INDUSTRY 4.0: 1st Industrial Revolution
 Driven by the discovery of steam and water power
 Mechanical production (replace animal & human power with machines )
 Highly labour intensive
Late 18th century
Industry 1.0
2

Late 19th century
Industry 2.0
Late 18th century
Industry 1.0
 Application of electrical technology
 Manufacturing plants, processes and liner assembles
systems
 Mass production (labour Intensive)
INDUSTRY 4.0: 2nd Industrial Revolution
3

Late 19th century
Industry 2.0
1970s to 2000s
Industry 3.0
Late 18th century
Industry 1.0
 Computation and data analysis technologies
 Electronics, Internet & IT
 Automation & Mass production
INDUSTRY 4.0: 3rd Industrial Revolution
4

Late 19th century
Industry 2.0
1970s to 2000s
Industry 3.0
2010 onward
Industry 4.0
 Bring together digital, physical and biological systems
 Symbolized by the real time data exhibited by the machines.
 Capital intensive
Late 18th century
Industry 1.0
Industry 4.0: 4th Industrial Revolution
5

2010 onward
Industry 4.0 A cyber-physical system (CPS) is; a system of collaborating
computational elements controlling physical entities.
 CPS are physical and engineered systems whose operations are
monitored, coordinated, controlled and integrated by a computing
and communication core.
Industry 4.0: Cyber -Physical Systems
 They allow us to add capabilities to physical
systems by merging computing and
communication with physical processes.
6

2010 onward
Industry 4.0 A cyber-physical system (CPS) is; a system of collaborating
computational elements controlling physical entities.
 CPS are physical and engineered systems whose operations are
monitored, coordinated, controlled and integrated by a computing
and communication core.
Industry 4.0: Cyber -Physical Systems
Computation
Communication
Information
Control
 They allow us to add capabilities to physical
systems by merging computing and
communication with physical processes.
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8
9 Technology Advances

9 Technology Advances: Augmented Reality
 Augmented reality for maintenance , logistics and
all kinds of SOP (Std operating procedure)
 Display of supporting information e.g : through
glasses
 Increase people and process performances
 Decreases costs emerging from human error or
inefficiency.
9

9 Technology Advances: Big Data
 Extreme large set of data (e.g: ERP, SCM, MES,
CRM and machine data )
 Real-time decision making, support and
optimization
 Reduce downtime, increasing output.
 Capability to foresee the failure of machines,
predictive analytics act as an enabler for
predictive maintenance
10

11
Example ; Smart City

9 Technology Advances: Autonomous Robots
 Autonomous, cooperating industrial robots
 Numerous integrated sensors and standardized
interfaces
12

9 Technology Advances: Addictive manufacturing
 Addictive manufacturing vs Subtractive manufacturing
 Cost-efficiency of low-volume productions
 Mass customization
 Enforce the usage of other materials than plastics
(metal, ceramic and even biomaterials)
 Decentralized production model (reduce transport
distances & inventory)
13

Addictive manufacturing vs
Subtractive manufacturing
14
Supply Chain with 3D Printing

 Simulation of value networks
 Optimization based on real-time data from
intelligent system
9 Technology Advances: Simulation
15

 Cross company data integration based on data
transfer standards (e.g: ERP, SCM, MES, CRM and
machine data )
 Preordination for a fully automated value chain
(from supplier to customer, from management
to shop floor)
9 Technology Advances: System Integration
16

 Management of huge data volumes in open
systems (needed to automate production processes)
 Real-time communication for production system
 Provide various solution packages such as
Infrastructure as a Service (IaaS), Platform as a
Service (PaaS), or Software as a Service (SaaS)
9 Technology Advances: Cloud Computing
17

9 Technology Advances: Internet of Things (IoT)
 Network of machine and products
 Multidirectional communication between
networked objects
18

Examples: IoT
• Waymo google’s autonomous car • puf book store in Paris with no books
19

 Industry 4.0 adds a layer of vulnerability.
Wearable of the workforce, for example, reveal
location and personal data, turning corporate
espionage and hackers into a legitimate threat.
 Increase the security level in manufacturing lines
and smart factories.
 Operation in networks and open systems
 High level of networking between intelligent
machines, products and systems
9 Technology Advances: Cyber security
20

Industry 4.0 – Design Principle
Inter-operability
Information
transparency
Technical
assistance
Decentralized
decisions
Industry 4.0
 Internet of things (IoT)
 Internet of People (IoP)
 Digital plant models
 Virtual copy of the physical world
 The ability of cyber-physical systems to
physically support humans by
conducting a range of tasks.
 The ability of cyber-physical systems to
make decisions on their own and to
perform their tasks as autonomous as
possible.
21

Industry 4.0 – Design Principle
Interoperability
Information
transparency
Technical
assistance
Decentralized
decisions
Industry 4.0
 Internet of things (IoT)
 Internet of People (IoP)
 Digital plant models
 Virtual copy of the physical world
 The ability of cyber-physical systems to
physically support humans by
conducting a range of tasks.
 The ability of cyber-physical systems to
make decisions on their own and to
perform their tasks as autonomous as
possible.
22
Customer
experience
Operational
process
Business
models

Did not exist in 2006
23

What Is Industry 4.0?
Digitalization Automation AnalyticsConnectivity
24

Example– Value Chain (Digitalization)
25

Industry 4.0: Impact
Increased flexibility in
production and
manufacturing on demand
Digital designs
Data driven supply chains
Reduce defects
24/7 production
Predictive maintenance
Real time data 26

Industry 4.0: Challenges
Technological Challenges
• Communication reliability & QoS
• Cyber Security
• Maturity of machine intelligence
• Handling big data
Social Challenges
• General reluctance to change by stakeholders
• Lack of adequate skills
• Unemployment
27

THE GLOBAL COMPETITIVENESS INDEX 2017-2018:
Sri Lanka Performance Overview
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Top 10 Skills to be relevant in Industry 4.0
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