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MbaMsc Ing CARLOS IVER SARAVIA VIDAL- USFX_ 01 SEP 2020_WELL INTERVENTIOSN & PRODUCION FOR CONVENTIONAL AND CONVENTIONAL RESERVOIRS WHITE TEMPPLATE.pptx

  1. Well interventions & Production for conventional & unconventional reservoirs Mba. Msc. B.D. Petroleum Engineer Carlos Iver Saravia Vidal Global specialist September - 2020
  2. Hello! I am CARLOS SARAVIA I am here because I love to give presentations. Carlos_saravia_vidal@hotmail.com 2
  3. Incremento de Producción de Hidrocarburos/Control de Arena & Finos y Acidizing & Fracking Mba. Msc. B.D. Petroleum Engineer Carlos Iver Saravia Vidal Especialista Global en Mejoramiento de Producción de Hidrocarburos 3 SEPTEMBER - 2020
  4. Mba.B.D. Eng. CARLOS IVER SARAVIA VIDAL (Freelander Global Consultant)  47 years old with 25 years O&G Global experience (HALL & WTF)  ADNOC UAE Fracking & Completions 2020 Hiring process ongoing  GLOBAL ONLINE Instructor 2020 (GET Middle East, SINPET, SEPERCAP Bolivia)  Technical Leader NORTH AFRICA HALL 2019-2020  HPS Senior Technical Advisor Pinpoint & Well interventions Halliburton UAE 2018-2019  Mba Business Argentina 2009 & Msc University Education Bolivia 2017  Brenntag O&G manager Bolivia 2017  Completions foreman & Tool man WFT Bolivia 2016  Global product champion for Halliburton sand Control & Conformance LATAM 2015  Global Instruction SIGMA ATAC Engineering LATAM 2014  Sales Manager Halliburton Venezuela 2011  Account leader San Jorge Gulf Argentina & Punta Arenas Chile Halliburton 2006  Field Engineer Halliburton Bolivia 1996
  5. SAND CONTROL & FINES MIGRATIONS • A B C for Sand Control/Fines Migrations & Completions • Best Practices, perforating, filtrations, fluid loss control. • Sand Control/Fines Migrations Solutions • Mechanical (Stand Alone, Gravel Pack, FracPack, High Rate Water Pack) • Chemical (Resins & Z Potential criteria) • Combination (Mechanical + Chemical Technologies) • Sand Control Tools/Screens • Water Control with Sand Control • Scales, crude oils, gas & condensates reservoirs.
  6. X Ray information • Nothing of Calcite (matrix cement material) -Unconsolidated Sandstone. Be careful with Clays for Acid Stimulation Design (Clay Control additives) HC Very clean sandstone / Unconsolidated LATAM case studies
  7. Shear stress Effective normal stress Stable Condition Pore Collapse Failure Shear Failure Region Tensile Failure Cohesive Failure Compression Tension Initial Conditions Conditions under draw down and production Causes of Sand Production/Fines Migration? MOHR’s Failure Theory Sand= Quartz Fines/Cement Matrix= Feldspars K/Na, clays, Carbonates, etc UCS (Unconfined Compressive Strength) HC
  8. 100 90 80 70 60 50 40 30 20 10 0 Very Coarse Coarse Medium Fine Very Fine Silt and Finer U.S. Sieve No. Sieve Opening, mm 325 200 140 100 80 60 50 40 30 20 10 .03 .04 .06 .08 0.1 0.2 0.4 0.6 0.8 1.0 2.0 Cumulative Percentage Sieve Analysis, Proppant & Screen Design • Various points are determined  D50, D10, D40, D90 • These points can then be used to determine the gravel sized needed to retain a formation sand. D90 D50 D40 D10
  9. Análisis de la Formación • Uniformity Coeficient (UC) • d40/d90 9 UC < 3 Altamente Uniforme 3< UC < 5 Uniforme 5 < UC < 10 No-Uniforme UC > 10 Altamente No-Uniforme WELL COMPLETION TECHNOLOGIES Saucier criteria Type of reservoir
  10. D50 SIEVE ANALYSIS Results Dirty sandstone / ARCOSA Unconsolidated. Mexico samples
  11. Proppant and Screen selection D50
  12. Saucier + Tiffinh & King Criteria Step #1, Uniformity Coeficient Cu(D40/D90) 9.37 & fines% (>325mesh) : 11.14% Cu = D40/D90 Cu<3, very sorted 3>Cu<5, moderate sorted Cu >5, poorly sorted Step #2, Screen & Completion type: Stand Alone Completion (wrap) Premium screen/GP/HRWP FracPack D40/D90<3 & Fines <2% 3<D40/D90<5 & Fines <5% D40/D90>5 & Fines >5%
  13. Consecuencias de la producción de arenas y migración de finos WELL COMPLETION TECHNOLOGIES
  14. Erosión de Equipo Causada por Producción de Arena Figure 2 Surface Choke Failure due to Erosion by Formation Sand Falla de Choque de Superficie Debido a Erosión por Arena de Formación. WELL COMPLETION TECHNOLOGIES
  15. 15 Soluciones MECANICAS de Completamiento para Control de Arena & Migración de Finos
  16. Downhole Tools Lower & Upper Completions
  17. Tools Used to Execute Gravel Placement • Gravel Pack Packer • Flow Subs / Closing Sleeves • Fluid Loss Assembly • Safety Joint • Blank Pipe • Screens • Sump Packer Multi-Position Service Tool Versa-Trieve Packer MFS Flow Sub Production Screen O-Ring Sub Tell-Tale Screen Perma-Series Sump Packer Blank Pipe
  18. Horizontal Gravel Packing  Typically open hole  Alpha Beta wave placement technique  Must maintain adequate filter cake  Must have ability to remove filter cake after gravel placement
  19. .   2 2 2 189112 . 0 13 . 6 5 . 8 144 4 ft Area             sec 3 1 ft Velocity   sec 567337 . 0 sec 3 189112 . 0 3 2 ft ft ft Velocity Area Rate      min 06 . 6 42 1 1 4805 . 7 min 1 sec 60 sec 567337 . 0 3 3 bbl gal bbl ft gal ft Rate      Area (ft^2) Velocity (ft/sec) Rate (ft^3/sec) Rate (bbl/min) 0.1891 3 0.5673 6.06 0.1891 2 0.3782 4.04 0.1891 1 0.1891 2.02 Calculations: • Centralization • Sand decantation • Annular velocity
  20. . 20 © 2011 HALLIBURTON. ALL RIGHTS RESERVED. 20   2 2 2 3269 . 0 13 . 6 875 . 9 144 4 ft Area             sec 3 1 ft Velocity   sec 9807 . 0 sec 3 3269 . 0 3 2 ft ft ft Velocity Area Rate      min 48 . 10 42 1 1 4805 . 7 min 1 sec 60 sec 9807 . 0 3 3 bbl gal bbl ft gal ft Rate      Area (ft^2) Velocity (ft/sec) Rate (ft^3/sec) Rate (bbl/min) 0.3269 3 0.9807 10.48 0.3269 2 0.6538 6.99 0.3269 1 0.3269 3.49
  21. PetroGuard Advanced Mesh Screens A completely new concept • Uniform pore structure within each layer • Pore size control is very precise • No tortuous paths • Easily cleaned • (back-flush or acid) • The performance of this type of structure has been proven in polymer filtration
  22. Designed for specific size distributions (PSD’s) Diffusion Bonding means a longer life and enhanced precision in controlling sand flow in high viscosity fluids Base Pipe Drainage layers Filter layers Shroud PetroGuard Advanced Mesh Screens
  23. Penetration? Entry hole, Hole diameter, spf perfs density, phase? Main explosive load Case Liner “Primer” (or “Booster”) load Case Alta Penetración Gravel Pack (Big Hole) WELL COMPLETION TECHNOLOGIES • 50% BH + DP • Entry hole to connect reservoir • 8-12 spf • 90-120 degree phase (Vertical) • 180degree (Horizontal wells)
  24. 25 SAND CONTROL TOOLS / HYDRAULICS CALCULATIONS P1 = Pbomba P2 = Pbomba + Phidrostática P3 = Pyacimiento P4 = Phidrostática anular ΔP X-Over Tool = P2 – P4 ΔP asiento de bola = P2 – P3
  25. Squeeze (Screen-out) P1 P2 P3 P4 P1 = Pbombeo P2 = Pbombeo + Phidrostática – Pfricción tubing P3 = Pyacimiento P4 = Phidrostática anular + Paplicada anular
  26. ACIDIZING WATER SHUT OFF
  27.  SPE paper CARLOS SARAVIA + SNOC ( UAE) on going
  28. STIMULATION PINPOINT STIMULATION
  29. Types of Acid Stimulations for Carbonates  Perforations Wash Out ( cleanout)  Minimum Reservoir penetration (1-10 Gal/Ft)  No Formation Damage removal  Near Well Bore Acidizing  Medium Reservoir penetration ( 20 Gal/Ft)  Limited Formation Damage Removal  Foam Matrix Stimulation  Deep Reservoir penetration (25 -75 gal/ft)  Effective Formation Damage Removal, close to frac pressure
  30. X Ray information • Nothing of Calcite (matrix cement material) -Unconsolidated Sandstone. Be careful with Clays for Acid Stimulation Design (Clay Control additives)
  31. Mineralogy for a Carbonate reservoir CARBONATES commonly are: • Calcites (Calcium Carbonates) • Dolomites (Magnesium Carbonates) • Very low % of other minerals such as Sandstones • Commonly High strengths % of Organic Acids HCl up to 28% • High BHST>300F combined with organic acid 32
  32. Near Wellbore Acidizing  Foamed Acid  Energizing and diversion technique due low reservoir pressure & permeability (improve fluids placement and post-stimulation flow-back fluids)  Selective Acid placement through CT. Use of High CO2 and H2S scavenger additive  Micro Emulsion Surfactant, flow back enhancer  Premium technology for Acid Stimulation in gas reservoirs (improve flow back fluids)  Solvent pre-flush before main Acid Treatment  Clean the rock reservoir from oil-wet in order to enhance Acid Penetration and Solubility Additives for each type of rock reservoir
  33. GAS & CONDENSATE CARBONATE HT ACID- Halliburton System  Designed for High BHST >290 F  Recommended where traditional HCL systems spend quickly (minimum penetration/conductivity)  Delayed reaction systems: Combination of HCl and non-corrosive organic acids  Premium micro-emulsion surfactant: Premium micro-emulsion surfactant for Gas reservoirs to enhance penetration and flow back fluids recovery  Acid dispersant for homogeneous additives mixing  Penetrating Agent for low permeability reservoir – to enhance wormholes generation  Gelling Agents to Improve etching effect increasing penetration/conductivity  Acid Corrosion Inhibitor + Inhibitor Intensifier for BHST >250F  Non-ionic surfactant to break emulsions  Soda Ash to neutralize Flow Back Contaminated/Spent Acids
  34. CARBONATE 20/20 Laboratory Process in UAE Lab Procedure UAE case history (Mature field 350 psi BHSP!!!! High BHST GradTem 1.6 F/100ft) KAHAIF 03 WELL: 1. Acid Solubility Test @ BHST 305F 2. Separate samples after acid with Filter Press 3. Dry in microwave and get % Solvent Preflush and Acid Solubility
  35. SAJAA 8
  36. N2 N2 315psi BHSP Flow Back Contingency: If well do not flow and still Liquid Acid in Bottom Hole BHSP = 315 psi Hydrostatic Pressure = 0.052 x Liq Dens (lb/gal) x Depth (ft) Length (Fluid Level) = 315 psi / (0.052 x 8.8 lb/gal) Length level fluid = 686 ft N2 N2+Liq 60 ft Btt Tub – Top Perfs 686 ft Level Fluid
  37. KAHAIF 03 Vertical Well 4,4 deg Value History Production & Stimulation 4 MM scf/d AOF 3,3 MM scf/d (2007) 6500psi Ck 56 5,6% CO2 / 500 ppm H2S Acid 5350bbls 28% Gelled HCl + 1000bbls Xlinked Gel Perforations & HUD Well Completed 1993 11954-13492ft (1993) 11900-12950ft (2007) LAST HUD 12,862 ft 898ft Net Perfs Avg Porosity 2.55 % (Average) Avg Perm 1.08 mD (Average) Bottomhole temperature 298 F Pore Pressure Surface Pressure 350 psi 267 psi SHUAIBA 11952 ft KHARAIB 12195 ft LEKWAIR 12580 ft LEKWAIR 13360 ft
  38. Average Treatment Penetration: 75 in = 6 ft Depth Limited to HUD 12,123ft TAG 12432 ft Bottom 12500 ft
  39. AFTER EXTENDED MATRIX STIM 32,7 MMscf/day Outflow InflowK = 1.080 InflowK = 1.320 FLOW RATE (MMscfd) 6 5 4 3 2 1 0 400 300 200 100 0 Inflow/Outflow Plot  Prediction of Production  K sensitivity  Before  After
  40. FRACKING
  41. UNCONVENTIONAL Reservoirs FRACKING Conventional / Unconventional / BIOGENIC
  42. Conventional Vs Unconventional reservoirs Definition
  43. BAJA PRODUCTIVIDAD Y ALTO RIESGO DE ARENAMIENTO PREMATURO. FRACTURAS PARALELAS AL POZO ALTA PRODUCTIVIDAD Y BAJO RIESGO DE ARENAMIENTO PREMATURO. FRACTURAS PERPENDICULAR AL POZO
  44. • XRD Analysis: Carbonates reservoirs with fines migrations issues
  45. • Porosity & Permeability: • Rock Mechanics Testing:
  46. • Rotating Discs: • Acid Etching:
  47. • Acid Etching:
  48. 10 m 100 nK Shale Unconventional Shale 300 years
  49. Eagle Ford Woodford New Albany Barnett Johnson Bakken Barnett Wise In Unconventionals – No Two Reservoirs Are Equal Bakken: 5% porosity, 0.02 mD Eagle Ford: 8% porosity, 0.5 mD
  50. Electron Microscopy Reveals Kerogen Porosity Low Maturity Samples Vro ~0.5% High Maturity Samples Vro ~1.6% Unconventional rocks (Images from Loucks, et al., 2009) Conventional rock
  51. FIB SEM Kerogen Porosity Measurement (Focused Ion Beam Scan Electron Microscope) Blue = Kerogen Porosity Red = Kerogen (mix of organic materials in the rock) White = Pyrite
  52. NORTH AFRICA- Unconventional- Petrophysics Evaluation Results for the Frac Job  FRAC#1: PHIE=0.05, SW=0.47  FRAC#2: PHIE=0.037, SW=0.70  FRAC#3: PHIE=0.017, SW=1  FRAC#4: PHIE=0.014, SW=1 The Best zone to Frac Poor zone to Frac Water wet/ non-reservoir Washout Best zone to Frac Cut-off: PHIE: None, VCL<0.5
  53. NF Natural Fracture evaluations and gas gradient shows potential zones to Frac NF Dip Azimuth NF Dip NO NF Natural Fissures
  54. Summary for NORTH AFRICA Frac proposals  Perf 2255 - 2260 m  Top frac 2242 m  Bottom frac 2276 m  QH  Perf 2028 - 2031 m  Frac top 2003 m  Frac Bottom 2054 m  L-GEG  Perf 1960-1963m  Frac top 1930 m  Frac Bottom 1986 m  U-GEG  Optional  Optional  Top frac 2242 m  Bottom frac 2276 m  Frac top 2003 m  Frac Bottom 2054 m  Frac top 1930 m  Frac Bottom 1986 m
  55. FRACKING TECHNOLOGIES For all types of reservoirs
  56. CARLOS SARAVIA GLOBAL SPE PAPERS Available to download WWW.SINPET- TRAINING.COM • BOLIVIA • USA • PERU • COLOMBIA • ARGENTINA • MEXICO • UAE
  57. Propped Fracture production casing hydrocarbon flow jetted perfs Closest Current Solution: HydraJet Perforating or Radial Slotting Flow Restriction is Reduced
  58. What is Fracking? What’s your imagination about an ideal frac?
  59. X-linked Gel + Proppant • A new, virtually residue-free fluid system
  60. Mitigate Asphaltene, Paraffin, Scale, and Hydrate Deposits for Shale oil production • Accumulation of asphaltene, paraffin, scale, and hydrate deposits can occlude pipelines and tubulars, thus reducing or terminating flow, and, in turn, creating production loss. • Flow assurance challenges are managed through system understanding, prediction models, and product performance testing conducted by our specialists in laboratories simulating field conditions. LABORATORY TESTING APPARATUS Cold finger deposition testing Most efficient paraffin product and dosage evaluation using field crude Hydrate rocking cells Methodology to reproduce field pressure temperature and gas conditions to select most effective hydrate inhibitor Tube blocking Methodology that uses candidate field brine to the point of scale precipitation that is used to identify the most effective chemical, dosage and type for inhibition Predictive water compatibility modeling Using water analysis from subject field, computer-based models predict type and quantity of scale deposition
  61. We’re IN ZONE!!!
  62. The Reality: Variation in Rock Properties is non-negligible Stage X Engineered Completions allows  Placement of stages in like rock.  Placement of perforation clusters to minimize stress contrast.  Optimizes near wellbore reservoir AND mechanical properties.
  63. Engineered Completions Seek to:  Improve perforation efficiency  Reduce stimulation costs  Optimize cost/boe
  64. MULTISTAGES FRACKING = Sand Jet perforation + Coiled Tubing Fracking • Require Hydra-Jet perforation • Diversion with Sand plug • Require Insert trees saver or sacrificial Christmas tree. • Case hole
  65. MULTISTAGE FRAC TYPE • Require Hydra-Jet Sand perforation • Diversion with Dynamic effect • Require Insert tree saver or sacrificial Christmas tree. • Open hole
  66. Multi stage frac, completions slide side door • Permanent completion • Swelling packer may take 2-3 weeks. • Open the sleeve either balls or with well intervention with CT. • Wellbore should be well cleaned.
  67. PILLAR TYPE FRACKING
  68. PILLAR TYPE Frac Service Advanced Pillar Frac – Infinite acting conductivity in void spaces between proppant pillars
  69. Infinite Conductivity concepts 26% Porosity 48% Porosity 65+% Porosity 85+% Porosity
  70. Frac Service Stable Pillars • Chemical System Advancements • Stabilized pillars using “on the fly” resin coating. • Expedite • SandWedge • Proppant bonding agent, provides channel stability at reservoir pressure and temperature. • Helps retain fracture channel conductivity over well lifetime.
  71. PILLAR TYPE Frac Service • Chemical System Advancements • Stabilized pillars using “on the fly” resin coating. • RESINS • Z POTENTIAL • Proppant bonding agent, provides channel stability at reservoir pressure and temperature. • Helps retain fracture channel conductivity over well lifetime.
  72. PILLAR Fracturing Service – Design Workflow • Candidate Selection • Optimize fracture geometry • Stress environment • Physical properties • Well production • Proppant selection • Fracture simulation • Pillar design • Pillar distance • Spacer volumes • No. of proppant pulses • Proppant volumes
  73. PILLAR Fracturing Service - Operational
  74. NEW FRAC FLUIDS ERA Service – What is it? • A high regained permeability system that has provided a better return on investment compared to guar-based fluid systems. • It centers around a residue free natural polymer
  75. FRAC FLUIDS Service – Advantages  Clean • <<1% insoluble residue • High regained conductivity • High regain core conductivity  Efficient • Enhanced formation mobility modifier • Excellent proppant transport and suspension  Versatile • Wide temperature range 100-275 °F • Salt tolerant (2-7% NaCl or KCl) • Instant and delayed crosslinking • Can be foamed with N2 or CO2  Available • Dry powder or LGC • Stable supply from renewable natural polymers LipTest for X Linked Gel
  76. NEWS FRAC FLUIDS Service Can Benefit Your Well – Clean: minimal residue NEWS Fluid << 1 % Guar 8 – 15 % HPG 5 – 9 % CMHPG 2 – 5 %
  77. Radioactive proppants Why to use?
  78. NRT Proppant helps determine if fractures are growing past packers NORTH AFRICA Case Results  Stages 1, 3, 5, 7 used NRT and stages 2, 4 and 6 using CARBOLITE without NRT. This allowed to indicate if propped frac were growing vertically out of the pay zone. Excessive growth down past the packer did occur in stage 5, resulting in 8 ft of propped fracture growth into the stage 4 area. Stage 3 had minor growth downward past the packer into the stage 2 area. Stage7 was fully contained, no growth past the packer. Challenge  Establish measured in post cases of Frac Height of rock properties from gas and or oil reservoir Solution  Alternated between NRT and CARBOLITE to create contrast between stages. If NRT was detected in the non- NRT stages, it was determined that the NRT fractures had grown past the packers
  79. Micro proppants Why to use?
  80. RPM’s coated proppants
  81. Why Should I use ? RPM’s fluids systems  Limits risk and reduces permeability to water  Requires no special placement techniques  A simple liquid additive that can be included in the pad of your frac schedule  Extends the economic producing life of the well by controlling the influx of water in the formation  Results can reduce of water flow from the treated area of a water-producing zone (or layers), with little or no damage to the flow of hydrocarbon
  82. Why Should I use it?  Not recommended to formation with high permeability as 2 Darcy's  Carbonate formations with high fracture conductive as 2 Darcy’s  Sandstones with high density of Naturally Fracture that present small fluid efficiency as 25% Possible Fracture orientations in Conventional Perforated guns Short area treated and less are with chemical to water control Filtrated area and water permeability change and high hydrocarbon conductivity. Untreated area New preferred orientations of hydrocarbon due to water perm reduced in entered frac
  83. Petrophysics remarks  In case of DFIT/Minifrac predict the confirmation of frac height risk of contact the lower zone, it is recommended to evaluate the chance to use CWFrac (RPM’s)  Note that DFIT/Minifrac will support to correlated the permeability around 0.09 till 0.13 mD  In case of small permeability as 0.09 mD good chance to contact the lower zone  3903m Top of Propped Frac  3936m Top of Propped Frac
  84. Reduction of scale generations
  85. Salt production control
  86. 87 Thanks!
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