing the counterfeit
issue.

© 2013 ERAI Inc.
Today’s Objectives
3

Analyze the number of counterfeit incidents vs. the number of reporting entities
and measure reporting trends.
Evaluate the amount of data collected when sharing data is mandated vs.
voluntary.
Assess if counterfeit encounters are or are not on the decline.
Identify the most frequently counterfeit product type.
Confirm who is most likely to report and when.
Compare counterfeit activity against supply chain activity.
Determine if there has been a change in procurement practices by analyzing
changes in the number of counterfeit/nonconforming part escapes against
product obsolescence.
Reveal
at what level of inspection most nonconforming and suspect
counterfeit parts are identified.
© 2013 ERAI Inc.
BIS Study – June 2007
In June 2007 The US Department
of the Navy, (NAVAIR), asked
the Bureau of Industry and
Security’s Office of Technology
and Evaluation to conduct a
defense
industrial
base
assessment
of
counterfeit
electronics.
NAVAIR suspected an increasing
number of counterfeit/defective
parts were infiltrating the DoD
supply chain and sought to
verify
and
quantify
their
suspicions.
© 2013 ERAI Inc.
NAVAIR was correct
- Industry leaders ring alarm bells
5

January 2002 - ERAI began collecting and publishing counterfeit and
nonconforming part data.
January 2004 - ERAI traveled to China to see first hand the recycling
and refurbishing activities that were fueling the supply of counterfeit
parts.
Late 2004 - US Chamber of Commerce launched the CACP (Coalition
Against Counterfeit and Piracy).

June 2006 - SIA Launched the Anti-Counterfeiting Task Force
October 2006 - IDEA-STD-1010-A Acceptability of
Components Distributed in the Open Market) published.

Electronic

Industry leaders were assembling at conferences & symposiums
looking for information and guidance.

Discussions underway within SAE to create a standard to supplement
ISO and AS9100/AS9120 that would specifically address counterfeit
avoidance.
© 2013 ERAI Inc.
Counterfeit Incidents Steadily Rise
- As of June 1, 2007, ERAI had reported 1,554 incidents
6
BIS Data Source & Survey Period
7

Survey Period
-

2005-2008

Data Source
-

387 companies representing 5 segments of the supply chain
1.
2.
3.
4.
5.

83 OCMS
98 distributors and brokers (45 authorized | 53 unauthorized)
32 circuit board assemblers
121 prime contractors and subcontractors
53 Department of Defense (DoD) agencies

© 2013 ERAI Inc.
What We Discover When Information Sharing Is Not Optional

39% encountered counterfeit electronics during the four year period.
8

50% of OCMs
encountered
counterfeit parts

26% of DOD
agencies
encountered
counterfeit parts

26% of prime
contractors and
subcontractors
encountered
counterfeit parts

55% of distributors
encountered
counterfeit parts

34% of circuit board
assemblers
encountered
counterfeit parts

Data was collected under authority delegated to the U.S. Department
of Commerce under Section 705 of the Defense Production Act of
1950, as amended (50 U.S.C. App. Sec. 2155) and Executive Order
12656.
© 2013 ERAI Inc.
29,910 Counterfeit Encounters Reported
- BIS Study 2005-2008 | 90% from OCMs
9

10000

OCM = 26,794

9000

613

Counterfeit Part Encounters

8000

750

938

Distributors = 2,755
CB Assemblers = 154

7000

Prime Contractors = 207

6000
DOD = ?

5000
8644

4000

7295

454

7486

2006

2007

3000
2000

3369

1000
0
2005
OCMs
© 2013 ERAI Inc.

Distributors (AD & ID)

26% (14 out of 53) of the
DoD agencies surveyed
encountered
counterfeits. The
incidents were not
tracked. The number of
incidents is unknown.

2008

Circuit Board Assemblers

Prime Contractors

DOD
2,5555 Counterfeit Encounters
- ERAI & GIDEP 2005-2008
10

1/28/2014
Data Source Reporting Comparison
- 2005-2008
11

GIDEP

BIS

BIS Study Period

BIS Study Period

OCM = 3
Distributors = 3
CB Assemblers = 0
Primes & Subs = 10
(DoD) agencies = 1

OCM = 42 out of 83
Distributors = 54 out of 98
CB Assemblers = 11 out of 32
Primes & Subs = 31out of 121
(DoD) agencies = ?

While it is likely organizations surveyed by BIS were also
Members of GIDEP, unless required to reveal counterfeit
encounters, the data was not willingly shared.
© 2013 ERAI Inc.
Data Source Reporting Comparison
- 2009-2013
12

GIDEP 2005-2008

GIDEP 2009-2013

BIS Study Period

Post BIS Study Period

OCM = 3
Distributors = 3
CB Assemblers = 0
Primes & Subs = 10
(DoD) agencies = 1
Other = 1
58 Counterfeit Encounters
18 Unique Reporting Sources

OCM = 5
Distributors = 27
CB Assemblers = 11
Primes & Subs = 32
(DoD) agencies = 5
Other = 1
460 Counterfeit Encounters
81 Unique Reporting Sources

© 2013 ERAI Inc.
Data Source Reporting Trend
- 2009-2013
13
Data Source Reporting 10-year Trend
- GIDEP 2003-2013
14
Reported Parts 10-year Linear Trend
ERAI 2003-2013
15
Who is Most Likely to Share?
16
Why More Data can be Found Within ERAI
17








ERAI’s membership is open to all sectors of the supply chain, without
geographic restrictions, and is not limited to defense and
aerospace.
ERAI’s reporting mechanism does not require the reporting entity to
publicly identify its supplier.
As awareness increases, suppliers deeper within the supply chain
are catching counterfeit and nonconforming parts keeping them
out of the hands of top tier Independents that sell directly to
government contractors.
Because
of
concerns
over
brand
damage,
legal
repercussions, unwanted media attention, etc., DoD primes and
sub-primes will likely attempt to flow the responsibility of reporting to
their supplier which may result in fewer GIDEP alerts.

Forthcoming US Government regulations will require DoD and its contractors to report
“counterfeit electronic parts or suspect counterfeit electronic parts” via GIDEP. The
impact these regulations will have on the amount of data captured cannot be predicted.
© 2013 ERAI Inc.
Reporting Should not Damage a Company’s
Reputation
18

The defense and aerospace industry has
recognized the reporting of counterfeit
part incidents as a key practice to
addressing the counterfeiting threat.
The stigma of being known as a source or
receiver of counterfeit or substandard
parts has been one of the reasons behind
the failure to report such activities.
© 2013 ERAI Inc.
19

Trends cannot be accurately measured without
industry-wide cooperation and participation.

Data sharing is vital to the effectiveness of
ERAI & GIDEP.

1/28/2014

© 2013 ERAI Inc.
Does Counterfeit Activity Fluctuate along with
Market Demand?
20
Most Frequently Reported Part Types
21
Reported Part Types Trend Over Time
22
Obsolescence Trend
23
Obsolescence Trend
24
Obsolescence Incidence
25

1/28/2014
How are Most Counterfeits Identified?
- Are Counterfeits Slipping through the Cracks?
26

It
is
widely
stated
that
counterfeiters are evolving their
processes;
however,
the
incidents being reported to ERAI
and GIDEP are detected using
widely
accepted
screening
processes like those called out in
AS5553-A,
AS6081,
CCAP101, IDEA-STD-1010-B, etc.
Are more sophisticated counterfeit parts slipping through the cracks?

© 2013 ERAI Inc.
27

© 2013 ERAI Inc.
Counterfeit Detection Methods
28

Revisions to the ERAI
Nonconforming Parts
Database will provide:
• Standardized language
to be used throughout
the entire supply chain.
• Measurable data set.
• Searchability by
nonconformance type.
• Photo library by
nonconformance type.
• Downloadable
Screening Check list.

© 2013 ERAI Inc.
Data Trends Conclusions
29










Counterfeit incidents appear to have a correlation to
market fluctuations.
A decline in the number of active parts being reported
suggests organizations are limiting procurements from
the open market to allocation or obsolescence.
Counterfeit trends are relatively consistent over time.
Data trends can help us with assumptions not
conclusions.
Despite being encouraged to voluntarily report, data is
not being widely shared.

© 2013 ERAI Inc.
THANK YOU
Send questions and requests for information to:
mark@erai.com

Join- ERAI: Counterfeit Part
Avoidance, Detection, Disposition and Reporting
Follow ERAI on Twitter (@ERAI_Inc)

Like ERAI on Facebook
Follow ERAI on Slideshare

© 2013 ERAI Inc.

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An overview of historical trends related to suspect counterfeit and nonconforming or high risk electronic components in the global supply chain

  • 1. An Overview of Historical Trends Relating to Suspect Counterfeit, Non-Conforming and High Risk Electronic Components Mark Snider President, ERAI, Inc. DMSMS December 4, 2013 www.erai.com © 2013 ERAI Inc. 1/28/2014
  • 2. Introduction to ERAI, Inc. 2     Founded in 1995, ERAI is an information services organization that monitors, investigates and reports issues affecting the global electronics supply chain. ERAI provides tools to mitigate risks on substandard parts, counterfeit parts, vendors and even customers. Subscribers include OEMs, CMs, Distributors, OCMs, government agencies and industry associations. Actively involved in a number of committees and task forces addressing the counterfeit issue. © 2013 ERAI Inc.
  • 3. Today’s Objectives 3 Analyze the number of counterfeit incidents vs. the number of reporting entities and measure reporting trends. Evaluate the amount of data collected when sharing data is mandated vs. voluntary. Assess if counterfeit encounters are or are not on the decline. Identify the most frequently counterfeit product type. Confirm who is most likely to report and when. Compare counterfeit activity against supply chain activity. Determine if there has been a change in procurement practices by analyzing changes in the number of counterfeit/nonconforming part escapes against product obsolescence. Reveal at what level of inspection most nonconforming and suspect counterfeit parts are identified. © 2013 ERAI Inc.
  • 4. BIS Study – June 2007 In June 2007 The US Department of the Navy, (NAVAIR), asked the Bureau of Industry and Security’s Office of Technology and Evaluation to conduct a defense industrial base assessment of counterfeit electronics. NAVAIR suspected an increasing number of counterfeit/defective parts were infiltrating the DoD supply chain and sought to verify and quantify their suspicions. © 2013 ERAI Inc.
  • 5. NAVAIR was correct - Industry leaders ring alarm bells 5 January 2002 - ERAI began collecting and publishing counterfeit and nonconforming part data. January 2004 - ERAI traveled to China to see first hand the recycling and refurbishing activities that were fueling the supply of counterfeit parts. Late 2004 - US Chamber of Commerce launched the CACP (Coalition Against Counterfeit and Piracy). June 2006 - SIA Launched the Anti-Counterfeiting Task Force October 2006 - IDEA-STD-1010-A Acceptability of Components Distributed in the Open Market) published. Electronic Industry leaders were assembling at conferences & symposiums looking for information and guidance. Discussions underway within SAE to create a standard to supplement ISO and AS9100/AS9120 that would specifically address counterfeit avoidance. © 2013 ERAI Inc.
  • 6. Counterfeit Incidents Steadily Rise - As of June 1, 2007, ERAI had reported 1,554 incidents 6
  • 7. BIS Data Source & Survey Period 7 Survey Period - 2005-2008 Data Source - 387 companies representing 5 segments of the supply chain 1. 2. 3. 4. 5. 83 OCMS 98 distributors and brokers (45 authorized | 53 unauthorized) 32 circuit board assemblers 121 prime contractors and subcontractors 53 Department of Defense (DoD) agencies © 2013 ERAI Inc.
  • 8. What We Discover When Information Sharing Is Not Optional 39% encountered counterfeit electronics during the four year period. 8 50% of OCMs encountered counterfeit parts 26% of DOD agencies encountered counterfeit parts 26% of prime contractors and subcontractors encountered counterfeit parts 55% of distributors encountered counterfeit parts 34% of circuit board assemblers encountered counterfeit parts Data was collected under authority delegated to the U.S. Department of Commerce under Section 705 of the Defense Production Act of 1950, as amended (50 U.S.C. App. Sec. 2155) and Executive Order 12656. © 2013 ERAI Inc.
  • 9. 29,910 Counterfeit Encounters Reported - BIS Study 2005-2008 | 90% from OCMs 9 10000 OCM = 26,794 9000 613 Counterfeit Part Encounters 8000 750 938 Distributors = 2,755 CB Assemblers = 154 7000 Prime Contractors = 207 6000 DOD = ? 5000 8644 4000 7295 454 7486 2006 2007 3000 2000 3369 1000 0 2005 OCMs © 2013 ERAI Inc. Distributors (AD & ID) 26% (14 out of 53) of the DoD agencies surveyed encountered counterfeits. The incidents were not tracked. The number of incidents is unknown. 2008 Circuit Board Assemblers Prime Contractors DOD
  • 10. 2,5555 Counterfeit Encounters - ERAI & GIDEP 2005-2008 10 1/28/2014
  • 11. Data Source Reporting Comparison - 2005-2008 11 GIDEP BIS BIS Study Period BIS Study Period OCM = 3 Distributors = 3 CB Assemblers = 0 Primes & Subs = 10 (DoD) agencies = 1 OCM = 42 out of 83 Distributors = 54 out of 98 CB Assemblers = 11 out of 32 Primes & Subs = 31out of 121 (DoD) agencies = ? While it is likely organizations surveyed by BIS were also Members of GIDEP, unless required to reveal counterfeit encounters, the data was not willingly shared. © 2013 ERAI Inc.
  • 12. Data Source Reporting Comparison - 2009-2013 12 GIDEP 2005-2008 GIDEP 2009-2013 BIS Study Period Post BIS Study Period OCM = 3 Distributors = 3 CB Assemblers = 0 Primes & Subs = 10 (DoD) agencies = 1 Other = 1 58 Counterfeit Encounters 18 Unique Reporting Sources OCM = 5 Distributors = 27 CB Assemblers = 11 Primes & Subs = 32 (DoD) agencies = 5 Other = 1 460 Counterfeit Encounters 81 Unique Reporting Sources © 2013 ERAI Inc.
  • 13. Data Source Reporting Trend - 2009-2013 13
  • 14. Data Source Reporting 10-year Trend - GIDEP 2003-2013 14
  • 15. Reported Parts 10-year Linear Trend ERAI 2003-2013 15
  • 16. Who is Most Likely to Share? 16
  • 17. Why More Data can be Found Within ERAI 17     ERAI’s membership is open to all sectors of the supply chain, without geographic restrictions, and is not limited to defense and aerospace. ERAI’s reporting mechanism does not require the reporting entity to publicly identify its supplier. As awareness increases, suppliers deeper within the supply chain are catching counterfeit and nonconforming parts keeping them out of the hands of top tier Independents that sell directly to government contractors. Because of concerns over brand damage, legal repercussions, unwanted media attention, etc., DoD primes and sub-primes will likely attempt to flow the responsibility of reporting to their supplier which may result in fewer GIDEP alerts. Forthcoming US Government regulations will require DoD and its contractors to report “counterfeit electronic parts or suspect counterfeit electronic parts” via GIDEP. The impact these regulations will have on the amount of data captured cannot be predicted. © 2013 ERAI Inc.
  • 18. Reporting Should not Damage a Company’s Reputation 18 The defense and aerospace industry has recognized the reporting of counterfeit part incidents as a key practice to addressing the counterfeiting threat. The stigma of being known as a source or receiver of counterfeit or substandard parts has been one of the reasons behind the failure to report such activities. © 2013 ERAI Inc.
  • 19. 19 Trends cannot be accurately measured without industry-wide cooperation and participation. Data sharing is vital to the effectiveness of ERAI & GIDEP. 1/28/2014 © 2013 ERAI Inc.
  • 20. Does Counterfeit Activity Fluctuate along with Market Demand? 20
  • 21. Most Frequently Reported Part Types 21
  • 22. Reported Part Types Trend Over Time 22
  • 26. How are Most Counterfeits Identified? - Are Counterfeits Slipping through the Cracks? 26 It is widely stated that counterfeiters are evolving their processes; however, the incidents being reported to ERAI and GIDEP are detected using widely accepted screening processes like those called out in AS5553-A, AS6081, CCAP101, IDEA-STD-1010-B, etc. Are more sophisticated counterfeit parts slipping through the cracks? © 2013 ERAI Inc.
  • 28. Counterfeit Detection Methods 28 Revisions to the ERAI Nonconforming Parts Database will provide: • Standardized language to be used throughout the entire supply chain. • Measurable data set. • Searchability by nonconformance type. • Photo library by nonconformance type. • Downloadable Screening Check list. © 2013 ERAI Inc.
  • 29. Data Trends Conclusions 29      Counterfeit incidents appear to have a correlation to market fluctuations. A decline in the number of active parts being reported suggests organizations are limiting procurements from the open market to allocation or obsolescence. Counterfeit trends are relatively consistent over time. Data trends can help us with assumptions not conclusions. Despite being encouraged to voluntarily report, data is not being widely shared. © 2013 ERAI Inc.
  • 30. THANK YOU Send questions and requests for information to: mark@erai.com Join- ERAI: Counterfeit Part Avoidance, Detection, Disposition and Reporting Follow ERAI on Twitter (@ERAI_Inc) Like ERAI on Facebook Follow ERAI on Slideshare © 2013 ERAI Inc.

Notas do Editor

  1. I want to begin today’s presentation by going back and looking at the study that was responsible for alerting much of the supply chain to the rapid rise in counterfeit activity. In June 2007 The US Department of the Navy, (NAVAIR) asked the Bureau of Industry and Security’s Office of Technology and Evaluation to conduct a defense industrial base assessment of counterfeit electronics. NAVAIR suspected an increasing number of counterfeit/defective parts were infiltrating the DoD supply chain and sought to verify and quantify their suspicions.
  2. NAVAIR was correct in their assumption. While the findings of this study would not be published until 2010, numerous industry leaders had already been sounding alarm bells. In January 2002 ERAI began collecting and publishing counterfeit and nonconforming part dataIn January 2004 we went to China to see first hand the recycling and refurbishing activities that were fueling the supply of counterfeit parts. Later in 2004 the US Chamber of Commerce launched the Coalition Against Counterfeit and Piracy (CACP)In June 2006 SIA Launched the Anti-Counterfeiting Task ForceIn October 2006 the IDEA-STD-1010-A Acceptability of Electronic Components Distributed in the Open Market was released. The first and only standard that specifically addresses counterfeit identification. Industry leaders were convening at conferences such as ERAI’s Executive Conference, CTI’s Counterfeit Detection & Prevention SymposiumAnd discussions were already underway within SAE to create a Standard that would supplement ISO9000 and AS9120 that would specifically address counterfeit avoidance.
  3. By the time the BIS study was initiated ERAI had already documented a counterfeit activity was increasing at a rate of ____% per month.
  4. Semiconductor sales will see a slight up-tick in 2013. Based on ERAI’s current reported part data collected and projections we expect the number of reported incidents in 2013 to exceed 2012 but to come in slightly lower than 2011.