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Overview of Material and Chemical Research Activities at ITRI J assy Wang MCL/ITRI Jan. 17, 2008
Material and Chemical Research Laboratories Corners of MCL Hsinchu, Taiwan
Office of General Director Division of Metallic Materials Research Division of Composite Materials & System Design Division of Electronic Materials Research Division of Energy Storage Materials &Tech Div. of Platform Technology for Advanced Materials Polymer Technology Division Opto- Electronic Materials Technology Division Applied Chemistry Division Chemical Engineering Division Fiber Technology Division Material and Chemical Research Laboratories (MCL)
Manpower of MCL Updated: 08.31.2006 Total: 765 人 PhD Master B.S. Other 41 % 16% College 14 % 1 % 28% Education 0-5 Years 5-10 Years 50% 29 % 21% 10 Years and above Experience Background Mechanical Physics Others Materials Biology Chem./ Chem. Eng. Management Elec. Eng.
Missions of MCL/ITRI To create new specialty chemicals and materials industries ,[object Object],To enhance competitiveness for Taiwan’s industries ,[object Object],[object Object],Upgrade traditional industries ,[object Object],[object Object]
Focus: Specialty Chemicals & Materials
Nano Glass-like Hybrid Substrate Polarizer BEF AMOLED Color Filter LED Back Light Liquid Crystal Dynode FED Materials for Flat Panel Display
High Energy Capacitor Solar Cell DMFC EV MEA Energy Management Flexible Battery Li-Battery Materials for Energy Storage
Discrete Component Embedded Module W-less Comm. Electronic Packaging Ceramic/Magnetic Materials MLC/LTCC MEMS/Sensor Ultrahigh Density Recording Media Electronic Component and Packaging Materials
Carbon Golf Shaft Composite Bike Speaker Earphone Recreation Equipment Porous Hollow Fiber
Metallic Materials Semi-solid Molding Thermal Management Precision Rolling AIP AAO Light
Chemical Industry TPU resin Catalysts Novel Square Fiber Pigment & dyestuff Precision Polymers Smart window CA=152 ° Self-Cleaning Coating Nano synthetic leather
Development of High Transparent  Hybrid Materials and Substrates for Flexible Display   Developments of Transparent nano-structured organic-inorganic hybrid materials for LCD Display Applications Development of Polymer-silica  Nano Hybrid  Substrate Development of New Hybrid Substrate and Functional Coating Materials for Polarizer  Nano powders -Silica -Clay Flexible/High temperature durable substrate for AM LCD display TAC replacement film in polarizer for LCD display Roll to Roll continuous wet coating processing technology Substrate forming Organic-inorganic Nano hybrid
Transparent Organic-Inorganic Nano Hybrid Substrate for LCD Display Retardation at 550nm Retardation(nm) Nano dispersing and hybrid materials Precision Continuous coating 20nm SiO 2  are  well dispersed in resin. Low Retardation Low Roughness(AFM) TAC Glass-like Film ,[object Object],[object Object],[object Object],0 5 10 15 20 25 30 35 40 45 50 -60 -40 -20 0 20 40 60 Angle Glass TAC(FujiFilm) MRL(0408)
Compare with TAC: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],  TAC-like Film Physical Properties Development of New Hybrid Substrate and Functional Coating Materials for Polarizer 3080 3030 Mpa Modulus of elasticity 520 70 g/m2-day Water permeability 92.5 92.4 % Transmittance 96.85 96.58 L -0.30 -0.20 a 0.51 0.41 b 84 77 Mpa Tensile strength 60~80 80~90 o C Glass transition temperature HB 2H~3H -- Pencil Hardness <5 <5 nm Birefrigence 1.48 1. 51 Refractive Index TAC TAC-like Unit Properties
Properties of PI-Silica Nano Hybrid Substrate Comparison on Thermal Expansion Silica content Analysis Transparency of PI-silica Hybrid 3.8 92 2.46 PI/SiO2 9.2 61 0.68 PI Max strain (%) Max stress(Mpa) Young’s modulus(Gpa) Mechanical Proiperties
Wool Cotton Novel Apparel Fibers & Yarns Synthetics Yarn Spinning Polydron ® -T3T Hydropore ® Polydron ® -T3H Polydron ®- T4 Novel yarns   New Fabrics
Advanced CD-Nylon 6 Fiber  Suitable for Deep Color Dyeing CD-nylon Dyeing of nylon fiber by acid dye at 1.0 o.w.f.  120 ℃ 30℃ 60 ℃ 90 ℃ 30℃ 60 ℃ 90 ℃ 120 ℃ Dyeing with  acid-dye Regular Nylon 6 Cation dyeable Nylon 6 (CD-Nylon) Dyeing with cation-dye + H 3 N-D(cation-dye) SO 3 - SO 3 - SO 3 - SO 3 - Patented Regular Nylon  Two Tone-Two Color Fabric Blue: Nylon Red: CD-Nylon Orange: Nylon Yellow: CD-Nylon Blue: Nylon White: CD-Nylon Red: Nylon Blue: CD-Nylon Nylon 6 / CD-Nylon 6   (Inter-weaving fabric) one-bath/one-step dyeing Acid dye does not stain on CD-nylon as shown on the back side of the fabric
In-Situ Polymerization for PET Materials In-Situ Polymerization Polyester  Molecular design Filler Morphology control Manufacture Functional    Silica    Clay    CNT    Monomer    Oligomer    Catalyst    Roughness    Crystallization    Orientation    Film    Bottle    Spin tech.    Gas barrier    Anti-static    High strength Application : Nano tech. Polycondensation    Touch-panel    LCD substrate    Optical device    Connector    3C products    Anti-static fiber    High strength  fiber PET/SiO2 PET/CNT O-PET
Applications of Polydron ® and HydroPore ®  Fibers
Highly Durable Anti-Fouling Coating  ,[object Object],[object Object],[object Object],[object Object]
Weather Durability Test & Wet Abrasion Scrub Test   ASTM G155: Xenon Arc Light Exposure Test  ASTM D2486: Wet Abrasion Scrub Test
Multidisciplinary Interactions
Industrial Linkage ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
International Cooperation Western Europe Office Moscow Office Tokyo Office ITRI Inc. (USA)
Cooperation in Russia ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Local Academia Cooperation
Create Business Opportunities through IP Pooling New Opportunities IP from Others ITRI IP ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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ITRI Jassy Wang

  • 1. Overview of Material and Chemical Research Activities at ITRI J assy Wang MCL/ITRI Jan. 17, 2008
  • 2. Material and Chemical Research Laboratories Corners of MCL Hsinchu, Taiwan
  • 3. Office of General Director Division of Metallic Materials Research Division of Composite Materials & System Design Division of Electronic Materials Research Division of Energy Storage Materials &Tech Div. of Platform Technology for Advanced Materials Polymer Technology Division Opto- Electronic Materials Technology Division Applied Chemistry Division Chemical Engineering Division Fiber Technology Division Material and Chemical Research Laboratories (MCL)
  • 4. Manpower of MCL Updated: 08.31.2006 Total: 765 人 PhD Master B.S. Other 41 % 16% College 14 % 1 % 28% Education 0-5 Years 5-10 Years 50% 29 % 21% 10 Years and above Experience Background Mechanical Physics Others Materials Biology Chem./ Chem. Eng. Management Elec. Eng.
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  • 7. Nano Glass-like Hybrid Substrate Polarizer BEF AMOLED Color Filter LED Back Light Liquid Crystal Dynode FED Materials for Flat Panel Display
  • 8. High Energy Capacitor Solar Cell DMFC EV MEA Energy Management Flexible Battery Li-Battery Materials for Energy Storage
  • 9. Discrete Component Embedded Module W-less Comm. Electronic Packaging Ceramic/Magnetic Materials MLC/LTCC MEMS/Sensor Ultrahigh Density Recording Media Electronic Component and Packaging Materials
  • 10. Carbon Golf Shaft Composite Bike Speaker Earphone Recreation Equipment Porous Hollow Fiber
  • 11. Metallic Materials Semi-solid Molding Thermal Management Precision Rolling AIP AAO Light
  • 12. Chemical Industry TPU resin Catalysts Novel Square Fiber Pigment & dyestuff Precision Polymers Smart window CA=152 ° Self-Cleaning Coating Nano synthetic leather
  • 13. Development of High Transparent Hybrid Materials and Substrates for Flexible Display Developments of Transparent nano-structured organic-inorganic hybrid materials for LCD Display Applications Development of Polymer-silica Nano Hybrid Substrate Development of New Hybrid Substrate and Functional Coating Materials for Polarizer Nano powders -Silica -Clay Flexible/High temperature durable substrate for AM LCD display TAC replacement film in polarizer for LCD display Roll to Roll continuous wet coating processing technology Substrate forming Organic-inorganic Nano hybrid
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  • 16. Properties of PI-Silica Nano Hybrid Substrate Comparison on Thermal Expansion Silica content Analysis Transparency of PI-silica Hybrid 3.8 92 2.46 PI/SiO2 9.2 61 0.68 PI Max strain (%) Max stress(Mpa) Young’s modulus(Gpa) Mechanical Proiperties
  • 17. Wool Cotton Novel Apparel Fibers & Yarns Synthetics Yarn Spinning Polydron ® -T3T Hydropore ® Polydron ® -T3H Polydron ®- T4 Novel yarns   New Fabrics
  • 18. Advanced CD-Nylon 6 Fiber Suitable for Deep Color Dyeing CD-nylon Dyeing of nylon fiber by acid dye at 1.0 o.w.f. 120 ℃ 30℃ 60 ℃ 90 ℃ 30℃ 60 ℃ 90 ℃ 120 ℃ Dyeing with acid-dye Regular Nylon 6 Cation dyeable Nylon 6 (CD-Nylon) Dyeing with cation-dye + H 3 N-D(cation-dye) SO 3 - SO 3 - SO 3 - SO 3 - Patented Regular Nylon Two Tone-Two Color Fabric Blue: Nylon Red: CD-Nylon Orange: Nylon Yellow: CD-Nylon Blue: Nylon White: CD-Nylon Red: Nylon Blue: CD-Nylon Nylon 6 / CD-Nylon 6 (Inter-weaving fabric) one-bath/one-step dyeing Acid dye does not stain on CD-nylon as shown on the back side of the fabric
  • 19. In-Situ Polymerization for PET Materials In-Situ Polymerization Polyester Molecular design Filler Morphology control Manufacture Functional  Silica  Clay  CNT  Monomer  Oligomer  Catalyst  Roughness  Crystallization  Orientation  Film  Bottle  Spin tech.  Gas barrier  Anti-static  High strength Application : Nano tech. Polycondensation  Touch-panel  LCD substrate  Optical device  Connector  3C products  Anti-static fiber  High strength fiber PET/SiO2 PET/CNT O-PET
  • 20. Applications of Polydron ® and HydroPore ® Fibers
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  • 22. Weather Durability Test & Wet Abrasion Scrub Test ASTM G155: Xenon Arc Light Exposure Test ASTM D2486: Wet Abrasion Scrub Test
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  • 25. International Cooperation Western Europe Office Moscow Office Tokyo Office ITRI Inc. (USA)
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