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Annual Report 2008
positioned to lead
in the solar economy
The amount of the sun’s energy striking
the earth in a 40-minute period is
equivalent to global energy consumption
for an entire year. Through photovoltaics
(PV), this energy can be converted
directly into electricity with virtually no
impact on the environment. Annual solar
PV energy production has grown at a
compound annual rate of 46% since 2001,
reaching 3.8 gigawatts in 2007.
The Solar Energy Opportunity




                          Solar energy is emerging as the front runner in
                          the race to establish renewable sources of energy.



                          Why Renewable Energy?1                                             Why Solar?
                                                                                             Increasing demand for clean,
                  800
                                                                Projected
                                                                                             renewable energy alternatives
                  700

                  600
                                                                                             Rising prices for conventional,
                                                                                             non-renewable energy sources
Quadrillion Btu




                  500
                                                                                   growing
                  400
                                                                                    energy   Proven, reliable technology
                  300
                                                                                   demand    with cost and logistical
                  200
                                                                                             advantages over other
                  100

                      0
                                                                                             renewable energy alternatives
                           80   85   90    95   00   05   10   15   20   25   30



                          Global energy consumption is expected                              Government initiatives and subsidies
                          to rise by 50% from 2005 to 2030.
                                                                                             Declining cost structure –
                                                                                             convergence with electricity
                                                                                             grid prices absent subsidies
                          1 See page 18.




                  2       The Solar Energy Opportunity
The sun’s energy doesn’t produce
                   carbon dioxide, won’t run out,
                   and it’s free.


                                                       Photovoltaics are 85 times as efficient as growing corn for ethanol. On a 91 m by 91 m
                                                       (1 hectare) plot of land, enough ethanol can be produced to drive a car 48,000 km per year;
                                                       by covering the same land with photo cells, a car could travel 4,020,000 km per year.

                                           48,000 km
                    91 square meters
                                                                                                                                        4,020,000 km



                                       0                       1,000,000                 2,000,000                  3,000,000                  4,000,000
                    91 square meters




                   Annual Global                                                     In recent years, the world has become increasingly concerned
                                                                                     about the sustainability, the environmental impact and the
                   Solar PV Production2                                              rising cost of conventional energy sources such as fossil fuels.
                                                                                     These concerns have spurred global demand for alternatives
            4000                                                                     that are renewable, environmentally friendly and have the
                                                                                     potential to be less expensive. Solar energy has emerged as



                             46%
            3500
                                                                                     one of the most viable options based on its reliability, minimal
            3000
                                                                                     impact on its surroundings and logistical advantages, as
            2500                                                                     well as its broad geographical application compared to other
Megawatts




                                                                                     renewable energy sources.
            2000
                            compound annual
                                                                                     Over the long term, the solar PV energy industry is expected
            1500            growth since 2001
                                                                                     to experience significant growth driven by continued growth
            1000
                                                                                     in the demand for electricity worldwide, the increasing
             500                                                                     preference for renewable energy sources and solar’s advan-
                                                                                     tages over other “clean” alternatives. This growth is being
               0
                    92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07                  supported by hundreds of billions of dollars of investment
                                                                                     and governmental commitments to increasing the proportion
                   Photovoltaic production has nearly                                of energy generated by alternative means. Moreover, as
                   doubled every two years, increasing                               related technologies improve and output in the various
                   at a compound annual growth rate                                  segments of the value chain increases, solar PV energy is
                   of 46 percent since 2001.                                         becoming more economical.



                   2 See page 18.




                                                                                                                     The Solar Energy Opportunity       3
At a Glance


Timminco has assumed world leadership in the production
of upgraded metallurgical silicon (UMSi) for the solar
energy industry.




                      Silicon Metal
                      With more than 30 years of experience, we are one of North America’s
                      largest producers of silicon metal. Our products are used primarily
                      in the chemical, electronics, aluminum and steel industries, as well as
                      for the production of polysilicon for solar cells. We also direct some of
                      our output to our own production of solar grade silicon.


          Raw Material                             Electric Arc               Silicon Metal
                                                 Furnace Process
                                                                                    Si



                                     Quartz                                                   Silicon Metal




       Our quartz mining rights                  Quartz is processed into     Some silicon metal is sold
       provide security of supply.               silicon metal.               for use in the chemical,
                                                                              electronics, aluminum and
                                                                              steel industries.




4   At a Glance
Canada

                                                                     Québec

                                                                 Bécancour




          70-acre facility in
          Bécancour, Québec




Solar Grade Silicon
We produce solar grade silicon using innovative metallurgical purification
techniques. Our proprietary patents-pending process allows us to
offer our customers, who produce ingots, wafers and cells for the solar
photovoltaic industry, an economic alternative to conventional material:
upgraded metallurgical silicon (UMSi).


            Proprietary              Solar Grade Silicon                 Solar Panel
            Purification                                                 Production
                                            UMSi

                                                                   Ingot

                                                                    Brick

                                                                      Wafer

                                                                        Cell



    Patents-pending metallurgical                                      Customers turn our
    process converts silicon metal                                     raw solar grade silicon
    to UMSi.                                                           into solar panels.




                                                                                      At a Glance   5
Financial and Operational Highlights


                     In its first full year of operation, our solar grade
                     silicon product line contributed $65 million
                     in gross revenue.



                      Consolidated Sales                                           EBITDA3
                         $ in millions                   252.6
                                                                                   $ in millions

                                                 166.2                                     21.3




                        52%                                                        (8.9)


                                                 2007    2008                      2007    2008



                         Sales by Product Line
                                                Solar Grade
                            2007                Silicon                            2008
                                                2%
                                                                                                                   Solar Grade
                                                                                                                   Silicon
                                                                                    Magnesium                      24%
                         Magnesium                                                  25%
                         38%                               Silicon Metal
                                                           60%



                                                                                                   Silicon Metal
                                                                                                   51%


                       Solar Grade Silicon                       Silicon Metal                     Magnesium
                                (net revenue)                       (net revenue)                   (net revenue)




                              61.8                               127.7                             63.1
                        $ in millions
                                                                           127.7
                                                                    99.9

                                        61.8                                                         62.4    63.1


                                3.9

                               2007     2008                        2007   2008                      2007    2008

                                                                                                               3 See page 18.


6   Financial and Operational Highlights
During 2008, we significantly ramped up our solar grade
                     silicon operations, steadily increasing production in each
                  successive quarter and shipping more than 1,000 mt of UMSi
                                           to more than 10 different customers.


   2008 UMSi shipments
                                                                                       424
     total shipments                        quarterly shipment
                                            growth (Q1 to Q4)                    300




  1,045                                   324%
                                                                           221

                                                                 100
                        mt
                                                                 Q1        Q2    Q3    Q4




Achieved consolidated sales of       $252.6M and EBITDA of $21.3M      3




Shipped          1,045 mt of UMSi

Expanded solar grade silicon operations to        six lines, adding
a  seventh   subsequent to year end


Increased maximum revolving bank credit line to US$              50.0 million

Completed a         $25 million common equity private placement
(subsequent to year end)


Signed a non-binding LOI to divest remaining magnesium operations
(subsequent to year end)

3 See page 18.


                                                            Financial and Operational Highlights   7
The challenges we faced included managing
                                                                          the construction of a new plant in stages with a
                                                                          sequential start-up of furnaces commissioned,
                                                                          the training of personnel, acquiring the
                                                                          necessary skills to handle new equipment
                                                                          and a new process, and securing a new mix of
                                                                          raw materials. We are continuing the learning
                                                                          process in concert with our customers. The
                                                                          build-out of our solar grade silicon business
                                                                          has positioned Timminco for growth. The
                                                                          rapid deterioration in the global economy,
                                                                          however, has had an adverse impact on our
                                                                          markets in the first quarter of 2009, signifi-
                                                                          cantly dampening the demand for both silicon
                      2008 was a transformational year for
                                                                          metal and UMSi.
                      Timminco. It was the first year of commercial
                      production of upgraded metallurgical silicon        During my long tenure in the metals industry,
                      (UMSi) for the solar industry. It also marked       I have witnessed a number of market
                      the disengagement of Timminco from non-             downturns. Experience has taught me that
                      core, i.e., non-silicon, related activities. Both   minimizing risk through capital preservation,
                      events have to be seen in context, as the focus     cost reduction, and inventory management are
                      of the Company is now solely on its silicon         essential during such periods. Accordingly,
                      related activities, resulting in a major sim-       we have taken decisive action, implementing
                      plification of the corporate structure and the      a cost containment plan that eliminates
                      management process.                                 non-essential capital expenditures, reduces
                                                                          our working capital requirements and
                      The ramp-up in 2008 in the production of UMSi
                                                                          reduces the overall cost structure of our
                      was challenging and slower than originally
                                                                          silicon operations. Once the markets return,
                      planned. Nevertheless, we expanded ship-
                                                                          as they eventually will, Timminco will
                      ments from 100 metric tons (mt) in the first
                                                                          emerge as a more efficient competitor.
                      quarter to 424 mt in the fourth quarter with
                      total shipments for the year of 1,045 mt. That      We have temporarily adjusted our output levels
                      product line generated $65 million in gross         of solar grade silicon to bring them in line
                      revenue and contributed significantly to the        with customer orders. We have also deferred
                      52% growth in overall sales to $253 million         further expansion of our solar grade silicon
                      with EBITDA3 of $21 million.                        capacity until our customers have confirmed
                                                                          orders that exceed our existing capacity. We
                                                                          are working closely with our customers to
                                                                          monitor their needs going forward.



                                                                                                             3 See page 18.


8   Letter to Shareholders
2008 was a transformational year
                                                                     for Timminco. It was the first
                                                                 year of commercial production of
                                                                       UMSi for the solar industry.



We will also temporarily curtail production of        The solar energy industry is one with significant
silicon metal while continuing to supply silicon      long-term opportunity. The global demand for
metal to customers from existing finished             energy is steadily increasing and solar energy
goods inventory.                                      is expected to play a significant role in the
                                                      portfolio of renewables. 2009, however, will
As part of the transformation of Timminco,
                                                      be a challenging year. It is difficult to predict
during 2008 we also focused on positioning our
                                                      when market conditions will improve. We have
Magnesium Group for a return to profitability
                                                      taken steps to minimize risk and to position the
and strategic divestiture. We took a number of
                                                      Company to weather this difficult environment.
important steps forward in this regard, includ-
                                                      Our ongoing efforts to continue to increase
ing the closure of the Haley, Ontario facility,
                                                      the value proposition of our material will
as well as the continued implementation of
                                                      support our long-term success as the solar
cost management initiatives. Subsequent to
                                                      industry rebounds.
year end, we signed a letter of intent to merge
the majority of our magnesium operations
with Winca Tech Limited, a leading China-             Yours truly,
based producer of magnesium products. The
transaction is subject to several conditions,
including financing and definitive agreements.
We expect to maintain a minority ownership
in the new entity, which will be known as
Applied Magnesium International. We have              Dr. Heinz C. Schimmelbusch
also begun to wind down operations at                 Chairman of the Board and
our magnesium extrusion facility in Aurora,           Chief Executive Officer
Colorado, with the expectation of closing
that facility later this year. As a result of these
actions, we expect to significantly reduce our
working capital investment.

By restricting our involvement in the
magnesium business following our exit from
the aluminum casting business in Norway,
the effort to turn Timminco into a silicon
company with particular emphasis on the
solar industry is now complete.




                                                                                                   Letter to Shareholders   9
Value Proposition


Conventional Process
      Silicon Metal             Conventional polysilicon process: chemical ultra-refinement

                                                                                               Semiconductor
                                                                                              Grade Polysilicon

                                                                                                Reverse Refinement
                                                                                                (doping)
                                                                              Solar Grade
                                                                                 Silicon

Timminco Process


      Silicon Metal                      Timminco proprietary
                                         metallurgical process

                                                                     Solar Grade
                                                                    Silicon (UMSi)

                         1N   2N             3N           4N      5N           6N             7N




A SOLAR CELL MADE WITH TIMMInCO’S UMSi




10   Value Proposition
Our breakthrough process for producing solar grade silicon
                   is expected to have a cost advantage over conventional
            polysilicon processes based on lower capital investment, lower
                        raw material costs and lower energy consumption.

The Emergence of UMSi
                                                     Manufacturer                   Product
In 2008, four leading                                Q-Cells                        Q6LEP3
manufacturers launched                               Canadian Solar                 e-Module (CS6P, CS6A)
                                                     Trina Solar                    MeSolar
products based on UMSi:
                                                     Photowatt                      PWI400



                   Proprietary technology
                                                                        Lower capital investments
                    Access to stable,                                   Lower production costs
     inexpensive hydroelectric power
                                                                        Stable pricing environment
                       Ready access to raw
                                                                        Ability to add capacity quickly
                           material supply




For more than three decades, we have been           silicon using this process requires extensive
a leading producer of silicon metal. We have        capital investment and enormous energy
leveraged our extensive experience and              requirements resulting in high per-unit costs.
technical expertise to develop a revolutionary
                                                    In contrast, the Timminco process involves
metallurgical-based purification process
                                                    purifying silicon metal to greater than
for the production of solar grade silicon, the
                                                    99.999% purity with the appropriate levels
primary input in the manufacture of cells for
                                                    of the elements boron and phosphorus.
the solar energy industry. Our material, known
                                                    The simplicity of our method and relatively
as upgraded metallurgical silicon, or UMSi,
                                                    low energy requirements result in capital
is an economic alternative to the industry
                                                    investments that are as little as one-tenth and
standard, polysilicon.
                                                    production costs that, at large-scale capacity,
At the core of our value proposition is our pro-    could be as little as half of those required
prietary, patents-pending process that uses         to produce polysilicon. Moreover, the nature
non-chemical production methods to purify           of our process enables us to rapidly ramp up
silicon metal into upgraded metallurgical           capacity to meet demand.
silicon. Our process requires significantly less
                                                    While our product has been validated by the
expenditure for equipment and facilities than
                                                    marketplace, we have only just begun to realize
the conventional process used to produce poly-
                                                    the potential. Continued refinement of our puri-
silicon and lower input costs. Polysilicon
                                                    fication process, as well as the development of
production is a complex chemical-based process
                                                    new methodologies to optimize ingoting, will
that involves refining silicon metal to a higher
                                                    enable our customers to increase both produc-
purity than is usable for solar cells (as high as
                                                    tion yields and the cell efficiency levels they are
99.9999999% pure). Impurities are then added
                                                    achieving with our material. The achievement of
through a process called “doping” to enable the
                                                    these objectives will further enhance the value
solar cell to conduct electricity from the solar
                                                    proposition of our product.
energy it captures. Producing solar grade

                                                                                                          Value Proposition   11
Operational Review – Silicon Group




 $189.5m $31.9m
       Revenue increased 83% over 2007                                         EBITDA3 increased from
                                                                                  $-0.7m to $31.9m


                      Purity levels achieved



                                                                        0.5 PPM                      boron

                               Timminco
                              Solar Grade
                                 Silicon
                                                                        1.5 PPM                    phosphorus


                      Solar Grade Silicon (UMSi)                        The successful build-out of our solar grade
                      In 2008, our solar grade silicon operations       silicon operations in 2008 contributed
                      were focused on three interrelated objectives:    $65 million in gross revenue and more than
                                                                        $30 million in gross profit 4 to the Company’s
                      1. Increasing production and shipments of         financial results for the year. It represented
                         UMSi to meet our customer commitments;         in excess of 24% of our consolidated revenue.
                      2. Improving the purity of our material           Since introducing our UMSi product in late
                         to increase its value proposition for our      2007, we have signed long-term supply
                         customers; and                                 contracts with seven leading ingot, wafer
                      3. Expanding our production facility to           and cell manufacturers.
                         address market demand.                         As we gain experience with our production pro-
                      We made strong progress in each of                cess, we are continually applying new learning
                      these areas.                                      and refining our methodologies to improve both
                                                                        our product and our efficiency. During 2008,
                      In our first full year of operation, we shipped
                                                                        we made strong progress in increasing the
                      1,045 metric tons (mt) of UMSi to our custom-
                                                                        purity of our material, achieving average boron
                      ers, the majority of which was delivered
                                                                        and phosphorus levels of 0.8 and 3.0 parts per
                      under long-term supply contracts. Shipment
                                                                        million (ppm), respectively, and achieving levels
                      volume increased appreciably in each succes-
                                                                        as low as 0.5 ppm and 1.5 ppm. Material of this
                      sive quarter, quadrupling from the first to the
                                                                        purity has enabled customers to manufacture
                      fourth quarter, the result of both the scale-up
                                                                        cells exclusively using Timminco UMSi, as
                      of our operations and improvements in the
                                                                        opposed to blending it with polysilicon.
                      efficiency of our process throughout the course
                      of the year.                                      In support of customer commitments and
                                                                        growing market demand for solar grade silicon,
                                                                        early in 2008 we made the strategic decision
                                                                                                           3 See page 18.
                                                                                                           4 See page 18.
12   Operational Review – Silicon Group
The primary focus of our Silicon Group in 2008 was
                                the build-out of our solar grade silicon operations.




An InGOT MADE FROM TIMMInCO UMSi PRIOR TO BEInG CUT InTO BRICKS. PICTURED: REné BOISVERT,
PRESIDEnT – SILICOn (LEFT) AnD DOMInIC LEBLAnC, SEnIOR EnGInEER, RESEARCH AnD DEVELOPMEnT (RIGHT).



to significantly expand our production capacity     Key achievements
from our initial three-line operation. By year
end, we commissioned an additional three


                                                    1,045
lines and added one more in the first quarter
                                                                               shipments of solar
of 2009. Our ability to rapidly and inexpensively
                                                                  mt           grade silicon
add new capacity is an advantage in the solar
grade silicon industry. We have realized our
existing capacity with an investment of approxi-
mately $100 million.


                                                    0.5/1.5
                                                                               purity levels of boron
To date, our priorities have been output levels
and quality – scaling up production as rapidly                       ppm       and phosphorus
as possible and ensuring that our material                                     achieved, respectively
meets or exceeds our customers’ specifica-
tions. We are now increasingly focused on
lowering the cost of producing our material.


                                                        7
Our proprietary purification process has                                       solar cell manu–
cost advantages stemming from low raw                                          facturers under
material costs and significantly lower require-                                multi-year contracts
ments for electricity, the largest input.
Our average cost of production for 2008
was $32 per kilogram, declining to $30 per
                                                                               cell efficiency being

                                                      16
kilogram in the fourth quarter, while absorb-
ing start up costs relating to three additional                                achieved by certain
lines. In December, during which we achieved                 %                 customers using
our highest monthly production volume to                                       our material
date, we achieved a cost of $26 per kilogram.



                                                                        Operational Review – Silicon Group   13
Subject to production volumes, we expect to         decline in orders for UMSi. With little visibility
                      appreciably lower our per-unit costs in 2009        into the timing for the recovery of the solar mar-
                      through growth in output and improvements in        ket, we have adjusted our business accordingly,
                      efficiency. We are confident that the low-cost      lowering our UMSi production to levels that are
                      structure of our process will provide us with an    in-line with customer orders. Concurrently, we
                      advantage in the solar grade silicon market.        have deferred further expansion of our capacity
                                                                          until the market recovers. During this period,
                      Another area of strategic focus is on driving
                                                                          we will continue to focus on increasing the value
                      the value proposition of our UMSi for our
                                                                          proposition of our material to support our long-
                      customers. A critical stage in the manufactur-
                                                                          term success as the solar industry recovers.
                      ing of solar cells is the production of ingots
                      from solar grade silicon. Since we first began
                                                                          Silicon Metal
                      shipping our solar grade silicon, we have
                      been working closely with our customers to          With more than three decades of experience,
                      support their knowledge and capabilities for        Timminco has established itself as a leading
                      the production of ingots using our material.        producer of silicon metal and related products,
                      To this end, we installed ingoting capabili-        including ferrosilicon. Our facility in Bécancour,
                      ties at our UMSi facility toward the end of         Québec, is one of the largest single-site silicon
                      2008 for research and development, as well          metal production facilities in North America,
                      as quality control purposes. We have made           and benefits from low electricity rates and
                      strong progress to date in the optimization of      close proximity to efficient transportation
                      the ingot making process using our material.        routes and raw material.
                      Our continued efforts in this area will enable      In 2008, we shipped more than 45,000 mt of
                      our customers to improve the yields they are        silicon metal to customers in a broad range
                      achieving with our material, thereby lowering       of industries. Our materials are key inputs in
                      their overall cost of production, as well as        the production of more than 4,000 consumer
                      increase the efficiency levels of the solar cells   and industrial products, such as sealants and
                      they are manufacturing with our material.           lubricants, as well as sophisticated electronics
                      Some of our customers have achieved cell            components, including computer chip wafers
                      efficiency levels of more than 16%, comparable      and semi-conductors. Our silicon metal is
                      to those achieved with polysilicon. Working         also used by customers for the production of
                      with the Engineering Systems Division of AMG        polysilicon, the most widely used form of solar
                      Advanced Metallurgical Group, a leading manu-       grade silicon for the manufacture of solar cells.
                      facturer of the furnaces used for ingoting, we
                      are continuing to develop new processes and         In recent years, the price of silicon metal
                      methodologies that increase the usefulness of       has appreciated from the historical lows of
                      our material for our customers.                     approximately US$0.50 per pound reached
                                                                          in 2003 to the US$1.70 to US$1.90 range
                      The successful build-out of our solar grade         throughout most of 2008 (prior to the impact
                      silicon operations in 2008 has positioned           of the general macroeconomic environment).
                      Timminco to capitalize on the anticipated           The significant price appreciation was the
                      growth of the solar industry over the long term.    result of the confluence of a number of market
                      The industry, however, is currently being           conditions, including higher energy costs, a
                      challenged by weakness in the global economy        number of independent factors that have con-
                      and restrictive credit conditions, which have       strained supply, and increased market demand,
                      adversely impacted the demand for solar power       especially from the solar energy industry,
                      installations and caused a build up of inventory    among others. Because our silicon metal
                      throughout the supply chain. As a result, during    operation concludes its annual contracts in the
                      the first quarter of 2009, we experienced a         year prior to that in which product is delivered,




14   Operational Review – Silicon Group
OnE OF THREE SUBMERGED ARC FURnACES PRODUCInG 99% SILICOn METAL.



we benefited from higher prices in effect in the   Our objective over the long term is to continue
second half of 2007 compared to late 2006. As a    to transition part of our operation to support
result, our silicon metal product line generated   our UMSi production, while at the same time
revenue of $128 million, an increase of 28%        optimizing our customer base to capitalize on
over the previous year’s total.                    the evolving product mix resulting from the
                                                   transition. Short-term demand, however, has
The primary focus of our silicon metal
                                                   been adversely impacted by the slowdown in
product line in 2008 was meeting our volume
                                                   the chemical and aluminum industries, as well
commitments to our customers. Accordingly,
                                                   as the solar industry. In response, we have
the majority of our production was shipped
                                                   implemented a cost containment plan under
to customers under contract. Silicon metal,
                                                   which we will temporarily suspend production of
however, is the primary input used in the
                                                   silicon metal until market conditions improve.
production of our UMSi and we benefit from
                                                   During this period, we will supply silicon metal
the synergies of having the production of
                                                   to customers from existing finished goods
both materials at the same site. Accordingly,
                                                   inventory. We will monitor the progress of the
it is our objective to increasingly use our
                                                   silicon metal market and will resume produc-
silicon metal capabilities to supply our own
                                                   tion as demand warrants.
UMSi operations.




                                                                                  Operational Review – Silicon Group   15
Commitment to
Sustainable Development



                     As a producer of materials for the solar PV          Environment – Energy Usage
                     industry, we view ourselves as an integral part      GRI Indicators EN3, EN4
                     of global efforts to reduce dependencies on
                                                                          Energy efficiency is a key tool in achieving
                     fossil fuel and other hydrocarbon-based energy
                                                                          reduced greenhouse gas (GHG) emissions at
                     generation and minimize the environmental
                                                                          our manufacturing facilities. Production of
                     impact of energy consumption. Moreover, our
                                                                          silicon metal using electric arc furnaces is a
                     low-cost solar grade silicon produced from
                                                                          high electrical energy consuming process.
                     metallurgical silicon consumes significantly
                                                                          The purification of silicon also consumes
                     less energy than traditional purification
                                                                          energy through burning natural gas or other
                     methods for producing solar grade silicon
                                                                          hydrocarbon-based fuels. Careful management
                     from polysilicon.
                                                                          and further process development can control
                     As a natural corollary to our strategic focus        or even reduce the amount of energy required
                     on the solar PV industry, we are committed to        to produce and purify metallurgical silicon.
                     achieving the highest standards of environmen-       Whilst energy efficiency is an important tool
                     tal excellence at our manufacturing facilities.      to combat climate change, the carbon footprint
                     The principles of sustainable development will       of our manufacturing sites is significantly
                     continue to be implemented throughout our            affected by the local power suppliers.
                     organization in future years.                        In Québec, where hydroelectric power is
                                                                          predominant, remarkably low carbon indirect
                     This annual report sets out the principles by
                                                                          emissions are associated with operations.
                     which we intend to measure our performance
                                                                          Future energy consumption data will segregate
                     towards these objectives in future years.
                                                                          direct energy versus indirect energy and energy
                     Specifically, for future sustainable develop-
                                                                          from renewable and non renewable sources.
                     ment reports, we are committed to reporting
                                                                          Indirect energy almost exclusively encom-
                     environmental and safety performance
                                                                          passes the purchase of electricity, while direct
                     according to the Global Reporting Initiative’s
                                                                          energy includes, among others, the onsite
                     (GRI’s) G3 guidelines for sustainability
                                                                          combustion of natural gas, gasoline and other
                     reporting. The initial indicators that we have
                                                                          oils for heating and transportation purposes.
                     identified for data collection and their relation-
                     ship to GRI are outlined below.
                                                                          Environment – Water Management
                     Environment – Raw Material Usage                     GRI Indicator EN8

                     GRI Indicators EN1, EN2                              We recognize that prudent use of water
                                                                          reserves is an important sustainable business
                     We recognize that efficient use of primary
                                                                          practice. Even in water abundant areas,
                     materials and recycled materials is an impor-
                                                                          careful management of raw water usage can
                     tant sustainable business practice. We will
                                                                          save energy associated with pumping and
                     collect data on our primary and recycled
                                                                          effluent treatment costs, and can help
                     raw material usage as a means to identify
                                                                          minimize effects on water quality through
                     opportunities to increase efficiencies in the
                                                                          the control of discharges. We will collect data
                     use of these materials.
                                                                          on water usage and use this data to identify
                                                                          opportunities for water recycling and water
                                                                          usage reduction projects.




16   Commitment to Sustainable Development
Our commitment to sustainable development
                                is a fundamental corporate goal which is essential
                                for delivering long-term value to our shareholders
                                       and to the communities in which we operate.




Environment – Climate Change                        Environment – Emissions to Water
GRI Indicators EN16, EN17                           GRI Indicator EN21
We recognize that a worldwide response at           Emissions to water generally result from the
every level of society, personal, commercial        discharges of process water. Strategies to re-
and governmental, is urgently required to           duce emissions include on-site water recycling,
address climate change while promoting              utilizing less input water and using water only
progress and growth. Reduction of GHG emis-         in non-contact processes. We will collect data
sions is an important sustainability objective.     on the volume of water discharged from our
We will collect data on our GHG emissions and       facilities and the levels and types of impurities
use this data to identify opportunities to reduce   in that water.
such emissions relative to the volume of silicon
metal and solar grade silicon that we produce.      Environment – Waste Production
Over 95% of GHG emissions at our metal-             GRI Indicator EN22
lurgical silicon manufacturing site occur as a      We recognize that most waste materials have
result of the production of carbon dioxide as a     an intrinsic value resulting either from chemical
by-product of the process for making silicon        composition or physical properties. We will
metal. Specifically, carbon-based process           continue to seek out either recycling method-
materials, such as coal, coke, charcoal and         ologies or beneficially reuse opportunities
wood chips (C), are combined with quartz            for all materials currently disposed as waste.
(SiO2) in a pyrometallurgical process to create     We will collect data on our waste production
silicon (Si) and carbon dioxide (CO2). Although     and set goals for the reduction of wastes.
the production of solar grade silicon produces
GHG emissions, studies have shown that the          Safety – Accident Rates
lifetime energy created from a solar PV system      GRI Indicator LA7
significantly exceeds the energy used in its        The continued health and safety of all employees
production.                                         is a core value of ours. Safety data will be
                                                    collected to cover all accidents involving our
Environment – Emissions to Air                      employees at any of our facilities. Lost time
GRI Indicators EN19, EN20                           accident rates and accident severity rates will
Particulates from furnaces are controlled by        be the primary indicators used to assess our
baghouses, which are the best and most              performance.
reliable technology for particulate emission
control. We will collect data on our air emis-
sions and use that data to identify opportunities
to reduce emissions of both particulate and
other air pollutants.




                                                                             Commitment to Sustainable Development   17
Cautionary note on
Forward-Looking Information
This Annual Report contains “forward-looking information”,                   completion of related proposed transactions; cost and
including “financial outlooks”, as such terms are defined                    availability of magnesium metal; dependence upon
in applicable Canadian securities legislation, concerning                    key customers of magnesium extruded and fabricated
Timminco’s future financial or operating performance and                     products; credit risk exposure; customer concentration;
other statements that express management’s expectations                      equipment failures; labour disputes; foreign currency ex-
or estimates of future developments, circumstances                           change; dependence upon key executives and employees;
or results. Generally, forward-looking information can                       completion and integration of potential acquisitions, part-
be identified by the use of forward-looking terminology                      nerships or joint ventures; risks with foreign operations
such as “expects”, “targets”, “believes”, “anticipates”,                     and suppliers; environmental, health and safety laws
“budget”, “scheduled”, “estimates”, “forecasts”, “intends”,                  and liabilities; transportation disruptions; conflicts of
“plans” and variations of such words and phrases, or by                      interest; interest rates; intellectual property infringement
statements that certain actions, events or results “may”,                    claims; new regulatory requirements; changes in tax
“will”, “could”, “would” or “might”, “be taken”, “occur”                     laws; and climate change. These factors are discussed
or “be achieved”. Forward-looking information is based                       in greater detail in Timminco’s Annual Information Form
on a number of assumptions and estimates that, while                         for the year ended December 31, 2008 and in Timminco’s
considered reasonable by management based on the                             most recent Management’s Discussion and Analysis,
business and markets in which Timminco operates, are                         each of which is available via the SEDAR website at
inherently subject to significant operational, economic                      www.sedar.com. Timminco provides financial outlooks for
and competitive uncertainties and contingencies.                             the purpose of assisting investors understand manage-
Timminco cautions that forward-looking information                           ment’s views on Timminco’s potential future financial
involves known and unknown risks, uncertainties and                          or operating performance, and readers are cautioned
other factors that may cause Timminco’s actual results,                      that such information may not be appropriate for other
performance or achievements to be materially different                       purposes. Although Timminco has attempted to identify
from those expressed or implied by such information, in-                     important factors that could cause actual results, per-
cluding, but not limited to: deteriorating global economic                   formance or achievements to differ materially from those
conditions; future growth plans and strategic objectives;                    contained in forward-looking information, there can be
liquidity risks; limitations under existing credit facilities;               other factors that cause results, performance or achieve-
long-term contracts for supplying solar grade silicon;                       ments not to be as anticipated, estimated or intended.
solar grade silicon production cost targets; selling prices                  There can be no assurance that such information will
of solar grade silicon and silicon metal; achieving and                      prove to be accurate or that management’s expectations
maintaining the purity of solar grade silicon; production                    or estimates of future developments, circumstances or
capacity expansion at the Bécancour facilities; pricing                      results will materialize. Accordingly, readers should not
and availability of raw materials for the silicon business;                  place undue reliance on forward-looking information.
customer capabilities in producing ingots; limited history                   The forward-looking information in this Annual Report is
with the solar grade silicon business; dependence upon                       made as of the date of the Management’s Discussion and
power supply for silicon metal production; protection of                     Analysis included in this Annual Report and Timminco
intellectual property rights; government and economic                        disclaims any intention or obligation to update or revise
incentives; closure of the magnesium facilities and the                      such information, except as required by applicable law.




Endnotes
1 Source: International Energy Outlook 2008.
2 Source: Compiled by Earth Policy Institute from Worldwatch Institute, Vital Signs 2005 (Washington, DC: 2005); Worldwatch Institute, Vital Signs
2007–2008 (Washington, DC: 2008); Prometheus Institute, “23rd Annual Data Collection – Final,” PVNews, vol. 26, no. 4 (April 2007), pp. 8–9; REN21,
Renewables 2007 Global Status Report: A Pre-Publication Summary for the UNFCCC COP13 (Paris: December 2007).
3 EBITDA is not a recognized measure under Canadian generally accepted accounting principles (GAAP). The Company’s management believes that,
in addition to net income (loss), EBITDA is a useful supplemental measure as it provides investors with an indication of cash available for distribu-
tion prior to debt service, past pension service obligations, capital expenditures, income taxes and restructuring cash payments. Investors should
be cautioned, however, that EBITDA should not be construed as an alternative to net income determined in accordance with GAAP as an indicator of
the Company’s profitability. Also, EBITDA should not be construed as an alternative to cash flows from operating, investing and financing activities
as a measure of liquidity and cash flows. The Company’s method of calculating EBITDA may differ from other companies and, accordingly, EBITDA
may not be comparable to measures used by other companies. EBITDA is calculated in the manner as described in the Management’s Discussion
and Analysis included in this Annual Report.
4 Gross profit is not a recognized measure under GAAP. The Company’s management believes that in addition to net income (loss), gross profit is
a useful supplemental measure as it provides investors with an indication of the profits generated on products sold to customers before corporate
overhead expenses. Investors should be cautioned, however, that gross profit should not be construed as an alternative to net income determined
in accordance with GAAP as an indicator of the Company’s profitability. The Company’s method of calculating gross profit may differ from other
companies and accordingly, gross profit may not be comparable to measures used by other companies. Gross profit is calculated in the manner as
described in the Management’s Discussion and Analysis included in this Annual Report.



18   Cautionary Note on Forward-Looking Information | Endnotes
Management’s Discussion & Analysis

This Management’s Discussion and Analysis (“MD&A”) should be read in conjunction with the
audited Consolidated Financial Statements of Timminco Limited (the “Company”) and the notes
thereto for the year ended December 31, 2008, which were prepared in accordance with Cana-
dian generally accepted accounting principles. This MD&A covers the year ended December 31,
2008 (“fiscal 2008”) and the period October 1 to December 31, 2008 (“fourth quarter 2008”) with
comparisons to the year ended December 31, 2007 (“fiscal 2007”) and the period October 1 to
December 31, 2007 (“fourth quarter 2007”). All amounts are in Canadian dollars unless otherwise
noted. This MD&A is prepared as of March 25, 2009.


Overview                                                       • The Company, through its wholly owned subsidiary
                                                                 Bécancour Silicon Inc. (“BSI”), shipped 424 metric
The Company is divided into two segments: the Silicon
                                                                 tons of solar grade silicon in the fourth quarter 2008
Group, which includes the production and sale of silicon
                                                                 generating $27.7 million of gross revenue from this
metal and solar grade silicon products, and the Mag-
                                                                 product line in the quarter (1,045 metric tons and
nesium Group, which includes the sale of magnesium
                                                                 $64.6 million of gross revenue for fiscal 2008).
extruded and fabricated products and specialty non-
ferrous metals.                                                • During the fourth quarter 2008, the Company received
                                                                 $4.4 million in deposits from customers in accordance
The fourth quarter 2008 saw continued progress towards
                                                                 with the terms of solar grade silicon supply contracts.
the Company’s goal of achieving profitable operations
                                                                 These amounts, which are non-interest bearing
through increasing production and sales of solar grade
                                                                 pre-payments to be credited against future deliveries
silicon and further expansion of the Company’s solar
                                                                 of solar grade silicon, will be used to fund the
grade silicon manufacturing facility. The Company’s
                                                                 capacity expansion.
operations were profitable in fourth quarter 2008 and fis-
cal 2008 (before charges for reorganization costs, equity in   • During the fourth quarter 2008, the Company amended
the loss of Fundo Wheels and the impairment of invest-           its Credit Agreement with Bank of America, N.A.
ment in Fundo Wheels). The reported loss before income           to increase the maximum revolving credit line to
taxes in fiscal 2008 includes a reorganization charge            US$50.0 million from US$32.8 million. The availability
relating to the closure of the Company’s Haley, Ontario          of the revolving credit facility is subject to the borrow-
magnesium manufacturing facility and an asset impair-            ing base net of a minimum availability requirement
ment charge relating to the write-down of the Company’s          of US$2.0 million. The Company intends to use the
investment in Fundo Wheels AS (“Fundo”).                         increased credit line to finance potential increases in
                                                                 working capital in support of the ramp-up of its solar
• Sales for the fourth quarter 2008 were $72.7 million
                                                                 grade silicon production.
  compared to $36.4 million in the fourth quarter 2007,
  an increase of 100%. The increase is attributable            • During the third quarter 2008 management determined
  primarily to increased sales of the Company’s Silicon          that there was a permanent impairment in the carrying
  Group reflecting volume growth of solar grade                  value of the Company’s equity and loan investment
  silicon and pricing strength in silicon metal products.        in Fundo. The investment was written down to $nil
  For the fourth quarter 2008, the Company’s EBITDA              which is management’s best estimate of its fair value.
  was $6.4 million, compared to an EBITDA loss of                On January 12, 2009, Fundo commenced bankruptcy
  $7.3 million in the fourth quarter 2007. For the fourth        proceedings in Norway. The Company’s investment in
  quarter 2008, the net loss was $1.3 million or $0.01 per       Fundo is in the form of common equity and convertible
  share, compared to a loss of $8.8 million or $0.08 per         loans that are subordinated to other secured parties.
  share in the fourth quarter 2007.                              As a result of the commencement of these proceed-
                                                                 ings, management does not anticipate recovery of any
• During fiscal 2008 sales increased by 52% from
                                                                 proceeds from the Company’s investment in Fundo.
  $166.2 million in fiscal 2007 to $252.6 million reflecting
  the strong growth in sales of solar grade silicon.           Global economic conditions have deteriorated rapidly
  EBITDA for fiscal 2008 was $21.3 million compared to         over the last several months as a result of the financial
  an EBITDA loss of $8.9 million in fiscal 2007. Net loss      crisis and recession that negatively impacted markets
  for fiscal 2008 was $22.6 million or $0.22 per share         in North America, Europe and Asia during 2008. These
  compared to a loss of $18.0 million or $0.20 per share
  for fiscal 2007.



                                                                                 Management’s Discussion & Analysis        19
developments are having and will likely continue to have        this period, the Company will supply silicon metal to
a broad-reaching impact on the Company’s businesses             customers from existing finished goods inventory.
and the industries in which they operate. The severity,         The Company will continue to produce solar grade
duration and impact of these developments are not yet           silicon, although at levels that bring production in line
fully understood. Many of the Company’s customers are           with customer orders. The Company will defer further
experiencing financial constraints and have reduced or          capacity expansion of its solar grade silicon facility
deferred their purchases. In response to this environ-          pending recovery of demand for solar grade silicon.
ment, the Company has subsequent to the year end
announced certain initiatives in both its Silicon and         Strategy
Magnesium Groups to reduce expenditures and acceler-
                                                              Timminco is focused on creating a profitable, high growth
ate reduction of working capital.
                                                              business from the development of its solar grade silicon
• On February 3, 2009, the Company issued 7,042,000           product line. Building upon its metallurgical silicon
  common shares in an equity offering by way of private       operations, the Company purifies metallurgical silicon
  placement at $3.55 per share for net proceeds of            using a proprietary process to supply solar cell manufac-
  $24.2 million. The Company’s controlling shareholder,       turers with solar grade silicon, also known as upgraded
  AMG Advanced Metallurgical Group N.V. (“AMG”),              metallurgical silicon (“UMSi”), which is a lower cost
  subscribed for 3,938,200 shares (55.9% of the offering)     alternative to polysilicon. The Company’s strategy has
  and the remaining 3,103,800 shares were issued to           the following key elements:
  other investors. AMG currently holds 50.7% of the total
                                                              • Low cost production based upon a proprietary
  issued and outstanding share capital of the Company.
                                                                metallurgical process that consumes significantly less
  The Company completed this financing as a prudent
                                                                energy than traditional silicon purification methods
  contingency measure in light of the impact that the cur-
  rent global economic conditions are having on the solar     • Internal supply of silicon feedstock for purification
  industry. The additional capital from this financing will     process to secure supply and control quality and cost
  strengthen the Company’s financial position by provid-      • Lower capital investment for equivalent capacity
  ing the Company with additional liquidity to finance        • Expansion of productive capacity to meet committed
  working capital having regards to potentially lower           customer demand
  operating cash flows from possible reduced short-term
                                                              • Development of a customer base focused on the use
  demand from solar grade silicon customers and delays
                                                                of UMSi to lower the total cost per watt of solar cells
  in receipt of outstanding customer deposits.
                                                                delivered into the market
• On February 18, 2009, the Company announced a
                                                              • Ongoing collaboration with customers and the
  non-binding letter of intent with Winca Tech Limited
                                                                Company’s controlling shareholder, AMG, to develop
  (“Winca”), a leading Chinese-based producer of mag-
                                                                state-of-the-art techniques for transforming UMSi
  nesium products, to merge the principal components
                                                                into high quality ingots for processing into silicon
  of the Company’s magnesium and specialty metals
                                                                wafers, and allowing customers to lower their total
  business, including its manufacturing facility in Nuevo
                                                                cost per watt by implementing such know-how
  Laredo, Mexico, with all of Winca’s operations. The
  Company expects to retain a minority equity interest in     During 2008 the Company made progress on all of the key
  the combined business, which will be known as Applied       elements of its strategy. Production ramped up sequen-
  Magnesium International. The proposed merger is             tially throughout 2008 and the average cost of production
  subject to a number of conditions, including financing      dropped sequentially despite one-time costs incurred in
  and execution of definitive agreements, and is expected     bringing on new production capacity. Acquisition of new
  to be completed in the second quarter 2009.                 long term customers for UMSi in the first half of the year
                                                              supported the business case for proceeding with an ex-
• Also on February 18, 2009, the Company announced
                                                              pansion of production capacity. By year end, the Company
  that it would wind down production operations at
                                                              had installed one third of the incremental planned capac-
  its existing magnesium extrusion facility in Aurora,
                                                              ity. Work progressed on securing new sources of high
  Colorado and close that facility later in 2009.
                                                              quality raw materials for silicon feedstock production and
• On March 17, 2009, the Company announced that it will       the Company installed an ingoting furnace that enabled
  temporarily curtail production of silicon metal starting    commencement of research and development activities
  in the second quarter 2009 in recognition of difficult      on this downstream activity in the fourth quarter.
  market conditions including reduced demand for silicon
                                                              Key factors for the Company in further executing its
  metal in the chemical and aluminum industries. The
                                                              strategy include: continued reduction of unit costs of
  decrease of the Company’s silicon metal production
                                                              production, improved quality of UMSi (in terms of parts
  will result in a temporary workforce reduction. During


20   Management’s Discussion & Analysis
per million of impurities) and development of a “recipe”               Aurora, Colorado facility, were successfully moved to
for the production of high quality ingots from its UMSi                the Company’s manufacturing facility in Nuevo Laredo,
that can be shared with its customers. This last factor will           Mexico supported by the Chinese supply chain. These
be driven by research and development activities by the                moves have provided the Magnesium Group with a
Company at its Bécancour site and in collaboration with                competitive core to be leveraged by a strategic purchaser.
its key equipment suppliers.                                           Subsequent to year end, the Company announced the
The Company has decided to reduce its investment in                    closure of its Aurora facility and the signing of a letter
its magnesium business, and has been pursuing a                        of intent with Winca, its primary China-based supplier,
divestiture and other strategic alternatives during                    to transfer the Company’s magnesium business to a
2008. Given the low manufacturing cost environment in                  new merged business that would include all of Winca’s
China, the Company successfully commenced sourcing                     magnesium operations and would be majority owned by
magnesium from China prior to the mid-2008 closure of                  Winca. Upon closing of this proposed transaction, the
the Haley, Ontario magnesium manufacturing facilities.                 Company will have significantly reduced its exposure to
In addition, high labour content activities related to water           the magnesium market, holding only a minority interest
heater anodes, formerly undertaken in the Company’s                    in the merged business.


Summary of Operations
      ($000’s, except per share amounts)         Fourth Quarter           Fourth Quarter              Fiscal 2008        Fiscal 2007
                                                2008 (unaudited)         2007 (unaudited)               (audited)           (audited)
      Sales
         Silicon                                         58,535                   24,339                 189,452            103,748
         Magnesium                                       14,193                   12,100                  63,111	             62,408
         Total                                           72,728                   36,439                 252,563            166,156
      Gross Profit (1)                                          	                                                	
         Silicon                                         15,387                    (2,693)                40,068                 939
         Magnesium                                         1,196                     105                   7,955               5,567
         Total                                           16,583                    (2,588)                48,023               6,506
      Gross Profit Percentage                                      	                                             	
         Silicon                                          26.3%	                  (11.1%)                  21.2%               0.9%
         Magnesium                                        	8.4%                     0.9%                  	12.6%               8.9%
         Total                                           	22.8%                    (7.1%)                 	19.0%               3.9%
      EBITDA (1)                                                   	                                             	
         Silicon                                         11,556                    (2,050)                31,935                (677)
         Magnesium                                        (2,324)                  (3,875)                 (1,999)            (2,911)
         Corporate / Other                                (2,825)                  (1,411)                 (8,673)            (5,322)
         Total                                             6,407                   (7,336)                21,263              (8,910)
      Net Income (Loss)                                            	                                             	
         Silicon                                           7,499                   (3,098)                19,864              (1,590)
         Magnesium                                        (3,902)                  (2,712)                (14,668)            (4,142)
         Corporate / Other                                (4,875)                  (3,026)                (27,805)           (12,304)
         Total                                            (1,278)                  (8,836)	               (22,609)           (18,036)
      Loss per common share,
       basic and diluted                                   (0.01)                   (0.08)                  (0.22)             (0.20)
      Weighted average number of common
       shares outstanding, basic and diluted             104,275                 103,978                 104,126              90,080

(1)    See “Non-GAAP Accounting Definitions”.


Results for the fourth quarter and fiscal 2008 were                    Company’s investment in Fundo Wheels AS during fiscal
reduced by a reorganization charge of $1.3 million and                 2008. In the absence of these charges the Company would
$11.9 million, respectively, relating to the closing of the            have reported a profit for both the fourth quarter and
Company’s Haley, Ontario magnesium manufacturing                       fiscal 2008.
facility and $12.4 million relating to the impairment of the




                                                                                             Management’s Discussion & Analysis     21
Silicon Group                                                     Gross margin for the solar grade silicon product for the
Sales of the Silicon Group were $58.5 million in the fourth       fourth quarter 2008 was 54% and for fiscal 2008 was 48%.
quarter 2008, up 140% from $24.3 million in the fourth            The gross margin percent increased in the fourth quarter
quarter 2007. For fiscal 2008, Silicon Group sales were           2008 compared to the gross margin of 42% in the third
$189.5 million compared to $103.7 million in fiscal 2007,         quarter of 2008 due to the higher average selling prices
an increase of 83%. The increase in sales for the fourth          realized. The average cost of sale per metric ton of solar
quarter 2008 compared to the same period of 2007 is due           grade silicon continues to decline and was lower in the
to increased sales volume of silicon metal and solar grade        fourth quarter 2008 than previous quarters. Management
silicon and higher average selling prices for silicon metal       expects the costs of production per metric ton of solar
sales. During fiscal 2008 and the fourth quarter 2008,            grade silicon to decrease as the expansion of the BSI
solar grade silicon gross revenues were $64.6 million and         facility progresses and additional production capacity is
$27.7 million, respectively. Net revenue for solar grade          brought on stream.
silicon, including a deduction for anticipated returns of         EBITDA of $11.6 million for the fourth quarter 2008
scrap, for these periods was $61.8 million and $25.9 million,     increased significantly compared to the fourth quarter
respectively. The Company shipped 424 metric tons                 2007 negative EBITDA of $2.1 million. Similarly, EBITDA of
of solar grade silicon material in the fourth quarter 2008,       $31.9 million for fiscal 2008 was substantially higher than
compared to 33 metric tons in the fourth quarter 2007             the negative $0.7 million for fiscal 2007. The increases
and 300 metric tons in the third quarter 2008. The average        reflect the shift in sales mix from metallurgical silicon to
selling price for solar grade silicon sales in the fourth quar-   solar grade silicon, favourable conversion of the U.S. dol-
ter was $65 per kilogram and $62 per kilogram for fiscal          lar and Euro to Canadian dollars and the stronger margins
2008, compared to $44 per kilogram during fiscal 2007.            of the solar grade silicon.
For fiscal 2008 and the fourth quarter 2008, respectively,        Net income for the fourth quarter 2008 and fiscal 2008
the weakness of the Canadian dollar against the U.S.              ($7.5 million and $19.9 million, respectively) were higher
dollar and the Euro had a $6.5 million favourable and             than the net losses for the comparable periods of 2007
an $8.8 million favourable impact on sales, respectively,         ($3.1 million and $1.6 million, respectively). The increase
as the majority of the Silicon Group’s sales are denomi-          is due to higher profits from the solar grade silicon offset
nated in these currencies. Production of silicon metal            by increased amortization costs of the property, plant and
was negatively impacted throughout fiscal 2008 due to             equipment and income taxes.
the reduced efficiency of one of the electric arc furnaces
pending receipt of a repaired transformer in the fourth           Magnesium Group
quarter. The Company has made a claim under its insurance         For the fourth quarter 2008, sales of the Magnesium
policy to recover the income lost during this interruption,       Group were $14.2 million, up 17% from $12.1 million in the
$1.0 million of which has been included as a recovery             fourth quarter 2007. For fiscal 2008, sales were $63.1 mil-
in cost of sales in the fourth quarter 2008. The trans-           lion compared to $62.4 million in fiscal 2007, an increase
former was fully operational by December 2008. Sales              of 1%. Sales in the fourth quarter 2008 were unfavourably
of regular silicon products for the fourth quarter 2008           impacted by the weakening United States economy.
were $32.6 million (fourth quarter 2007 – $22.8 million)          However, a stronger gross profit percentage resulted from
and for fiscal 2008 were $127.7 million (fiscal 2007 –            price increases across most of the Group’s product lines,
$99.9 million). The increase in regular silicon product           initiated to recover large unfavourable magnesium metal
sales in 2008 relates to both volume and increased                cost increases. Sales volume in metric tons was down
average selling prices.                                           37% compared to the fourth quarter 2007 and 28% for
Gross profit for the fourth quarter 2008 was $15.4 million        fiscal 2008 compared to fiscal 2007. The volume decrease
or 26.3% of sales, compared to a negative gross margin            relates primarily to a decline in North American new
of $2.7 million or negative 11.1% of sales in the fourth          housing construction as the Magnesium Group’s principal
quarter 2007. Cost of sales of the solar grade silicon            product lines are new water heater anodes and construc-
product are comprised of raw materials, utilities, labour         tion tools. Sales softness in the Magnesium Group’s
and an allocation of manufacturing overhead expenses,             traditional markets of water heater anodes and construc-
including depreciation. Utilities and labour represent a          tion tools were offset by increased volume in specialty
majority of the cost inputs, as the Company owns mining           metals markets. The change in exchange rates of the
rights in respect of a quartz quarry, the primary raw             Canadian dollar against the U.S. dollar had an unfavour-
material input. Total solar grade silicon product cost of         able impact on sales of $1.6 million in fiscal 2008 and a
sales for the fourth quarter 2008 and fiscal 2008 were            $2.5 million favourable impact in the fourth quarter 2008.
$12.6 million and $33.0 million, respectively. The main           Gross profit for the fourth quarter 2008 was $1.2 million
contributor to the increase in margin of the Silicon Group        or 8.4% of sales, compared to $0.1 million or 0.9% of sales
was the increase in sales volume of solar grade silicon.          in the fourth quarter 2007. Gross profit for fiscal 2008 was

22   Management’s Discussion & Analysis
$8.0 million or 12.6% of sales, compared to $5.6 million             $8.7 million for the fourth quarter 2008 and fiscal 2008,
or 8.9% of sales in the fourth quarter 2007. Gross profit            respectively, compared to $1.4 million and $5.3 million,
was positively impacted by price increases realized in               respectively, for comparative periods in 2007. The largest
the quarter and higher utilization of production facilities,         portion of the increase was related to higher professional
offset by higher magnesium input prices.                             fees and travel related to various strategic initiatives, in
Negative EBITDA of $2.3 million for the fourth quarter               addition to smaller increases in various other expense
2008 compared to negative EBITDA of $3.9 million in                  categories.
the fourth quarter 2007. For fiscal 2008, EBITDA was
negative $2.0 million, compared to a negative EBITDA of              Closure of Haley Facility
$2.9 million for fiscal 2007. The decreased losses resulted          On June 6, 2008, the Company announced the closure
from a rationalization of the Magnesium Group’s opera-               of its Haley, Ontario manufacturing facility. This facility
tions in order to lower raw materials and production costs.          supplied the cast magnesium billet used in the Company’s
For the fourth quarters 2008 and 2007 the net losses                 magnesium extrusion operations in Aurora, Colorado. All
were $3.9 million and $2.7 million, respectively. For                of these supplies are now being provided by outsource
the fiscal years 2008 and 2007 the net losses were                   partners. This facility also produced specialty magnesium
$14.7 million and $4.1 million, respectively. The net                granules and turnings which are now produced in the
results of 2008 are impacted by reorganization costs                 Company’s Nuevo Laredo, Mexico facility.
resulting from the closure of the Haley facility. Due to             The closure of the Haley facility has resulted in a charge
historical asset impairment charges, depreciation is                 to earnings of approximately $11.9 million before taxes in
nominal in all of the reported periods.                              fiscal 2008. The charge is lower than the range of costs of
                                                                     $15 to $17 million anticipated when the closure announce-
Corporate and Other                                                  ment was made, although the total cost of the closure
Corporate and Other EBITDA primarily represents                      over time will be in the expected range as indicated in the
selling and administration expenses of $2.8 million and              table below.

                                                                                                 Revised
                                                                Revisions        Revisions reorganization
                                           Recognized on           in the           in the        charge    Expense to be           Cash
                                                 closure    third quarter   fourth quarter (December 31,     recognized in   expenditures
   Cost element ($000’s)                  (June 30, 2008)            2008             2008          2008)   future periods    during 2008
   Employment termination costs	                   1,659                              970          2,629              n/a           1,333
   Pension Expense                                 4,600                            (326)          4,274            7,621            898
   Site closure and remediation costs              3,220             824            (136)          3,908              n/a            312
   Asset write downs                                 326                              802          1,128              n/a            n/a
   Total reorganization charge                     9,805             824            1,310         11,939            7,621           2,543



Of the anticipated pension expense of $11.9 million related          and remediation costs and increased the provision
to the Haley facility, more than half relates to the settle-         by $0.8 million and $1.3 million, respectively. The Com-
ment of the liability to the pensioners upon wind-up of the          pany also expended $1.3 million in the fourth quarter
plan, when the pension obligation is actually settled, and,          2008 ($2.5 million during fiscal 2008) with respect to
accordingly, is not recognized as an expense at the time of          this reorganization charge, primarily for employee
closure of the facility.                                             termination costs.
The balance of the reorganization charge amounting
to $7.7 million comprises severance, site closure and                Aluminium Wheels Investment
remediation costs, asset relocation costs and asset                  Fundo Wheels AS (“Fundo”), a Norwegian company with
write downs to estimated fair market value. The assets               operations located in Høyanger, Norway, is an original
located at the Haley facility were deemed to be impaired             equipment manufacturer of cast aluminum wheels
as of December 31, 2006 and were written down to                     for high end European automobile original equipment
$1.25 million at that time. At December 31, 2008, the                manufacturers. As at December 31, 2008, the Company
Company updated its assessment of the fair market value              held a 45.3% equity interest in Fundo. The remaining
of the Haley land and buildings and deemed they had been             54.7% equity interest in Fundo is held by the community
impaired by a further $0.8 million.                                  of Høyanger, the Høyangerfondet Foundation and Sogn og
During the third and fourth quarters 2008, the Company               Fjordane Fylkeskommune.
updated the estimated costs relating to the site closure


                                                                                            Management’s Discussion & Analysis         23
The Company has from time to time provided subordinated                   the Company determined that it would no longer fund
debt financing to Fundo. On February 12 and July 11,                      Fundo’s working capital deficits. Fundo’s management
2008 the Company advanced funds to Fundo to address                       attempted to secure additional capital and liquidity;
short term working capital deficits while Fundo pursued                   however, it was ultimately unsuccessful. In the third
potential new sales opportunities in the automotive                       quarter 2008, the Company’s investment in Fundo,
industry and continued the development of its hybrid                      consisting of equity and loans, was written down to $nil,
wheel technology. Throughout the summer of 2008 the                       which was management’s best estimate of its fair value.
automotive industry experienced a significant decrease                    On January 12, 2009, Fundo commenced bankruptcy
in overall demand for the standard wheels manufactured                    proceedings in Norway.
and sold by Fundo. By the end of the third quarter 2008,

Liquidity and Capital Resources
Summary of Cash Flows
      ($000’s)                                             Fourth Quarter (unaudited)                         Fiscal (audited)
                                                                 2008                     2007                 2008                    2007
      Net loss                                                  (1,278)                  (8,836)             (22,609)               (18,036)
      Non-cash adjustments                                     10,409                    2,542                48,807                 10,164
      Expenditures for benefit plans and
        various provisions                                      (3,198)                  (2,961)              (6,722)                 (6,535)
      Cash from operations before changes
        in non-cash working capital                             5,933                    (9,255)              19,476                (14,407)
      Non-cash working capital changes (1)                      (7,495)                  (5,752)             (63,645)                 (5,647)
      Cash used in operating activities (1)                     (1,562)                 (15,007)             (44,169)               (20,054)
      Deposits                                                  4,415                         –               45,534                       –
      Capital expenditures                                     (28,535)                  (7,400)             (80,134)               (22,611)
      Increase (decrease) in bank indebtedness                 27,090                      (306)              51,418                (26,222)
      Issuance of common shares                                   139                       (55)                 255                111,863
      Cash from financing activities (2)                       27,229                      (361)              51,673                 85,641
      Other investing and financing activities (3)                440                    (3,544)              (3,006)                 (9,166)
      Net change in cash during the period	                     1,987                   (26,312)             (30,102)                33,810
      Cash and cash equivalents and
        short term investments –
        beginning of period (4)                                 2,525                   60,926                34,614                    804
      Cash and cash equivalents and
        short term investments –
        end of period (4)                                       4,512                   34,614                 4,512                 34,614

(1)    “Non-cash working capital changes” and “Cash used in operating activities” exclude “Deposits” which have been expressed as a separate
       line item in the Summary of Cash Flows.
(2)    “Cash from financing activities” excludes “Decrease in long term debt” and “(Decrease)/increase in loans from affiliated company”.
(3)    “Other investing and financing activities” consist of “Development costs capitalized”, “Investment in Fundo Wheels AS”, “Investment in
       convertible notes”, “Decrease in long term receivables”, “Proceeds on disposal of property, plant and equipment”, “Cash flows from
       (used in) financing activities – Other”, “decrease in long term debt” and “(Decrease)/increase in loans from affiliated company”.
(4)    “Cash and cash equivalents and short term investments” includes short term investments representing surplus cash from the 2007
       common share issuance invested in one year interest bearing deposits.


Cash Flows Before Financing Activities                                    The consumption of cash during fiscal 2008 is largely
The Company’s operations consumed cash flows of                           attributable to the growth of the Company’s solar grade
$1.6 million in the fourth quarter 2008 compared to con-                  silicon product line. Accounts receivable have increased
suming cash flows of $15.0 million in the same quarter in                 $17.6 million due to the higher average selling price
the prior year. For fiscal 2008 the Company’s operations                  of solar grade silicon and the increased sales volumes.
consumed $44.2 million compared to consumption of                         For fiscal 2008, Magnesium Group accounts receivable
$20.1 million in fiscal 2007. In both the fourth quarter                  increased $0.7 million as increased magnesium costs
2008 and fiscal 2008 the Company generated positive                       were passed on to customers. The inventories increase
cash from operations before changes in non-cash work-                     of $55.9 million was driven by both the Silicon Group
ing capital of $5.9 million and $19.5 million, respectively.              ($46.3 million) and the Magnesium Group ($9.6 million).




24     Management’s Discussion & Analysis
Timminco 2008 Annual Report
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Timminco 2008 Annual Report

  • 2. positioned to lead in the solar economy
  • 3. The amount of the sun’s energy striking the earth in a 40-minute period is equivalent to global energy consumption for an entire year. Through photovoltaics (PV), this energy can be converted directly into electricity with virtually no impact on the environment. Annual solar PV energy production has grown at a compound annual rate of 46% since 2001, reaching 3.8 gigawatts in 2007.
  • 4. The Solar Energy Opportunity Solar energy is emerging as the front runner in the race to establish renewable sources of energy. Why Renewable Energy?1 Why Solar? Increasing demand for clean, 800 Projected renewable energy alternatives 700 600 Rising prices for conventional, non-renewable energy sources Quadrillion Btu 500 growing 400 energy Proven, reliable technology 300 demand with cost and logistical 200 advantages over other 100 0 renewable energy alternatives 80 85 90 95 00 05 10 15 20 25 30 Global energy consumption is expected Government initiatives and subsidies to rise by 50% from 2005 to 2030. Declining cost structure – convergence with electricity grid prices absent subsidies 1 See page 18. 2 The Solar Energy Opportunity
  • 5. The sun’s energy doesn’t produce carbon dioxide, won’t run out, and it’s free. Photovoltaics are 85 times as efficient as growing corn for ethanol. On a 91 m by 91 m (1 hectare) plot of land, enough ethanol can be produced to drive a car 48,000 km per year; by covering the same land with photo cells, a car could travel 4,020,000 km per year. 48,000 km 91 square meters 4,020,000 km 0 1,000,000 2,000,000 3,000,000 4,000,000 91 square meters Annual Global In recent years, the world has become increasingly concerned about the sustainability, the environmental impact and the Solar PV Production2 rising cost of conventional energy sources such as fossil fuels. These concerns have spurred global demand for alternatives 4000 that are renewable, environmentally friendly and have the potential to be less expensive. Solar energy has emerged as 46% 3500 one of the most viable options based on its reliability, minimal 3000 impact on its surroundings and logistical advantages, as 2500 well as its broad geographical application compared to other Megawatts renewable energy sources. 2000 compound annual Over the long term, the solar PV energy industry is expected 1500 growth since 2001 to experience significant growth driven by continued growth 1000 in the demand for electricity worldwide, the increasing 500 preference for renewable energy sources and solar’s advan- tages over other “clean” alternatives. This growth is being 0 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 supported by hundreds of billions of dollars of investment and governmental commitments to increasing the proportion Photovoltaic production has nearly of energy generated by alternative means. Moreover, as doubled every two years, increasing related technologies improve and output in the various at a compound annual growth rate segments of the value chain increases, solar PV energy is of 46 percent since 2001. becoming more economical. 2 See page 18. The Solar Energy Opportunity 3
  • 6. At a Glance Timminco has assumed world leadership in the production of upgraded metallurgical silicon (UMSi) for the solar energy industry. Silicon Metal With more than 30 years of experience, we are one of North America’s largest producers of silicon metal. Our products are used primarily in the chemical, electronics, aluminum and steel industries, as well as for the production of polysilicon for solar cells. We also direct some of our output to our own production of solar grade silicon. Raw Material Electric Arc Silicon Metal Furnace Process Si Quartz Silicon Metal Our quartz mining rights Quartz is processed into Some silicon metal is sold provide security of supply. silicon metal. for use in the chemical, electronics, aluminum and steel industries. 4 At a Glance
  • 7. Canada Québec Bécancour 70-acre facility in Bécancour, Québec Solar Grade Silicon We produce solar grade silicon using innovative metallurgical purification techniques. Our proprietary patents-pending process allows us to offer our customers, who produce ingots, wafers and cells for the solar photovoltaic industry, an economic alternative to conventional material: upgraded metallurgical silicon (UMSi). Proprietary Solar Grade Silicon Solar Panel Purification Production UMSi Ingot Brick Wafer Cell Patents-pending metallurgical Customers turn our process converts silicon metal raw solar grade silicon to UMSi. into solar panels. At a Glance 5
  • 8. Financial and Operational Highlights In its first full year of operation, our solar grade silicon product line contributed $65 million in gross revenue. Consolidated Sales EBITDA3 $ in millions 252.6 $ in millions 166.2 21.3 52% (8.9) 2007 2008 2007 2008 Sales by Product Line Solar Grade 2007 Silicon 2008 2% Solar Grade Silicon Magnesium 24% Magnesium 25% 38% Silicon Metal 60% Silicon Metal 51% Solar Grade Silicon Silicon Metal Magnesium (net revenue) (net revenue) (net revenue) 61.8 127.7 63.1 $ in millions 127.7 99.9 61.8 62.4 63.1 3.9 2007 2008 2007 2008 2007 2008 3 See page 18. 6 Financial and Operational Highlights
  • 9. During 2008, we significantly ramped up our solar grade silicon operations, steadily increasing production in each successive quarter and shipping more than 1,000 mt of UMSi to more than 10 different customers. 2008 UMSi shipments 424 total shipments quarterly shipment growth (Q1 to Q4) 300 1,045 324% 221 100 mt Q1 Q2 Q3 Q4 Achieved consolidated sales of $252.6M and EBITDA of $21.3M 3 Shipped 1,045 mt of UMSi Expanded solar grade silicon operations to six lines, adding a seventh subsequent to year end Increased maximum revolving bank credit line to US$ 50.0 million Completed a $25 million common equity private placement (subsequent to year end) Signed a non-binding LOI to divest remaining magnesium operations (subsequent to year end) 3 See page 18. Financial and Operational Highlights 7
  • 10. The challenges we faced included managing the construction of a new plant in stages with a sequential start-up of furnaces commissioned, the training of personnel, acquiring the necessary skills to handle new equipment and a new process, and securing a new mix of raw materials. We are continuing the learning process in concert with our customers. The build-out of our solar grade silicon business has positioned Timminco for growth. The rapid deterioration in the global economy, however, has had an adverse impact on our markets in the first quarter of 2009, signifi- cantly dampening the demand for both silicon 2008 was a transformational year for metal and UMSi. Timminco. It was the first year of commercial production of upgraded metallurgical silicon During my long tenure in the metals industry, (UMSi) for the solar industry. It also marked I have witnessed a number of market the disengagement of Timminco from non- downturns. Experience has taught me that core, i.e., non-silicon, related activities. Both minimizing risk through capital preservation, events have to be seen in context, as the focus cost reduction, and inventory management are of the Company is now solely on its silicon essential during such periods. Accordingly, related activities, resulting in a major sim- we have taken decisive action, implementing plification of the corporate structure and the a cost containment plan that eliminates management process. non-essential capital expenditures, reduces our working capital requirements and The ramp-up in 2008 in the production of UMSi reduces the overall cost structure of our was challenging and slower than originally silicon operations. Once the markets return, planned. Nevertheless, we expanded ship- as they eventually will, Timminco will ments from 100 metric tons (mt) in the first emerge as a more efficient competitor. quarter to 424 mt in the fourth quarter with total shipments for the year of 1,045 mt. That We have temporarily adjusted our output levels product line generated $65 million in gross of solar grade silicon to bring them in line revenue and contributed significantly to the with customer orders. We have also deferred 52% growth in overall sales to $253 million further expansion of our solar grade silicon with EBITDA3 of $21 million. capacity until our customers have confirmed orders that exceed our existing capacity. We are working closely with our customers to monitor their needs going forward. 3 See page 18. 8 Letter to Shareholders
  • 11. 2008 was a transformational year for Timminco. It was the first year of commercial production of UMSi for the solar industry. We will also temporarily curtail production of The solar energy industry is one with significant silicon metal while continuing to supply silicon long-term opportunity. The global demand for metal to customers from existing finished energy is steadily increasing and solar energy goods inventory. is expected to play a significant role in the portfolio of renewables. 2009, however, will As part of the transformation of Timminco, be a challenging year. It is difficult to predict during 2008 we also focused on positioning our when market conditions will improve. We have Magnesium Group for a return to profitability taken steps to minimize risk and to position the and strategic divestiture. We took a number of Company to weather this difficult environment. important steps forward in this regard, includ- Our ongoing efforts to continue to increase ing the closure of the Haley, Ontario facility, the value proposition of our material will as well as the continued implementation of support our long-term success as the solar cost management initiatives. Subsequent to industry rebounds. year end, we signed a letter of intent to merge the majority of our magnesium operations with Winca Tech Limited, a leading China- Yours truly, based producer of magnesium products. The transaction is subject to several conditions, including financing and definitive agreements. We expect to maintain a minority ownership in the new entity, which will be known as Applied Magnesium International. We have Dr. Heinz C. Schimmelbusch also begun to wind down operations at Chairman of the Board and our magnesium extrusion facility in Aurora, Chief Executive Officer Colorado, with the expectation of closing that facility later this year. As a result of these actions, we expect to significantly reduce our working capital investment. By restricting our involvement in the magnesium business following our exit from the aluminum casting business in Norway, the effort to turn Timminco into a silicon company with particular emphasis on the solar industry is now complete. Letter to Shareholders 9
  • 12. Value Proposition Conventional Process Silicon Metal Conventional polysilicon process: chemical ultra-refinement Semiconductor Grade Polysilicon Reverse Refinement (doping) Solar Grade Silicon Timminco Process Silicon Metal Timminco proprietary metallurgical process Solar Grade Silicon (UMSi) 1N 2N 3N 4N 5N 6N 7N A SOLAR CELL MADE WITH TIMMInCO’S UMSi 10 Value Proposition
  • 13. Our breakthrough process for producing solar grade silicon is expected to have a cost advantage over conventional polysilicon processes based on lower capital investment, lower raw material costs and lower energy consumption. The Emergence of UMSi Manufacturer Product In 2008, four leading Q-Cells Q6LEP3 manufacturers launched Canadian Solar e-Module (CS6P, CS6A) Trina Solar MeSolar products based on UMSi: Photowatt PWI400 Proprietary technology Lower capital investments Access to stable, Lower production costs inexpensive hydroelectric power Stable pricing environment Ready access to raw Ability to add capacity quickly material supply For more than three decades, we have been silicon using this process requires extensive a leading producer of silicon metal. We have capital investment and enormous energy leveraged our extensive experience and requirements resulting in high per-unit costs. technical expertise to develop a revolutionary In contrast, the Timminco process involves metallurgical-based purification process purifying silicon metal to greater than for the production of solar grade silicon, the 99.999% purity with the appropriate levels primary input in the manufacture of cells for of the elements boron and phosphorus. the solar energy industry. Our material, known The simplicity of our method and relatively as upgraded metallurgical silicon, or UMSi, low energy requirements result in capital is an economic alternative to the industry investments that are as little as one-tenth and standard, polysilicon. production costs that, at large-scale capacity, At the core of our value proposition is our pro- could be as little as half of those required prietary, patents-pending process that uses to produce polysilicon. Moreover, the nature non-chemical production methods to purify of our process enables us to rapidly ramp up silicon metal into upgraded metallurgical capacity to meet demand. silicon. Our process requires significantly less While our product has been validated by the expenditure for equipment and facilities than marketplace, we have only just begun to realize the conventional process used to produce poly- the potential. Continued refinement of our puri- silicon and lower input costs. Polysilicon fication process, as well as the development of production is a complex chemical-based process new methodologies to optimize ingoting, will that involves refining silicon metal to a higher enable our customers to increase both produc- purity than is usable for solar cells (as high as tion yields and the cell efficiency levels they are 99.9999999% pure). Impurities are then added achieving with our material. The achievement of through a process called “doping” to enable the these objectives will further enhance the value solar cell to conduct electricity from the solar proposition of our product. energy it captures. Producing solar grade Value Proposition 11
  • 14. Operational Review – Silicon Group $189.5m $31.9m Revenue increased 83% over 2007 EBITDA3 increased from $-0.7m to $31.9m Purity levels achieved 0.5 PPM boron Timminco Solar Grade Silicon 1.5 PPM phosphorus Solar Grade Silicon (UMSi) The successful build-out of our solar grade In 2008, our solar grade silicon operations silicon operations in 2008 contributed were focused on three interrelated objectives: $65 million in gross revenue and more than $30 million in gross profit 4 to the Company’s 1. Increasing production and shipments of financial results for the year. It represented UMSi to meet our customer commitments; in excess of 24% of our consolidated revenue. 2. Improving the purity of our material Since introducing our UMSi product in late to increase its value proposition for our 2007, we have signed long-term supply customers; and contracts with seven leading ingot, wafer 3. Expanding our production facility to and cell manufacturers. address market demand. As we gain experience with our production pro- We made strong progress in each of cess, we are continually applying new learning these areas. and refining our methodologies to improve both our product and our efficiency. During 2008, In our first full year of operation, we shipped we made strong progress in increasing the 1,045 metric tons (mt) of UMSi to our custom- purity of our material, achieving average boron ers, the majority of which was delivered and phosphorus levels of 0.8 and 3.0 parts per under long-term supply contracts. Shipment million (ppm), respectively, and achieving levels volume increased appreciably in each succes- as low as 0.5 ppm and 1.5 ppm. Material of this sive quarter, quadrupling from the first to the purity has enabled customers to manufacture fourth quarter, the result of both the scale-up cells exclusively using Timminco UMSi, as of our operations and improvements in the opposed to blending it with polysilicon. efficiency of our process throughout the course of the year. In support of customer commitments and growing market demand for solar grade silicon, early in 2008 we made the strategic decision 3 See page 18. 4 See page 18. 12 Operational Review – Silicon Group
  • 15. The primary focus of our Silicon Group in 2008 was the build-out of our solar grade silicon operations. An InGOT MADE FROM TIMMInCO UMSi PRIOR TO BEInG CUT InTO BRICKS. PICTURED: REné BOISVERT, PRESIDEnT – SILICOn (LEFT) AnD DOMInIC LEBLAnC, SEnIOR EnGInEER, RESEARCH AnD DEVELOPMEnT (RIGHT). to significantly expand our production capacity Key achievements from our initial three-line operation. By year end, we commissioned an additional three 1,045 lines and added one more in the first quarter shipments of solar of 2009. Our ability to rapidly and inexpensively mt grade silicon add new capacity is an advantage in the solar grade silicon industry. We have realized our existing capacity with an investment of approxi- mately $100 million. 0.5/1.5 purity levels of boron To date, our priorities have been output levels and quality – scaling up production as rapidly ppm and phosphorus as possible and ensuring that our material achieved, respectively meets or exceeds our customers’ specifica- tions. We are now increasingly focused on lowering the cost of producing our material. 7 Our proprietary purification process has solar cell manu– cost advantages stemming from low raw facturers under material costs and significantly lower require- multi-year contracts ments for electricity, the largest input. Our average cost of production for 2008 was $32 per kilogram, declining to $30 per cell efficiency being 16 kilogram in the fourth quarter, while absorb- ing start up costs relating to three additional achieved by certain lines. In December, during which we achieved % customers using our highest monthly production volume to our material date, we achieved a cost of $26 per kilogram. Operational Review – Silicon Group 13
  • 16. Subject to production volumes, we expect to decline in orders for UMSi. With little visibility appreciably lower our per-unit costs in 2009 into the timing for the recovery of the solar mar- through growth in output and improvements in ket, we have adjusted our business accordingly, efficiency. We are confident that the low-cost lowering our UMSi production to levels that are structure of our process will provide us with an in-line with customer orders. Concurrently, we advantage in the solar grade silicon market. have deferred further expansion of our capacity until the market recovers. During this period, Another area of strategic focus is on driving we will continue to focus on increasing the value the value proposition of our UMSi for our proposition of our material to support our long- customers. A critical stage in the manufactur- term success as the solar industry recovers. ing of solar cells is the production of ingots from solar grade silicon. Since we first began Silicon Metal shipping our solar grade silicon, we have been working closely with our customers to With more than three decades of experience, support their knowledge and capabilities for Timminco has established itself as a leading the production of ingots using our material. producer of silicon metal and related products, To this end, we installed ingoting capabili- including ferrosilicon. Our facility in Bécancour, ties at our UMSi facility toward the end of Québec, is one of the largest single-site silicon 2008 for research and development, as well metal production facilities in North America, as quality control purposes. We have made and benefits from low electricity rates and strong progress to date in the optimization of close proximity to efficient transportation the ingot making process using our material. routes and raw material. Our continued efforts in this area will enable In 2008, we shipped more than 45,000 mt of our customers to improve the yields they are silicon metal to customers in a broad range achieving with our material, thereby lowering of industries. Our materials are key inputs in their overall cost of production, as well as the production of more than 4,000 consumer increase the efficiency levels of the solar cells and industrial products, such as sealants and they are manufacturing with our material. lubricants, as well as sophisticated electronics Some of our customers have achieved cell components, including computer chip wafers efficiency levels of more than 16%, comparable and semi-conductors. Our silicon metal is to those achieved with polysilicon. Working also used by customers for the production of with the Engineering Systems Division of AMG polysilicon, the most widely used form of solar Advanced Metallurgical Group, a leading manu- grade silicon for the manufacture of solar cells. facturer of the furnaces used for ingoting, we are continuing to develop new processes and In recent years, the price of silicon metal methodologies that increase the usefulness of has appreciated from the historical lows of our material for our customers. approximately US$0.50 per pound reached in 2003 to the US$1.70 to US$1.90 range The successful build-out of our solar grade throughout most of 2008 (prior to the impact silicon operations in 2008 has positioned of the general macroeconomic environment). Timminco to capitalize on the anticipated The significant price appreciation was the growth of the solar industry over the long term. result of the confluence of a number of market The industry, however, is currently being conditions, including higher energy costs, a challenged by weakness in the global economy number of independent factors that have con- and restrictive credit conditions, which have strained supply, and increased market demand, adversely impacted the demand for solar power especially from the solar energy industry, installations and caused a build up of inventory among others. Because our silicon metal throughout the supply chain. As a result, during operation concludes its annual contracts in the the first quarter of 2009, we experienced a year prior to that in which product is delivered, 14 Operational Review – Silicon Group
  • 17. OnE OF THREE SUBMERGED ARC FURnACES PRODUCInG 99% SILICOn METAL. we benefited from higher prices in effect in the Our objective over the long term is to continue second half of 2007 compared to late 2006. As a to transition part of our operation to support result, our silicon metal product line generated our UMSi production, while at the same time revenue of $128 million, an increase of 28% optimizing our customer base to capitalize on over the previous year’s total. the evolving product mix resulting from the transition. Short-term demand, however, has The primary focus of our silicon metal been adversely impacted by the slowdown in product line in 2008 was meeting our volume the chemical and aluminum industries, as well commitments to our customers. Accordingly, as the solar industry. In response, we have the majority of our production was shipped implemented a cost containment plan under to customers under contract. Silicon metal, which we will temporarily suspend production of however, is the primary input used in the silicon metal until market conditions improve. production of our UMSi and we benefit from During this period, we will supply silicon metal the synergies of having the production of to customers from existing finished goods both materials at the same site. Accordingly, inventory. We will monitor the progress of the it is our objective to increasingly use our silicon metal market and will resume produc- silicon metal capabilities to supply our own tion as demand warrants. UMSi operations. Operational Review – Silicon Group 15
  • 18. Commitment to Sustainable Development As a producer of materials for the solar PV Environment – Energy Usage industry, we view ourselves as an integral part GRI Indicators EN3, EN4 of global efforts to reduce dependencies on Energy efficiency is a key tool in achieving fossil fuel and other hydrocarbon-based energy reduced greenhouse gas (GHG) emissions at generation and minimize the environmental our manufacturing facilities. Production of impact of energy consumption. Moreover, our silicon metal using electric arc furnaces is a low-cost solar grade silicon produced from high electrical energy consuming process. metallurgical silicon consumes significantly The purification of silicon also consumes less energy than traditional purification energy through burning natural gas or other methods for producing solar grade silicon hydrocarbon-based fuels. Careful management from polysilicon. and further process development can control As a natural corollary to our strategic focus or even reduce the amount of energy required on the solar PV industry, we are committed to to produce and purify metallurgical silicon. achieving the highest standards of environmen- Whilst energy efficiency is an important tool tal excellence at our manufacturing facilities. to combat climate change, the carbon footprint The principles of sustainable development will of our manufacturing sites is significantly continue to be implemented throughout our affected by the local power suppliers. organization in future years. In Québec, where hydroelectric power is predominant, remarkably low carbon indirect This annual report sets out the principles by emissions are associated with operations. which we intend to measure our performance Future energy consumption data will segregate towards these objectives in future years. direct energy versus indirect energy and energy Specifically, for future sustainable develop- from renewable and non renewable sources. ment reports, we are committed to reporting Indirect energy almost exclusively encom- environmental and safety performance passes the purchase of electricity, while direct according to the Global Reporting Initiative’s energy includes, among others, the onsite (GRI’s) G3 guidelines for sustainability combustion of natural gas, gasoline and other reporting. The initial indicators that we have oils for heating and transportation purposes. identified for data collection and their relation- ship to GRI are outlined below. Environment – Water Management Environment – Raw Material Usage GRI Indicator EN8 GRI Indicators EN1, EN2 We recognize that prudent use of water reserves is an important sustainable business We recognize that efficient use of primary practice. Even in water abundant areas, materials and recycled materials is an impor- careful management of raw water usage can tant sustainable business practice. We will save energy associated with pumping and collect data on our primary and recycled effluent treatment costs, and can help raw material usage as a means to identify minimize effects on water quality through opportunities to increase efficiencies in the the control of discharges. We will collect data use of these materials. on water usage and use this data to identify opportunities for water recycling and water usage reduction projects. 16 Commitment to Sustainable Development
  • 19. Our commitment to sustainable development is a fundamental corporate goal which is essential for delivering long-term value to our shareholders and to the communities in which we operate. Environment – Climate Change Environment – Emissions to Water GRI Indicators EN16, EN17 GRI Indicator EN21 We recognize that a worldwide response at Emissions to water generally result from the every level of society, personal, commercial discharges of process water. Strategies to re- and governmental, is urgently required to duce emissions include on-site water recycling, address climate change while promoting utilizing less input water and using water only progress and growth. Reduction of GHG emis- in non-contact processes. We will collect data sions is an important sustainability objective. on the volume of water discharged from our We will collect data on our GHG emissions and facilities and the levels and types of impurities use this data to identify opportunities to reduce in that water. such emissions relative to the volume of silicon metal and solar grade silicon that we produce. Environment – Waste Production Over 95% of GHG emissions at our metal- GRI Indicator EN22 lurgical silicon manufacturing site occur as a We recognize that most waste materials have result of the production of carbon dioxide as a an intrinsic value resulting either from chemical by-product of the process for making silicon composition or physical properties. We will metal. Specifically, carbon-based process continue to seek out either recycling method- materials, such as coal, coke, charcoal and ologies or beneficially reuse opportunities wood chips (C), are combined with quartz for all materials currently disposed as waste. (SiO2) in a pyrometallurgical process to create We will collect data on our waste production silicon (Si) and carbon dioxide (CO2). Although and set goals for the reduction of wastes. the production of solar grade silicon produces GHG emissions, studies have shown that the Safety – Accident Rates lifetime energy created from a solar PV system GRI Indicator LA7 significantly exceeds the energy used in its The continued health and safety of all employees production. is a core value of ours. Safety data will be collected to cover all accidents involving our Environment – Emissions to Air employees at any of our facilities. Lost time GRI Indicators EN19, EN20 accident rates and accident severity rates will Particulates from furnaces are controlled by be the primary indicators used to assess our baghouses, which are the best and most performance. reliable technology for particulate emission control. We will collect data on our air emis- sions and use that data to identify opportunities to reduce emissions of both particulate and other air pollutants. Commitment to Sustainable Development 17
  • 20. Cautionary note on Forward-Looking Information This Annual Report contains “forward-looking information”, completion of related proposed transactions; cost and including “financial outlooks”, as such terms are defined availability of magnesium metal; dependence upon in applicable Canadian securities legislation, concerning key customers of magnesium extruded and fabricated Timminco’s future financial or operating performance and products; credit risk exposure; customer concentration; other statements that express management’s expectations equipment failures; labour disputes; foreign currency ex- or estimates of future developments, circumstances change; dependence upon key executives and employees; or results. Generally, forward-looking information can completion and integration of potential acquisitions, part- be identified by the use of forward-looking terminology nerships or joint ventures; risks with foreign operations such as “expects”, “targets”, “believes”, “anticipates”, and suppliers; environmental, health and safety laws “budget”, “scheduled”, “estimates”, “forecasts”, “intends”, and liabilities; transportation disruptions; conflicts of “plans” and variations of such words and phrases, or by interest; interest rates; intellectual property infringement statements that certain actions, events or results “may”, claims; new regulatory requirements; changes in tax “will”, “could”, “would” or “might”, “be taken”, “occur” laws; and climate change. These factors are discussed or “be achieved”. Forward-looking information is based in greater detail in Timminco’s Annual Information Form on a number of assumptions and estimates that, while for the year ended December 31, 2008 and in Timminco’s considered reasonable by management based on the most recent Management’s Discussion and Analysis, business and markets in which Timminco operates, are each of which is available via the SEDAR website at inherently subject to significant operational, economic www.sedar.com. Timminco provides financial outlooks for and competitive uncertainties and contingencies. the purpose of assisting investors understand manage- Timminco cautions that forward-looking information ment’s views on Timminco’s potential future financial involves known and unknown risks, uncertainties and or operating performance, and readers are cautioned other factors that may cause Timminco’s actual results, that such information may not be appropriate for other performance or achievements to be materially different purposes. Although Timminco has attempted to identify from those expressed or implied by such information, in- important factors that could cause actual results, per- cluding, but not limited to: deteriorating global economic formance or achievements to differ materially from those conditions; future growth plans and strategic objectives; contained in forward-looking information, there can be liquidity risks; limitations under existing credit facilities; other factors that cause results, performance or achieve- long-term contracts for supplying solar grade silicon; ments not to be as anticipated, estimated or intended. solar grade silicon production cost targets; selling prices There can be no assurance that such information will of solar grade silicon and silicon metal; achieving and prove to be accurate or that management’s expectations maintaining the purity of solar grade silicon; production or estimates of future developments, circumstances or capacity expansion at the Bécancour facilities; pricing results will materialize. Accordingly, readers should not and availability of raw materials for the silicon business; place undue reliance on forward-looking information. customer capabilities in producing ingots; limited history The forward-looking information in this Annual Report is with the solar grade silicon business; dependence upon made as of the date of the Management’s Discussion and power supply for silicon metal production; protection of Analysis included in this Annual Report and Timminco intellectual property rights; government and economic disclaims any intention or obligation to update or revise incentives; closure of the magnesium facilities and the such information, except as required by applicable law. Endnotes 1 Source: International Energy Outlook 2008. 2 Source: Compiled by Earth Policy Institute from Worldwatch Institute, Vital Signs 2005 (Washington, DC: 2005); Worldwatch Institute, Vital Signs 2007–2008 (Washington, DC: 2008); Prometheus Institute, “23rd Annual Data Collection – Final,” PVNews, vol. 26, no. 4 (April 2007), pp. 8–9; REN21, Renewables 2007 Global Status Report: A Pre-Publication Summary for the UNFCCC COP13 (Paris: December 2007). 3 EBITDA is not a recognized measure under Canadian generally accepted accounting principles (GAAP). The Company’s management believes that, in addition to net income (loss), EBITDA is a useful supplemental measure as it provides investors with an indication of cash available for distribu- tion prior to debt service, past pension service obligations, capital expenditures, income taxes and restructuring cash payments. Investors should be cautioned, however, that EBITDA should not be construed as an alternative to net income determined in accordance with GAAP as an indicator of the Company’s profitability. Also, EBITDA should not be construed as an alternative to cash flows from operating, investing and financing activities as a measure of liquidity and cash flows. The Company’s method of calculating EBITDA may differ from other companies and, accordingly, EBITDA may not be comparable to measures used by other companies. EBITDA is calculated in the manner as described in the Management’s Discussion and Analysis included in this Annual Report. 4 Gross profit is not a recognized measure under GAAP. The Company’s management believes that in addition to net income (loss), gross profit is a useful supplemental measure as it provides investors with an indication of the profits generated on products sold to customers before corporate overhead expenses. Investors should be cautioned, however, that gross profit should not be construed as an alternative to net income determined in accordance with GAAP as an indicator of the Company’s profitability. The Company’s method of calculating gross profit may differ from other companies and accordingly, gross profit may not be comparable to measures used by other companies. Gross profit is calculated in the manner as described in the Management’s Discussion and Analysis included in this Annual Report. 18 Cautionary Note on Forward-Looking Information | Endnotes
  • 21. Management’s Discussion & Analysis This Management’s Discussion and Analysis (“MD&A”) should be read in conjunction with the audited Consolidated Financial Statements of Timminco Limited (the “Company”) and the notes thereto for the year ended December 31, 2008, which were prepared in accordance with Cana- dian generally accepted accounting principles. This MD&A covers the year ended December 31, 2008 (“fiscal 2008”) and the period October 1 to December 31, 2008 (“fourth quarter 2008”) with comparisons to the year ended December 31, 2007 (“fiscal 2007”) and the period October 1 to December 31, 2007 (“fourth quarter 2007”). All amounts are in Canadian dollars unless otherwise noted. This MD&A is prepared as of March 25, 2009. Overview • The Company, through its wholly owned subsidiary Bécancour Silicon Inc. (“BSI”), shipped 424 metric The Company is divided into two segments: the Silicon tons of solar grade silicon in the fourth quarter 2008 Group, which includes the production and sale of silicon generating $27.7 million of gross revenue from this metal and solar grade silicon products, and the Mag- product line in the quarter (1,045 metric tons and nesium Group, which includes the sale of magnesium $64.6 million of gross revenue for fiscal 2008). extruded and fabricated products and specialty non- ferrous metals. • During the fourth quarter 2008, the Company received $4.4 million in deposits from customers in accordance The fourth quarter 2008 saw continued progress towards with the terms of solar grade silicon supply contracts. the Company’s goal of achieving profitable operations These amounts, which are non-interest bearing through increasing production and sales of solar grade pre-payments to be credited against future deliveries silicon and further expansion of the Company’s solar of solar grade silicon, will be used to fund the grade silicon manufacturing facility. The Company’s capacity expansion. operations were profitable in fourth quarter 2008 and fis- cal 2008 (before charges for reorganization costs, equity in • During the fourth quarter 2008, the Company amended the loss of Fundo Wheels and the impairment of invest- its Credit Agreement with Bank of America, N.A. ment in Fundo Wheels). The reported loss before income to increase the maximum revolving credit line to taxes in fiscal 2008 includes a reorganization charge US$50.0 million from US$32.8 million. The availability relating to the closure of the Company’s Haley, Ontario of the revolving credit facility is subject to the borrow- magnesium manufacturing facility and an asset impair- ing base net of a minimum availability requirement ment charge relating to the write-down of the Company’s of US$2.0 million. The Company intends to use the investment in Fundo Wheels AS (“Fundo”). increased credit line to finance potential increases in working capital in support of the ramp-up of its solar • Sales for the fourth quarter 2008 were $72.7 million grade silicon production. compared to $36.4 million in the fourth quarter 2007, an increase of 100%. The increase is attributable • During the third quarter 2008 management determined primarily to increased sales of the Company’s Silicon that there was a permanent impairment in the carrying Group reflecting volume growth of solar grade value of the Company’s equity and loan investment silicon and pricing strength in silicon metal products. in Fundo. The investment was written down to $nil For the fourth quarter 2008, the Company’s EBITDA which is management’s best estimate of its fair value. was $6.4 million, compared to an EBITDA loss of On January 12, 2009, Fundo commenced bankruptcy $7.3 million in the fourth quarter 2007. For the fourth proceedings in Norway. The Company’s investment in quarter 2008, the net loss was $1.3 million or $0.01 per Fundo is in the form of common equity and convertible share, compared to a loss of $8.8 million or $0.08 per loans that are subordinated to other secured parties. share in the fourth quarter 2007. As a result of the commencement of these proceed- ings, management does not anticipate recovery of any • During fiscal 2008 sales increased by 52% from proceeds from the Company’s investment in Fundo. $166.2 million in fiscal 2007 to $252.6 million reflecting the strong growth in sales of solar grade silicon. Global economic conditions have deteriorated rapidly EBITDA for fiscal 2008 was $21.3 million compared to over the last several months as a result of the financial an EBITDA loss of $8.9 million in fiscal 2007. Net loss crisis and recession that negatively impacted markets for fiscal 2008 was $22.6 million or $0.22 per share in North America, Europe and Asia during 2008. These compared to a loss of $18.0 million or $0.20 per share for fiscal 2007. Management’s Discussion & Analysis 19
  • 22. developments are having and will likely continue to have this period, the Company will supply silicon metal to a broad-reaching impact on the Company’s businesses customers from existing finished goods inventory. and the industries in which they operate. The severity, The Company will continue to produce solar grade duration and impact of these developments are not yet silicon, although at levels that bring production in line fully understood. Many of the Company’s customers are with customer orders. The Company will defer further experiencing financial constraints and have reduced or capacity expansion of its solar grade silicon facility deferred their purchases. In response to this environ- pending recovery of demand for solar grade silicon. ment, the Company has subsequent to the year end announced certain initiatives in both its Silicon and Strategy Magnesium Groups to reduce expenditures and acceler- Timminco is focused on creating a profitable, high growth ate reduction of working capital. business from the development of its solar grade silicon • On February 3, 2009, the Company issued 7,042,000 product line. Building upon its metallurgical silicon common shares in an equity offering by way of private operations, the Company purifies metallurgical silicon placement at $3.55 per share for net proceeds of using a proprietary process to supply solar cell manufac- $24.2 million. The Company’s controlling shareholder, turers with solar grade silicon, also known as upgraded AMG Advanced Metallurgical Group N.V. (“AMG”), metallurgical silicon (“UMSi”), which is a lower cost subscribed for 3,938,200 shares (55.9% of the offering) alternative to polysilicon. The Company’s strategy has and the remaining 3,103,800 shares were issued to the following key elements: other investors. AMG currently holds 50.7% of the total • Low cost production based upon a proprietary issued and outstanding share capital of the Company. metallurgical process that consumes significantly less The Company completed this financing as a prudent energy than traditional silicon purification methods contingency measure in light of the impact that the cur- rent global economic conditions are having on the solar • Internal supply of silicon feedstock for purification industry. The additional capital from this financing will process to secure supply and control quality and cost strengthen the Company’s financial position by provid- • Lower capital investment for equivalent capacity ing the Company with additional liquidity to finance • Expansion of productive capacity to meet committed working capital having regards to potentially lower customer demand operating cash flows from possible reduced short-term • Development of a customer base focused on the use demand from solar grade silicon customers and delays of UMSi to lower the total cost per watt of solar cells in receipt of outstanding customer deposits. delivered into the market • On February 18, 2009, the Company announced a • Ongoing collaboration with customers and the non-binding letter of intent with Winca Tech Limited Company’s controlling shareholder, AMG, to develop (“Winca”), a leading Chinese-based producer of mag- state-of-the-art techniques for transforming UMSi nesium products, to merge the principal components into high quality ingots for processing into silicon of the Company’s magnesium and specialty metals wafers, and allowing customers to lower their total business, including its manufacturing facility in Nuevo cost per watt by implementing such know-how Laredo, Mexico, with all of Winca’s operations. The Company expects to retain a minority equity interest in During 2008 the Company made progress on all of the key the combined business, which will be known as Applied elements of its strategy. Production ramped up sequen- Magnesium International. The proposed merger is tially throughout 2008 and the average cost of production subject to a number of conditions, including financing dropped sequentially despite one-time costs incurred in and execution of definitive agreements, and is expected bringing on new production capacity. Acquisition of new to be completed in the second quarter 2009. long term customers for UMSi in the first half of the year supported the business case for proceeding with an ex- • Also on February 18, 2009, the Company announced pansion of production capacity. By year end, the Company that it would wind down production operations at had installed one third of the incremental planned capac- its existing magnesium extrusion facility in Aurora, ity. Work progressed on securing new sources of high Colorado and close that facility later in 2009. quality raw materials for silicon feedstock production and • On March 17, 2009, the Company announced that it will the Company installed an ingoting furnace that enabled temporarily curtail production of silicon metal starting commencement of research and development activities in the second quarter 2009 in recognition of difficult on this downstream activity in the fourth quarter. market conditions including reduced demand for silicon Key factors for the Company in further executing its metal in the chemical and aluminum industries. The strategy include: continued reduction of unit costs of decrease of the Company’s silicon metal production production, improved quality of UMSi (in terms of parts will result in a temporary workforce reduction. During 20 Management’s Discussion & Analysis
  • 23. per million of impurities) and development of a “recipe” Aurora, Colorado facility, were successfully moved to for the production of high quality ingots from its UMSi the Company’s manufacturing facility in Nuevo Laredo, that can be shared with its customers. This last factor will Mexico supported by the Chinese supply chain. These be driven by research and development activities by the moves have provided the Magnesium Group with a Company at its Bécancour site and in collaboration with competitive core to be leveraged by a strategic purchaser. its key equipment suppliers. Subsequent to year end, the Company announced the The Company has decided to reduce its investment in closure of its Aurora facility and the signing of a letter its magnesium business, and has been pursuing a of intent with Winca, its primary China-based supplier, divestiture and other strategic alternatives during to transfer the Company’s magnesium business to a 2008. Given the low manufacturing cost environment in new merged business that would include all of Winca’s China, the Company successfully commenced sourcing magnesium operations and would be majority owned by magnesium from China prior to the mid-2008 closure of Winca. Upon closing of this proposed transaction, the the Haley, Ontario magnesium manufacturing facilities. Company will have significantly reduced its exposure to In addition, high labour content activities related to water the magnesium market, holding only a minority interest heater anodes, formerly undertaken in the Company’s in the merged business. Summary of Operations ($000’s, except per share amounts) Fourth Quarter Fourth Quarter Fiscal 2008 Fiscal 2007 2008 (unaudited) 2007 (unaudited) (audited) (audited) Sales Silicon 58,535 24,339 189,452 103,748 Magnesium 14,193 12,100 63,111 62,408 Total 72,728 36,439 252,563 166,156 Gross Profit (1) Silicon 15,387 (2,693) 40,068 939 Magnesium 1,196 105 7,955 5,567 Total 16,583 (2,588) 48,023 6,506 Gross Profit Percentage Silicon 26.3% (11.1%) 21.2% 0.9% Magnesium 8.4% 0.9% 12.6% 8.9% Total 22.8% (7.1%) 19.0% 3.9% EBITDA (1) Silicon 11,556 (2,050) 31,935 (677) Magnesium (2,324) (3,875) (1,999) (2,911) Corporate / Other (2,825) (1,411) (8,673) (5,322) Total 6,407 (7,336) 21,263 (8,910) Net Income (Loss) Silicon 7,499 (3,098) 19,864 (1,590) Magnesium (3,902) (2,712) (14,668) (4,142) Corporate / Other (4,875) (3,026) (27,805) (12,304) Total (1,278) (8,836) (22,609) (18,036) Loss per common share, basic and diluted (0.01) (0.08) (0.22) (0.20) Weighted average number of common shares outstanding, basic and diluted 104,275 103,978 104,126 90,080 (1) See “Non-GAAP Accounting Definitions”. Results for the fourth quarter and fiscal 2008 were Company’s investment in Fundo Wheels AS during fiscal reduced by a reorganization charge of $1.3 million and 2008. In the absence of these charges the Company would $11.9 million, respectively, relating to the closing of the have reported a profit for both the fourth quarter and Company’s Haley, Ontario magnesium manufacturing fiscal 2008. facility and $12.4 million relating to the impairment of the Management’s Discussion & Analysis 21
  • 24. Silicon Group Gross margin for the solar grade silicon product for the Sales of the Silicon Group were $58.5 million in the fourth fourth quarter 2008 was 54% and for fiscal 2008 was 48%. quarter 2008, up 140% from $24.3 million in the fourth The gross margin percent increased in the fourth quarter quarter 2007. For fiscal 2008, Silicon Group sales were 2008 compared to the gross margin of 42% in the third $189.5 million compared to $103.7 million in fiscal 2007, quarter of 2008 due to the higher average selling prices an increase of 83%. The increase in sales for the fourth realized. The average cost of sale per metric ton of solar quarter 2008 compared to the same period of 2007 is due grade silicon continues to decline and was lower in the to increased sales volume of silicon metal and solar grade fourth quarter 2008 than previous quarters. Management silicon and higher average selling prices for silicon metal expects the costs of production per metric ton of solar sales. During fiscal 2008 and the fourth quarter 2008, grade silicon to decrease as the expansion of the BSI solar grade silicon gross revenues were $64.6 million and facility progresses and additional production capacity is $27.7 million, respectively. Net revenue for solar grade brought on stream. silicon, including a deduction for anticipated returns of EBITDA of $11.6 million for the fourth quarter 2008 scrap, for these periods was $61.8 million and $25.9 million, increased significantly compared to the fourth quarter respectively. The Company shipped 424 metric tons 2007 negative EBITDA of $2.1 million. Similarly, EBITDA of of solar grade silicon material in the fourth quarter 2008, $31.9 million for fiscal 2008 was substantially higher than compared to 33 metric tons in the fourth quarter 2007 the negative $0.7 million for fiscal 2007. The increases and 300 metric tons in the third quarter 2008. The average reflect the shift in sales mix from metallurgical silicon to selling price for solar grade silicon sales in the fourth quar- solar grade silicon, favourable conversion of the U.S. dol- ter was $65 per kilogram and $62 per kilogram for fiscal lar and Euro to Canadian dollars and the stronger margins 2008, compared to $44 per kilogram during fiscal 2007. of the solar grade silicon. For fiscal 2008 and the fourth quarter 2008, respectively, Net income for the fourth quarter 2008 and fiscal 2008 the weakness of the Canadian dollar against the U.S. ($7.5 million and $19.9 million, respectively) were higher dollar and the Euro had a $6.5 million favourable and than the net losses for the comparable periods of 2007 an $8.8 million favourable impact on sales, respectively, ($3.1 million and $1.6 million, respectively). The increase as the majority of the Silicon Group’s sales are denomi- is due to higher profits from the solar grade silicon offset nated in these currencies. Production of silicon metal by increased amortization costs of the property, plant and was negatively impacted throughout fiscal 2008 due to equipment and income taxes. the reduced efficiency of one of the electric arc furnaces pending receipt of a repaired transformer in the fourth Magnesium Group quarter. The Company has made a claim under its insurance For the fourth quarter 2008, sales of the Magnesium policy to recover the income lost during this interruption, Group were $14.2 million, up 17% from $12.1 million in the $1.0 million of which has been included as a recovery fourth quarter 2007. For fiscal 2008, sales were $63.1 mil- in cost of sales in the fourth quarter 2008. The trans- lion compared to $62.4 million in fiscal 2007, an increase former was fully operational by December 2008. Sales of 1%. Sales in the fourth quarter 2008 were unfavourably of regular silicon products for the fourth quarter 2008 impacted by the weakening United States economy. were $32.6 million (fourth quarter 2007 – $22.8 million) However, a stronger gross profit percentage resulted from and for fiscal 2008 were $127.7 million (fiscal 2007 – price increases across most of the Group’s product lines, $99.9 million). The increase in regular silicon product initiated to recover large unfavourable magnesium metal sales in 2008 relates to both volume and increased cost increases. Sales volume in metric tons was down average selling prices. 37% compared to the fourth quarter 2007 and 28% for Gross profit for the fourth quarter 2008 was $15.4 million fiscal 2008 compared to fiscal 2007. The volume decrease or 26.3% of sales, compared to a negative gross margin relates primarily to a decline in North American new of $2.7 million or negative 11.1% of sales in the fourth housing construction as the Magnesium Group’s principal quarter 2007. Cost of sales of the solar grade silicon product lines are new water heater anodes and construc- product are comprised of raw materials, utilities, labour tion tools. Sales softness in the Magnesium Group’s and an allocation of manufacturing overhead expenses, traditional markets of water heater anodes and construc- including depreciation. Utilities and labour represent a tion tools were offset by increased volume in specialty majority of the cost inputs, as the Company owns mining metals markets. The change in exchange rates of the rights in respect of a quartz quarry, the primary raw Canadian dollar against the U.S. dollar had an unfavour- material input. Total solar grade silicon product cost of able impact on sales of $1.6 million in fiscal 2008 and a sales for the fourth quarter 2008 and fiscal 2008 were $2.5 million favourable impact in the fourth quarter 2008. $12.6 million and $33.0 million, respectively. The main Gross profit for the fourth quarter 2008 was $1.2 million contributor to the increase in margin of the Silicon Group or 8.4% of sales, compared to $0.1 million or 0.9% of sales was the increase in sales volume of solar grade silicon. in the fourth quarter 2007. Gross profit for fiscal 2008 was 22 Management’s Discussion & Analysis
  • 25. $8.0 million or 12.6% of sales, compared to $5.6 million $8.7 million for the fourth quarter 2008 and fiscal 2008, or 8.9% of sales in the fourth quarter 2007. Gross profit respectively, compared to $1.4 million and $5.3 million, was positively impacted by price increases realized in respectively, for comparative periods in 2007. The largest the quarter and higher utilization of production facilities, portion of the increase was related to higher professional offset by higher magnesium input prices. fees and travel related to various strategic initiatives, in Negative EBITDA of $2.3 million for the fourth quarter addition to smaller increases in various other expense 2008 compared to negative EBITDA of $3.9 million in categories. the fourth quarter 2007. For fiscal 2008, EBITDA was negative $2.0 million, compared to a negative EBITDA of Closure of Haley Facility $2.9 million for fiscal 2007. The decreased losses resulted On June 6, 2008, the Company announced the closure from a rationalization of the Magnesium Group’s opera- of its Haley, Ontario manufacturing facility. This facility tions in order to lower raw materials and production costs. supplied the cast magnesium billet used in the Company’s For the fourth quarters 2008 and 2007 the net losses magnesium extrusion operations in Aurora, Colorado. All were $3.9 million and $2.7 million, respectively. For of these supplies are now being provided by outsource the fiscal years 2008 and 2007 the net losses were partners. This facility also produced specialty magnesium $14.7 million and $4.1 million, respectively. The net granules and turnings which are now produced in the results of 2008 are impacted by reorganization costs Company’s Nuevo Laredo, Mexico facility. resulting from the closure of the Haley facility. Due to The closure of the Haley facility has resulted in a charge historical asset impairment charges, depreciation is to earnings of approximately $11.9 million before taxes in nominal in all of the reported periods. fiscal 2008. The charge is lower than the range of costs of $15 to $17 million anticipated when the closure announce- Corporate and Other ment was made, although the total cost of the closure Corporate and Other EBITDA primarily represents over time will be in the expected range as indicated in the selling and administration expenses of $2.8 million and table below. Revised Revisions Revisions reorganization Recognized on in the in the charge Expense to be Cash closure third quarter fourth quarter (December 31, recognized in expenditures Cost element ($000’s) (June 30, 2008) 2008 2008 2008) future periods during 2008 Employment termination costs 1,659 970 2,629 n/a 1,333 Pension Expense 4,600 (326) 4,274 7,621 898 Site closure and remediation costs 3,220 824 (136) 3,908 n/a 312 Asset write downs 326 802 1,128 n/a n/a Total reorganization charge 9,805 824 1,310 11,939 7,621 2,543 Of the anticipated pension expense of $11.9 million related and remediation costs and increased the provision to the Haley facility, more than half relates to the settle- by $0.8 million and $1.3 million, respectively. The Com- ment of the liability to the pensioners upon wind-up of the pany also expended $1.3 million in the fourth quarter plan, when the pension obligation is actually settled, and, 2008 ($2.5 million during fiscal 2008) with respect to accordingly, is not recognized as an expense at the time of this reorganization charge, primarily for employee closure of the facility. termination costs. The balance of the reorganization charge amounting to $7.7 million comprises severance, site closure and Aluminium Wheels Investment remediation costs, asset relocation costs and asset Fundo Wheels AS (“Fundo”), a Norwegian company with write downs to estimated fair market value. The assets operations located in Høyanger, Norway, is an original located at the Haley facility were deemed to be impaired equipment manufacturer of cast aluminum wheels as of December 31, 2006 and were written down to for high end European automobile original equipment $1.25 million at that time. At December 31, 2008, the manufacturers. As at December 31, 2008, the Company Company updated its assessment of the fair market value held a 45.3% equity interest in Fundo. The remaining of the Haley land and buildings and deemed they had been 54.7% equity interest in Fundo is held by the community impaired by a further $0.8 million. of Høyanger, the Høyangerfondet Foundation and Sogn og During the third and fourth quarters 2008, the Company Fjordane Fylkeskommune. updated the estimated costs relating to the site closure Management’s Discussion & Analysis 23
  • 26. The Company has from time to time provided subordinated the Company determined that it would no longer fund debt financing to Fundo. On February 12 and July 11, Fundo’s working capital deficits. Fundo’s management 2008 the Company advanced funds to Fundo to address attempted to secure additional capital and liquidity; short term working capital deficits while Fundo pursued however, it was ultimately unsuccessful. In the third potential new sales opportunities in the automotive quarter 2008, the Company’s investment in Fundo, industry and continued the development of its hybrid consisting of equity and loans, was written down to $nil, wheel technology. Throughout the summer of 2008 the which was management’s best estimate of its fair value. automotive industry experienced a significant decrease On January 12, 2009, Fundo commenced bankruptcy in overall demand for the standard wheels manufactured proceedings in Norway. and sold by Fundo. By the end of the third quarter 2008, Liquidity and Capital Resources Summary of Cash Flows ($000’s) Fourth Quarter (unaudited) Fiscal (audited) 2008 2007 2008 2007 Net loss (1,278) (8,836) (22,609) (18,036) Non-cash adjustments 10,409 2,542 48,807 10,164 Expenditures for benefit plans and various provisions (3,198) (2,961) (6,722) (6,535) Cash from operations before changes in non-cash working capital 5,933 (9,255) 19,476 (14,407) Non-cash working capital changes (1) (7,495) (5,752) (63,645) (5,647) Cash used in operating activities (1) (1,562) (15,007) (44,169) (20,054) Deposits 4,415 – 45,534 – Capital expenditures (28,535) (7,400) (80,134) (22,611) Increase (decrease) in bank indebtedness 27,090 (306) 51,418 (26,222) Issuance of common shares 139 (55) 255 111,863 Cash from financing activities (2) 27,229 (361) 51,673 85,641 Other investing and financing activities (3) 440 (3,544) (3,006) (9,166) Net change in cash during the period 1,987 (26,312) (30,102) 33,810 Cash and cash equivalents and short term investments – beginning of period (4) 2,525 60,926 34,614 804 Cash and cash equivalents and short term investments – end of period (4) 4,512 34,614 4,512 34,614 (1) “Non-cash working capital changes” and “Cash used in operating activities” exclude “Deposits” which have been expressed as a separate line item in the Summary of Cash Flows. (2) “Cash from financing activities” excludes “Decrease in long term debt” and “(Decrease)/increase in loans from affiliated company”. (3) “Other investing and financing activities” consist of “Development costs capitalized”, “Investment in Fundo Wheels AS”, “Investment in convertible notes”, “Decrease in long term receivables”, “Proceeds on disposal of property, plant and equipment”, “Cash flows from (used in) financing activities – Other”, “decrease in long term debt” and “(Decrease)/increase in loans from affiliated company”. (4) “Cash and cash equivalents and short term investments” includes short term investments representing surplus cash from the 2007 common share issuance invested in one year interest bearing deposits. Cash Flows Before Financing Activities The consumption of cash during fiscal 2008 is largely The Company’s operations consumed cash flows of attributable to the growth of the Company’s solar grade $1.6 million in the fourth quarter 2008 compared to con- silicon product line. Accounts receivable have increased suming cash flows of $15.0 million in the same quarter in $17.6 million due to the higher average selling price the prior year. For fiscal 2008 the Company’s operations of solar grade silicon and the increased sales volumes. consumed $44.2 million compared to consumption of For fiscal 2008, Magnesium Group accounts receivable $20.1 million in fiscal 2007. In both the fourth quarter increased $0.7 million as increased magnesium costs 2008 and fiscal 2008 the Company generated positive were passed on to customers. The inventories increase cash from operations before changes in non-cash work- of $55.9 million was driven by both the Silicon Group ing capital of $5.9 million and $19.5 million, respectively. ($46.3 million) and the Magnesium Group ($9.6 million). 24 Management’s Discussion & Analysis