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COMPOSITE CATALOG
 OF OIL FIELD TRASH
    2007 EDITION
    Published by: Warren Hubler, CSP
Helmerich & Payne International Drilling Co.
            21 February 2008
                       y
OBJECTIVES

1. Illustrate examples of Oil Field Trash
2. Describe a method for energizing the
2 D     ib      th d f        i i th
   workforce in identifying unsafe tools
   and equipment
3. Eliminate
3 Eli i t Oil Field Trash
              Fi ld T h
4. Create a safer work environment for all
VOLUMES / CATEGORIES
1. Homemade Lifting Devices

2. Homemade or Modified Tools & Equipment

3. Rigging Tools and Attachment Points

4. Electrical Devices and Wiring

5.
5 Low Pressure & High Pressure Fittings

6. Inadequate Repairs
        q       p
VOL.
VOL 1 – LIFTING DEVICES
VOL.
VOL 1 – LIFTING DEVICES

              Third party
              homemade
              lifting device
              used to pick
              up and move
              equipment on
              location
VOL.
  VOL 1 – LIFTING DEVICES

Homemade lift cap for a 12 ¼ bit.
(Weighing 440 Lbs)
VOL.
VOL 1 – LIFTING DEVICES

               Third party
               homemade
               lift cap.
VOL.
VOL 1 – LIFTING DEVICES


                 Homemade
                 lift cap
                 constructed
                 from old drill
                 collar pin.
VOL.
VOL 1 – LIFTING DEVICES


                 Homemade
                 lift cap /
                 p p
                 pump in sub?
VOL.
VOL 1 – LIFTING DEVICES


               Third party
               homemade
               lift cap for
               picking up
               fishing tools
VOL.
VOL 1 – LIFTING DEVICES

                Third party
                homemade
                lift cap
                consisting of
                a BOP ring
                welded to a
                drill collar pin.
VOL.
VOL 1 – LIFTING DEVICES
                 Homemade
                 lifting device
                 for picking
                 up a casing
                 drilling bit
                          bit.
                 Weldable
                 links?
                 Side loaded
                 links?
VOL.
VOL 1 – LIFTING DEVICES

                 Third party
                 homemade
                 lifting
                 devices.
                 devices
VOL.
VOL 1 – LIFTING DEVICES

               Third party
               homemade
               lift cap used
               for picking up
               fishing tools.
VOL.
VOL 1 – LIFTING DEVICES
              Homemade lifting
              device for wire-line
              sheave. Piece of
              cold roll steel
              welded to a piece of
              2 ¼ inch flat steel
              with holes flame cut
              for the lifting pins to
              go through. Nut
              welded to the pins
              tied onto sheave
VOL.
    VOL 1 – LIFTING DEVICES
Homemade lifting devices for a casing power tong
                                            tong.
(Weighing 1350 lbs)
VOL.
VOL 2 –TOOLS / EQUIPMENT
       TOOLS
VOL.
VOL 2 –TOOLS / EQUIPMENT
       TOOLS

                  Modified
                  wrenches or
                  wrench
                  extension.
                  Cost ($) to
                  make vs.
                        vs
                  cost to buy a
                  new one ?
VOL.
VOL 2 –TOOLS / EQUIPMENT
       TOOLS

             Homemade
             sledge h
              l d hammer
             Metal bar
             welded into
             recycled
             hammer head
VOL.
 VOL 2 –TOOLS / EQUIPMENT
        TOOLS

Homemade shop h
H     d h hammer using hi h t
                   i high tensile di
                              il dies




                   OEM Shop Hammer Flat/Steel Face
VOL.
VOL 2 –TOOLS / EQUIPMENT
       TOOLS
               Homemade
               H         d
               adapter. ½ in
               nipple welded t
                i l       ld d to
               a 3/8 in nipple
               with a quick
                 ith     i k
               connection in
               one end and
                       d d
               crowsfoot on the
               other end
                th      d
VOL.
 VOL 2 –TOOLS / EQUIPMENT
        TOOLS
Homemade socket & wrench set Permanently
                            set.
welded adaptors and extensions
VOL.
 VOL 2 –TOOLS / EQUIPMENT
        TOOLS
Third party homemade vs purpose built work
                         vs.
basket and lifting slings
VOL.
VOL 3 – RIGGING EQPT
VOL.
VOL 3 – RIGGING EQPT

               Third party
               wire-line
               sheave
               keeper p
                   p pin
               too small and
               wrapped with
                   pp
               electrical
               tape.
                 p
VOL.
       VOL 3 – RIGGING EQPT
Excessive wear on J-Bar connection on third party lay-
                                            p y y
down machine. Dropped tubulars Fatality prevented.
VOL.
VOL 3 – RIGGING EQPT

                        Excessive
                        wear on J-
           ¼ - ½ inch
                        Bar
                        connection
                        on third
                        party lay-
                        down
                        machine.
VOL.
VOL 3 – RIGGING EQPT


              BTA shackle
              with non-OEM
              bolt and nut
VOL.
VOL 3 – RIGGING EQPT

               5/16” chain
               that has been
               braised
               welded on a
               damaged
               chain link.
               Tag voided !
VOL.
VOL 3 – RIGGING EQPT

               Knot found
               on third party
               winch truck
VOL.
   VOL 3 – RIGGING EQPT

Homemade braided OKIE eyes on slings
VOL.
VOL 4 – ELECTRICAL DEVICES
VOL.
VOL 4 – ELECTRICAL DEVICES


                  Inadequate
                  battery
                  charging.


                  … Super
                  Heavy Duty
VOL.
VOL 4 – ELECTRICAL DEVICES

                 Inadequate
                 wiring.
                 No plug.
                 Wires inserted
                 directly to the
                 socket.
                 socket
VOL.
VOL 5 – LP/HP FITTINGS
VOL.
VOL 5 – LP/HP FITTINGS

                 Improper red
                 rubber water
                 hose for
                 diesel supply
                 line. Hose
                 also held in
                 place with
                 worm gear
                 clamps. Spill
                 imminent!
VOL.
VOL 5 – LP/HP FITTINGS

             Side entry pump-
             in b ith
             i sub with
        LP   threaded LP
             nipple and HP
               i l    d
             hammer union
             Pressure rating:
             Unknown!
VOL.
   VOL 5 – LP/HP FITTINGS

Homemade swedges for cementing casing
VOL.
VOL 6 – INADEQUATE REPAIR
VOL.
VOL 6 – INADEQUATE REPAIR

               Hose clamp
               used to secure
               segment of PS-
               15 spring loaded
                     p g
               drill pipe slips.
               Inadequate
               repair!
VOL.
 VOL 6 – INADEQUATE REPAIR
P Tank Lad Safe
P-Tank Lad-Safe mounted with electrical tape!
Dropped object. False sense of personal security
VOL.
VOL 6 – INADEQUATE REPAIR

                 Thread
                 p
                 protectors
                 used for
                 pp
                 pipe chocks.
VOL.
VOL 6 – INADEQUATE REPAIR

                  Rope and ?..
                  Inadequate
                          q
                  drill pipe
                  stop on the
                      p
                  pipe racks.
VOL.
VOL 6 – INADEQUATE REPAIR

                 Third party
                 casing slips
                       g p
                 equipped
                 with knotted
                 ropes for
                 handles.
VOL.
VOL 6 – INADEQUATE REPAIR

                  Piece of wire
                  used to
                  secure the
                  spinner
                  handles onto
                  the valve
                  stem.
                  OSHA i j !
                       injury!
CONCLUSIONS
• Oil Field Trash is epidemic across the industry
• Elimination is essential
• E l
  Employee i
           involvement i k
               l     t is key
• Recognize and reward involvement
• Publish examples to energize the crews

• Good people using good tools and
  equipment will p
   q p           produce g
                         good results
What’s in your
          y
parts house?

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Field Trash2007

  • 1. COMPOSITE CATALOG OF OIL FIELD TRASH 2007 EDITION Published by: Warren Hubler, CSP Helmerich & Payne International Drilling Co. 21 February 2008 y
  • 2. OBJECTIVES 1. Illustrate examples of Oil Field Trash 2. Describe a method for energizing the 2 D ib th d f i i th workforce in identifying unsafe tools and equipment 3. Eliminate 3 Eli i t Oil Field Trash Fi ld T h 4. Create a safer work environment for all
  • 3. VOLUMES / CATEGORIES 1. Homemade Lifting Devices 2. Homemade or Modified Tools & Equipment 3. Rigging Tools and Attachment Points 4. Electrical Devices and Wiring 5. 5 Low Pressure & High Pressure Fittings 6. Inadequate Repairs q p
  • 4.
  • 5. VOL. VOL 1 – LIFTING DEVICES
  • 6. VOL. VOL 1 – LIFTING DEVICES Third party homemade lifting device used to pick up and move equipment on location
  • 7. VOL. VOL 1 – LIFTING DEVICES Homemade lift cap for a 12 ¼ bit. (Weighing 440 Lbs)
  • 8. VOL. VOL 1 – LIFTING DEVICES Third party homemade lift cap.
  • 9. VOL. VOL 1 – LIFTING DEVICES Homemade lift cap constructed from old drill collar pin.
  • 10. VOL. VOL 1 – LIFTING DEVICES Homemade lift cap / p p pump in sub?
  • 11. VOL. VOL 1 – LIFTING DEVICES Third party homemade lift cap for picking up fishing tools
  • 12. VOL. VOL 1 – LIFTING DEVICES Third party homemade lift cap consisting of a BOP ring welded to a drill collar pin.
  • 13. VOL. VOL 1 – LIFTING DEVICES Homemade lifting device for picking up a casing drilling bit bit. Weldable links? Side loaded links?
  • 14. VOL. VOL 1 – LIFTING DEVICES Third party homemade lifting devices. devices
  • 15. VOL. VOL 1 – LIFTING DEVICES Third party homemade lift cap used for picking up fishing tools.
  • 16. VOL. VOL 1 – LIFTING DEVICES Homemade lifting device for wire-line sheave. Piece of cold roll steel welded to a piece of 2 ¼ inch flat steel with holes flame cut for the lifting pins to go through. Nut welded to the pins tied onto sheave
  • 17. VOL. VOL 1 – LIFTING DEVICES Homemade lifting devices for a casing power tong tong. (Weighing 1350 lbs)
  • 18. VOL. VOL 2 –TOOLS / EQUIPMENT TOOLS
  • 19. VOL. VOL 2 –TOOLS / EQUIPMENT TOOLS Modified wrenches or wrench extension. Cost ($) to make vs. vs cost to buy a new one ?
  • 20. VOL. VOL 2 –TOOLS / EQUIPMENT TOOLS Homemade sledge h l d hammer Metal bar welded into recycled hammer head
  • 21. VOL. VOL 2 –TOOLS / EQUIPMENT TOOLS Homemade shop h H d h hammer using hi h t i high tensile di il dies OEM Shop Hammer Flat/Steel Face
  • 22. VOL. VOL 2 –TOOLS / EQUIPMENT TOOLS Homemade H d adapter. ½ in nipple welded t i l ld d to a 3/8 in nipple with a quick ith i k connection in one end and d d crowsfoot on the other end th d
  • 23. VOL. VOL 2 –TOOLS / EQUIPMENT TOOLS Homemade socket & wrench set Permanently set. welded adaptors and extensions
  • 24. VOL. VOL 2 –TOOLS / EQUIPMENT TOOLS Third party homemade vs purpose built work vs. basket and lifting slings
  • 25. VOL. VOL 3 – RIGGING EQPT
  • 26. VOL. VOL 3 – RIGGING EQPT Third party wire-line sheave keeper p p pin too small and wrapped with pp electrical tape. p
  • 27. VOL. VOL 3 – RIGGING EQPT Excessive wear on J-Bar connection on third party lay- p y y down machine. Dropped tubulars Fatality prevented.
  • 28. VOL. VOL 3 – RIGGING EQPT Excessive wear on J- ¼ - ½ inch Bar connection on third party lay- down machine.
  • 29. VOL. VOL 3 – RIGGING EQPT BTA shackle with non-OEM bolt and nut
  • 30. VOL. VOL 3 – RIGGING EQPT 5/16” chain that has been braised welded on a damaged chain link. Tag voided !
  • 31. VOL. VOL 3 – RIGGING EQPT Knot found on third party winch truck
  • 32. VOL. VOL 3 – RIGGING EQPT Homemade braided OKIE eyes on slings
  • 33. VOL. VOL 4 – ELECTRICAL DEVICES
  • 34. VOL. VOL 4 – ELECTRICAL DEVICES Inadequate battery charging. … Super Heavy Duty
  • 35. VOL. VOL 4 – ELECTRICAL DEVICES Inadequate wiring. No plug. Wires inserted directly to the socket. socket
  • 36. VOL. VOL 5 – LP/HP FITTINGS
  • 37. VOL. VOL 5 – LP/HP FITTINGS Improper red rubber water hose for diesel supply line. Hose also held in place with worm gear clamps. Spill imminent!
  • 38. VOL. VOL 5 – LP/HP FITTINGS Side entry pump- in b ith i sub with LP threaded LP nipple and HP i l d hammer union Pressure rating: Unknown!
  • 39. VOL. VOL 5 – LP/HP FITTINGS Homemade swedges for cementing casing
  • 40. VOL. VOL 6 – INADEQUATE REPAIR
  • 41. VOL. VOL 6 – INADEQUATE REPAIR Hose clamp used to secure segment of PS- 15 spring loaded p g drill pipe slips. Inadequate repair!
  • 42. VOL. VOL 6 – INADEQUATE REPAIR P Tank Lad Safe P-Tank Lad-Safe mounted with electrical tape! Dropped object. False sense of personal security
  • 43. VOL. VOL 6 – INADEQUATE REPAIR Thread p protectors used for pp pipe chocks.
  • 44. VOL. VOL 6 – INADEQUATE REPAIR Rope and ?.. Inadequate q drill pipe stop on the p pipe racks.
  • 45. VOL. VOL 6 – INADEQUATE REPAIR Third party casing slips g p equipped with knotted ropes for handles.
  • 46. VOL. VOL 6 – INADEQUATE REPAIR Piece of wire used to secure the spinner handles onto the valve stem. OSHA i j ! injury!
  • 47. CONCLUSIONS • Oil Field Trash is epidemic across the industry • Elimination is essential • E l Employee i involvement i k l t is key • Recognize and reward involvement • Publish examples to energize the crews • Good people using good tools and equipment will p q p produce g good results
  • 48. What’s in your y parts house?