2. 1. Introduction
2. History
3. Types
4. Cultivation
5. Organic Farming of Cotton
6. Harvesting
7. Processing of Cotton
8. Fiber Properties
9. Leading Producers of Cotton
10. Uses of Cotton
11. End
3. Cotton is a soft, fluffy staple fiber that grows in
a boll, or protective capsule, around the seeds
of cotton plants of the genus Gossypium. The
fiber is almost pure cellulose. Under natural
conditions, the cotton bolls will tend to increase
the dispersion of the seeds.
The plant is a shrub native to
tropical and subtropical regions
around the world, including the
Americas, Africa, and India. The
greatest diversity of wild cotton
species is found in Mexico,
followed by Australia and
Africa. Cotton was independently
domesticated in the Old and New
Worlds.
4. Cotton was used in the Old World at least
7,000 years ago (5th millennium BC). Evidence
of cotton use has been found at the site
of Mehrgarh, where early cotton threads have
been preserved in copper beads. Cotton
cultivation became more widespread during
the Indus Valley Civilization, which covered
parts of modern eastern Pakistan and
northwestern India. The Indus cotton industry
was well developed and some methods used
in cotton spinning and fabrication continued
to be used until the industrialization of
India. Between 2000 and 1000 BC cotton
became widespread across much of India. For
example, it has been found at the site
of Hallus in Karnataka dating from around
1000 BC.
Cotton fabrics discovered in a cave
near Tehuacán, Mexico have been
dated to around 5800 BC, although it is
difficult to know for certain due to fiber
decay. Other sources date the
domestication of cotton in Mexico to
approximately 5000 to 3000 BC.
5. Egyptian Cotton
Sea Island Cotton
Pima Cotton
Asiatic Cotton
American Upland Cotton
Canton Cotton
French Terry Cotton
Organic Cotton
Bamboo Cotton
and many more
6. Successful cultivation of cotton requires a long frost-free period, plenty of
sunshine, and a moderate rainfall, usually from 600 to 1200 mm (24 to
48 inches). Soils usually need to be fairly heavy, although the level of nutrients
does not need to be exceptional. In general, these conditions are met within the
seasonally dry tropics and subtropics in the Northern and Southern hemispheres,
.
but a large proportion of the cotton grown today is cultivated in areas with less
rainfall that obtain the water from irrigation. Cotton grows in any part of the world
where the growing season is long and the climate temperate to hot with adequate
rainfall or irrigation Cotton grows best in best climate
7. Organic cotton is generally understood as cotton,
from plants not genetically modified, that is certified
to be grown without the use of any synthetic
agricultural chemicals, such as fertilizers
or pesticides. Its production also promotes and
enhances biodiversity and biological cycles. United
States cotton plantations are required to enforce the
National Organic Program (NOP). This institution
determines the allowed practices for pest control,
growing, fertilizing, and handling of organic crops. As
of 2007, 265,517 bales of organic cotton were
produced in 24 countries, and worldwide production
was growing at a rate of more than 50% per year
8. Most cotton in the United States, Europe, and Australia is harvested mechanically,
either by a cotton picker, a machine that removes the cotton from the boll without
damaging the cotton plant, or by a cotton stripper, which strips the entire boll off the
plant. Cotton strippers are used in regions where it is too windy to grow picker
varieties of cotton, and usually after application of a chemical defoliant or the natural
defoliation that occurs after a freeze. Cotton is a perennial crop in the tropics, and
without defoliation or freezing, the plant will continue to grow.
Cotton continues to be picked by hand in developing countries.
9. Processing of cotton Involves:
Preparatory Processes
Spinning
Weaving
Finishing
Preparatory
process
Preparatory
process involves
ginning, Blending,
Carding, Combing,
Drawing
Spinning
Most spinning today is done
using Break or Open-end
spinning, this is a technique
where the staples are blown
by air into a rotating drum,
where they attach
themselves to the tail of
formed yarn that is
continually being drawn out
of the chamber. Other
methods of break spinning
use needles and electrostatic
forces. This method has
replace the older methods of
ring and mule spinning. It is
also is easily adapted
for artificial fibers.
10. Weaving
The weaving process uses a loom. The
lengthways threads are known as the warp,
and the cross way threads are known as
the weft. The warp which must be strong
needs to be presented to loom on a warp
beam. The weft passes across the loom in
a shuttle, that carries the yarn on a prim.
These perms are automatically changed by the
loom. Thus, the yarn needs to be wrapped
onto a beam, and onto perms before weaving
can commence.
Finishing
The woven cotton fabric in its loom-state, not
only contains impurities, including warp size,
but requires further treatment in order to
develop its full textile potential. Furthermore,
it may receive considerable added value by
applying one or more finishing processes.
11. Property
Shape
Luster
Tenacity (strength)
Dry
Wet
Resiliency
Density
Moisture absorption
raw: conditioned
saturation
mercerized: conditioned
saturation
Dimensional stability
Resistance to
acids
alkali
organic solvents
sunlight
microorganisms
insects
Thermal reactions
to heat
to flame
Evaluation
Fairly uniform in width, 12–20 micrometers; length varies from 1 cm
to 6 cm (½ to 2½ inches); typical length is 2.2 cm to 3.3 cm (⅞ to 1¼
inches).
high
3.0–5.0 g/d
3.3–6.0 g/d
low
1.54–1.56 g/cm³
8.5%
15–25%
8.5–10.3%
15–27%+
good
damage, weaken fibers
resistant; no harmful effects
high resistance to most
Prolonged exposure weakens fibers.
Mildew and rot-producing bacteria damage fibers.
Silverfish damage fibers.
Decomposes after prolonged exposure to temperatures of 150˚C or
over.
12. The first industries set up in India us cotton industries. The first modern cotton industries
was set by Cawassji Dawar in Mumbai in 1854 AD.
The major centers of the cotton industries in India are following
PlacesMumbai, Akola, Sholapur, Pune, Nagpur, Sata (Maharashtra); Ahmadabad, Surat, Baroda,
Rajkot, Bhavnagar (Gujarat); Indore, Gwalior, Jabalpur, Bhopal (Madhya Prades Kanpur,
Lucknow, Agra, Saharanpur, Modinagar, Varan; Rampur (Uttar Pradesh); Kolkata (W.
Bengal); Chennai, Coimbator Madurai (Tamil Nadu); Ludhiana, Amritsar (Punjab);
Bangalore (Kamataka); Panipat (Haryana) and Delhi.
13. The five leading exporters of
cotton in 2011 are (1) the United
States, (2) India, (3) Brazil,
(4) Australia, and (5) Uzbekistan.
The largest
nonproducing importers
are Korea, Taiwan, Russia, , and
Japan.
In India, the states
of Maharashtra
(26.63%), Gujarat (17.96%) and
Andhra Pradesh (13.75%) and
also Madhya Pradesh are the
leading cotton producing states,
these states have a
predominantly tropical wet and
dry climate.
Top 10 Cotton Producing Countries(in million metric tons)
Rank
Country
2009
2010
2011
1
China
6,377,00
5,970,000
6,588,950
2
India
4,083,400
5,683,000
5,984,000
3
United States
2,653,520
3,941,700
3,412,550
4
Pakistan
2,111,400
1,869,000
2,312,000
5
Brazil
956,189
973,449
1,673,337
6
Uzbekistan
1,128,200
1,136,120
983,400
7
Turkey
638,250
816,705
954,600
8
Australia
329,000
386,800
843,572
9
Turkmenistan
220,100
330,000
330,000
10
Argentina
135,000
230,000
295,000
—
World
19,848,921
22,714,154
24,941,738
14. Cotton is used to make a number of textile products.
These include terrycloth for highly absorbent
bath towels and robes; denim for blue jeans; cambric,
popularly used in the manufacture of blue work shirts
(from which we get the term "blue-collar");
and corduroy, seersucker and cotton twill. Socks, and
most T-shirts are made from cotton. Bed sheets often
are made from cotton. Cotton also is used to make yarn
used in crochet and knitting Fabric also can be made
from recycled or recovered cotton that otherwise would
be thrown away during the spinning, weaving, or
cutting process. While many fabrics are made
completely of cotton, some materials blend cotton with
other fibers, including rayon and synthetic fibers such
as polyester. It can either be used in knitted or woven
fabrics, as it can be blended with elastine to make a
stretcher thread for knitted fabrics, and apparel such as
stretch jeans.
15. BY:
Ramkumar J
Sai Sahithi C.H
Agneya R N
Spoorthi.U.Gujjar
Arunima B
Srihari Srinivas
Kathiresan M
Syed Mohammed Zaheer
Lubna Rehman Nawaz
Mohamed Hasham Varun C