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- 1. KMT. Creating Value Through Precision Waterjet Power Sources for the Industrial User KMT Waterjet Systems KMT Waterjet Systems Auf der Laukert 11 61231 Bad Nauheim • Germany
- 2. KMT. Creating Value Through Precision Table of Content 1. The Company 2. Waterjet Technology 3. Our Products • HP Pumps • HP Accessories • UHP Pumps • UHP Accessories • Abrasive Management Systems 4. Cutting at 6,200 bar 5. Service KMT Waterjet Systems Auf der Laukert 11 61231 Bad Nauheim • Germany
- 3. Company Technology Products 6,200 bar Service About us • Swedish company “KMT’s strategy is to focus on • Manufacturing in USA, Germany making the strongest and most and China. reliable high pressure waterjet • Local support and offices equipment and supporting it around the world.” • Installations in every country Kevin McManus President KMT Waterjet Systems • Growing in waterjet for 50 years 3 of 34 KMT Waterjet Systems 05/2011
- 4. Company Technology Products 6,200 bar Service Key Facts • Waterjet is our central business • 300 people, global teamwork • Design, test, manufacture, support • 7000 pumps installed • Building 800 pumps per year • Highest pressures, highest flow rates • 100% safety record 4 of 34 KMT Waterjet Systems 05/2011
- 5. Company Technology Products 6,200 bar Service Locations 5 of 34 KMT Waterjet Systems 05/2011
- 6. Company Technology Products 6,200 bar Service How waterjet works • 3 phase motor • Hydraulic valves • Reciprocating intensifier • Accumulator • On/Off Valve 6 of 34 KMT Waterjet Systems 05/2011
- 7. Company Technology Products 6,200 bar Service Design Safety Performance Reliability Flexibility • TUV • Fastest cutting • Longest lifetimes • Upgradeable • PED • Best materials • Safe failure mode • Scalable • ASME • Easy service • High fatigue • Supportable • CE • Fast assembly resistance • Stand alone • Safe handling • Multi language • Lowest running • Best software • Electrical costs • Leak before break 7 of 34 KMT Waterjet Systems 05/2011
- 8. Company Technology Products 6,200 bar Service High Pressure Pumps – BASELINE BL-I 10 • OEM unit for pure water • Booster and Recirculation not required • 3500 bar • CE Conformity • Accumulator is option • Electric shift • Oil water heat exchanger incl. • Integrated dump valve • Single pressure compensator 8 of 34 KMT Waterjet Systems 05/2011
- 9. Company Technology Products 6,200 bar Service High Pressure Pumps – STREAMLINE SL-V 15 • Small unit for pure water • 3800 bar • Remote control • Pneumatically Shifted • 0.5 litre accumulator • Integrated dump valve 9 of 34 KMT Waterjet Systems 05/2011
- 10. Company Technology Products 6,200 bar Service High Pressure Pumps – BASELINE BL-I 30 and 50 • 30hp and 50hp units • 3800 bar • 1 litre accumulator • CE marked • Electric shift • Integrated dump valve, filter & booster • Starter/Control Panel optional 10 of 34 KMT Waterjet Systems 05/2011
- 11. Company Technology Products 6,200 bar Service High Pressure Pumps – JETLINE JL-I • 30hp and 50hp • Non CE Marked • Built in KMT Shanghai • HP components from USA • 3800 bar • Best selling pump in Asia and Africa • Siemens motor • Rexroth pump group 11 of 34 KMT Waterjet Systems 05/2011
- 12. Company Technology Products 6,200 bar Service High Pressure Pumps – STREAMLINE SL-V Classic • Value and performance • 3800 bar • 30 and 50 hp • Remote control • 1 litre accumulator • Easily maintained 12 of 34 KMT Waterjet Systems 05/2011
- 13. Company Technology Products 6,200 bar Service High Pressure Pumps – STREAMLINE SL-V Plus • Thoroughbred intensifier • 4100 bar • 30-200hp • Built for reliability and performance • CE, TUV, PED • Highest quality components • Stroke control possible • Easily maintained 13 of 34 KMT Waterjet Systems 05/2011
- 14. Company Technology Products 6,200 bar Service High Pressure Pumps – STREAMLINE SL-V 150 + 200 • Large volume pumps • For multiple tables and cutting heads • Remote control • Pneumatically shifted • 4 litre accumulator • Integrated dump valve 14 of 34 KMT Waterjet Systems 05/2011
- 15. Company Technology Products 6,200 bar Service Stroke Control • Balancing System for KMT Pumps • Different capacities of pump together • Adds resilience and security • Each pump can be easily isolated • Any combination of pumps running • Not suitable for multiple pressures • Gives superb smooth pressure signal • PLC Control of hydraulic proportional valves 15 of 34 KMT Waterjet Systems 05/2011
- 16. Company Technology Products 6,200 bar Service High Pressure Accessories – AQUALINE • Pure water simplicity • Light weight for fast cutting • Normally open and normally closed • Diamond and Sapphire orifices • KMT standard 24V valve • Low maintenance cost 16 of 34 KMT Waterjet Systems 05/2011
- 17. Company Technology Products 6,200 bar Service High Pressure Accessories – ACTIVE AUTOLINE II • Traditional design • Years of successful cutting • Universal fitment • Replaceable orifices • KMT standard 24V valve • Low maintenance cost 17 of 34 KMT Waterjet Systems 05/2011
- 18. Company Technology Products 6,200 bar Service High Pressure Accessories – ACTIVE IDE II • Natural Diamond • Laser cut • Perfectly aligned • 500 hours guarantee • Universal fitment • Industry favourite • KMT standard 24V valve 18 of 34 KMT Waterjet Systems 05/2011
- 19. Company Technology Products 6,200 bar Service Combinations of pumps and cutting heads (I/II) Orifice size (mm) Pump Capacity 0.10 0.12 0.15 0.17 0.20 0.23 0.25 0.30 0.33 0.35 0.40 0.45 0.50 0.55 0.65 3,800 bar BL-I 10* 0.8 l/min 2 1 1 0 0 0 0 0 0 0 0 0 0 0 0 BL-I 30 2.3 l/min 7 5 3 3 2 1 1 0 0 0 0 0 0 0 0 BL-I 50 3.8 l/min 12 8 5 4 3 2 2 1 1 1 0 0 0 0 0 JL-I 30 2.3 l/min 7 5 3 3 2 1 1 0 0 0 0 0 0 0 0 JL-I 50 3.8 l/min 11 8 5 4 3 2 2 1 1 1 0 0 0 0 0 SL-V 15* 1.2 l/min 3 2 1 1 1 0 0 0 0 0 0 0 0 0 0 Classic 30 2.3 l/min 7 5 3 3 2 1 1 0 0 0 0 0 0 0 0 Classic 50 3.8 l/min 12 8 5 4 3 2 2 1 1 1 0 0 0 0 0 *for pure water cutting only 19 of 34 KMT Waterjet Systems 05/2011
- 20. Company Technology Products 6,200 bar Service Combinations of pumps and cutting heads (II/II) Orifice size (mm) Pump Capacity 0.10 0.12 0.15 0.17 0.20 0.23 0.25 0.30 0.33 0.35 0.40 0.45 0.50 0.55 0.65 4,100 bar SL-V 30 2.1 l/min 5 4 3 2 1 1 1 0 0 0 0 0 0 0 0 SL-V 50 3.6 l/min 9 6 4 3 2 2 1 1 1 0 0 0 0 0 0 SL-V 100 7.2 l/min 19 13 9 6 5 4 3 2 2 1 1 0 0 0 0 SL-V 150 9.1 l/min 27 17 12 9 7 5 4 3 2 2 1 1 1 0 0 SL-V 200 13.6 l/min 40 26 18 13 10 8 6 4 4 3 2 2 1 1 1 6,200 bar PRO-I 60 2.8 l/min 7 4 3 2 1 1 1 0 0 0 0 0 0 0 0 PRO-I 125 5.8 l/min 15 10 6 4 4 3 2 1 1 1 0 0 0 0 0 20 of 34 KMT Waterjet Systems 05/2011
- 21. Company Technology Products 6,200 bar Service Ultra High Pressure Pumps – STREAMLINE PRO-I 60 • Pressure range 500 to 6,200 bar • Threadless cylinders • 1.6 litre accumulator • Colour touch screen • HP transducer • Proportional valve • Live view web connection • Stroke controllable 21 of 34 KMT Waterjet Systems 05/2011
- 22. Company Technology Products 6,200 bar Service Ultra High Pressure Pumps – STREAMLINE PRO-I 125 • All the advantages of 60hp and… • Twin topworks • Paired piston pumps • Independent proportional pressure • Internal stroke control • Intentionally out of phase • Double flow rate 22 of 34 KMT Waterjet Systems 05/2011
- 23. Company Technology Products 6,200 bar Service Ultra High Pressure Accessories – ACTIVE PRO Heads • Easy Installation • Applicable to all single and multiple axis Systems • Compact design for any application • Alignment free • Tool-free & quick connection • Weep hole indicator • Orifices interchangeable and fixed • Angled abrasive inlet 23 of 34 KMT Waterjet Systems 05/2011
- 24. Company Technology Products 6,200 bar Service Ultra High Pressure Accessories – PRO Fittings + Pipes • For pressures up to 6,200 bar • Durability • In stock for a quick delivery • Manufactured by KMT Waterjet 24 of 34 KMT Waterjet Systems 05/2011
- 25. Company Technology Products 6,200 bar Service Abrasive Management Systems – ABRALINE IV • Self filling for continuous use • Serves four cutting heads • Upscalable with abrasive tower • Warning buzzer and lamp • 240V single phase powered • PLC controlled 25 of 34 KMT Waterjet Systems 05/2011
- 26. Company Technology Products 6,200 bar Service Abrasive Management Systems – FEEDLINE V • Lightweight and slimline • Infinite control of abrasive flow • 0-10V or 2-20mA speed control • Shaped exit for smooth flow • Sealed and rugged construction 26 of 34 KMT Waterjet Systems 05/2011
- 27. Company Technology Products 6,200 bar Service Abrasive Management Systems – AMS IV • Perfectly matched components • Everything you need in one kit • Available with IDE, Autoline and Pro • Single, Double, Triple, Quattro heads • 15% saving on individual parts 27 of 34 KMT Waterjet Systems 05/2011
- 28. Company Technology Products 6,200 bar Service BOOSTERLINE • Approved by water authorities • 750 litres of storage • 240V powered pre-pump • Control link to Streamline pump • Relief valve for constant pressure • Small footprint 28 of 34 KMT Waterjet Systems 05/2011
- 29. Company Technology Products 6,200 bar Service Example PRO cutting 4,100 bar 6,200 bar Material = Mild Steel Thickness = 30mm SL-V 60 PRO-I 60 Power 60 hp 60 hp Pressure 4,100 bar 6,200 bar Cutting Heads 1 1 Abrasive Consumption 450 g/min 650 g/min Orifice Size 0.35 mm 0.25 mm Cutting time for one piece 26.25 min 16.37 min Cutting cost per piece 8.86 Eur 8.84 Eur 29 of 34 KMT Waterjet Systems 05/2011
- 30. Company Technology Products 6,200 bar Service Output Standard Pro 30 of 34 KMT Waterjet Systems 05/2011
- 31. Company Technology Products 6,200 bar Service Lifetimes Plus Pro Average Lifetime @ Average Lifetime @ Qty 3.500 4.137 4.137 5.400 6.000 6.200 HP CYLINDER BODY 2 8,000 4,000 8,000 3,500 2,600 2,000 PLUNGER, 7/8", CERAMIC 2 12,000 10,000 10,000 6,000 5,000 4,000 HP SEAL ASSEMBLY 2 800 500 700 400 200 150 HYDRAULIC SEAL "CARTRIDGE" 2 2,500 1,500 2,200 2,000 1,800 1,500 LINER HP‐CYLINDER 2 2,500 2,000 2,000 1,500 1,200 1,000 SEAL HEAD BODY 2 3,500 2,500 3,200 2,000 1,500 1,200 INLET POPPET 2 2,000 1,000 1,500 1,200 900 800 SEAT, SEAL HEAD 2 2,000 1,500 1,500 1,200 400 550 SEAT, SEAL HEAD, POPPET SL‐IV 2 2,000 1,500 1,500 1,200 400 550 HP SEAL, DUMP VALVE 1 2,000 1,500 1,500 1,000 400 350 31 of 34 KMT Waterjet Systems 05/2011
- 32. Company Technology Products 6,200 bar Service Detail Machine Labour & Admin Machine Labour & Admin 14/h 15/h 16/h 15/h Plus = 54/h PRO = 63/h Electric, Abrasive and Running & Maintenance Electric, Abrasive and Running & Maintenance Water of Pump and Head Water of Pump and Head 15/Hour 10/h 18/Hour 14/Hour 1000 pcs Takes 440 Hours 1000 pcs Takes 276 Hours Cost 23,775 Euro Cost 18,555 Euro 32 of 34 KMT Waterjet Systems 05/2011
- 33. Company Technology Products 6,200 bar Service Service • Local Support • 24 Hour Hotline • No contractors • High quality engineers • Multilanguage company • Training and re-education • Fast and accurate troubleshooting 33 of 34 KMT Waterjet Systems 05/2011
- 34. KMT. Creating Value Through Precision Contact: KMT GmbH Auf der Laukert 11 61231 Bad Nauheim • Germany Phone: +49-6032-997-0 Fax: +49-6032-997-270 E-Mail: info@kmt-waterjet.com Internet: www.kmt-waterjet.com KMT Waterjet Systems Auf der Laukert 11 61231 Bad Nauheim • Germany