46. Involves forming a core implementation team, identifying a project using a team charter, performing a Workplace Scan and display.
47. Create rules such as holding rules and responsibilities; locations, number and position of items; cleaning schedules and procedures; storage and retrieval systems; visuals controls to share information and highlight conditions.
48. Look at items in work area, red tag, keep what’s needed/eliminate what’s not, and reduce number of items to what’s required.
49. Develop awareness and skills, make 5S part of daily work, get commitment from top management to make time for 5S, 5S audits, and ongoing 5S communications.
50. Identify sources of containment; determine targets and assignments for cleanliness; make everything like “new”, check if replacement or repair is necessary; replace wires, hoses, tubes, etc.
51. 5S efforts often fail to be sustained because:
57. Proximity switches mounted on sides of a blank plate trip when the blank is properly positioned allowing the machine to start. If switches are not tripped, the machine won’t start.
59. A photoelectric switch is connected to a timer; if movement of the part doesn’t occur when it should at the right step in the process (for example, it is forgotten by the operator), the switch signals the machine to stop.
60. A major barrier to inventory reduction and batch size reduction is.