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Welcome
HOW TO USE THIS TOOLKIT


This OHS Worker Toolkit provides the necessary tools
and Information to assist workers keep safe at work
and meet the Occupational, Health & Safety (OH&S)
requirements of Turn Key Group Services (TKGS).
The OHS Worker Toolkit is an adjunct to the TKGS
Safety Management System (SMS), from which the
relevant elements as they relate to worker use, have
been extracted.
ITS NOT ABOUT FORMS, ITS ABOUT SAFETY


  This Toolkit contains a number of forms that need to
  be completed at various stages of work (see Toolkit
  Map for the stages), however the forms are only a
  tool to help focus your mind on safety, and the forms
  themselves should not be the focus.

IF SOMETHING IS UNSAFE, JUST FIX IT!
RESPONSIBILITY FOR
OHS PROCESSES

Everyone has a responsibility for ensuring workers are
kept safe on site. If your host employer has OHS
forms / processes, then follow their processes. In the
rare event that your host employer does not have
Equivalent forms and processes, then you must use
these forms as instructed by TKGS.
If you are the only TKGS worker on site (and the
host employer does not have equivalent
processes), then TKGS is likely to make you
responsible for making sure that the OHS
processes in this Toolkit are followed. Where there
are other TKGS workers on site, TKGS will
appoint a responsible person for completing the
OHS processes in this Toolkit and TKGS will notify
the responsible worker at the induction.
OHS AUDITS


Each section of this Toolkit (or equivalent host
  employer OHS forms and processes) will be used
  as evidence that workers are adhering to the safety
  requirement of the workplace.
STRUCTURE OF THE
TOOLKIT

The kit is comprised of:

1. A one page “how to guide” for each OHS task; and

2. A form which must be completed as instructed in
the “how to guide”.
Your contact for all OH&S Compliance and
Quality Assurance is Joshua Smith, our
Business Manager. He can be contacted by
one of the following methods:
 joshua.smith@tkgs.com.au

   Phone: 03 9687 7045
   Mobile: 0449 654 576
   Suite 400 / 585 Little Collins Street,
    Melbourne VIC 3000
Project requirements
The following requirements are crucial for you to
understand and comply with when working for the
project;

   Personal Protective Equipment (PPE)
    While on site, all personnel must wear the following
    minimum Personal Protective Equipment (PPE) at
    all times. The PPE are:
     Approved orange Hi-Visibility Safety Vests
     Steel Capped Boots/Lace-up Safety Footwear
     Approved Safety Helmet and Safety Glasses
     Protective Clothing (long sleeves and pants)
Fitness For Work
   You are required to be physically and mentally
    fit for the tasks you are assigned. In addition,
    you are required NOT to be under the
    influence of alcohol or drugs while working on
    the project.

   You must also notify your Supervisor if you are
    on any Prescription Medicine that may affect
    how you perform your work.
Alcohol and Drug
Testing
   Random Testing: Will be conducted with or without notice
    across all project sites.

   Cause Testing: Will be conducted following a rail related
    incident or where a person‟s general behaviour indicates that
    the person may be impaired or adversely affected by alcohol
    and/or drugs.

   Self testing: Will be conducted to persons who believe that
    they may be affected by alcohol or other drugs. The self test
    MUST be conducted prior to commencing work and the
    results will remain confidential. If a person obtains a positive
    test they shall notify their Supervisor and declare themselves
    unfit for work.
Smoking
 Smoking shall not be permitted in any site
 amenities or any semi enclosed space.
 Smoking shall not be permitted within
 10meters, in the open air, on sites where
 flammable materials is present.
Managing Hazard

To ensure that you can work safely and without
  risk, workplace hazards must be identified and
  appropriate mitigation measures is used.

To identify and control hazards, a number of
  methods are used on the project;
Incidents
   An Incident means any unplanned event which
    has the potential to, or has resulted in,
    personal damage such as an injury, illness,
    disease and/or damage to plant, materials or
    property or the environment.

   All incidents MUST BE REPORTED to the
    relevant supervisor immediately so they can
    be fully investigated and control measures can
    be implemented to prevent recurrence.
Injury Management
   Incidents that result in injury, illness or disease
    need to be treated and managed to ensure the
    person‟s recovery is prompt.

   If you are injured it is important that you
    report and receive treatment IMMEDIATELY.

   First Aid Kit shall be accessible for each work
    crew and provided in all site vehicles.
Rehabilitation

   All personnel who are injured and unable to
    perform their normal work tasks will be offered
    alternative work during the recovery and
    rehabilitation period.
Site Access and Egress

   Access and egress to site will be in
    accordance with project specific Site Access
    Plan. This Plan will also be communicated to
    you during Site Induction. Parking, emergency
    assembly point and amenities are also
    included in this plan. You can find the Site
    Access Plan located in specific worksite.
Plant
   All plant and equipment used on site shall
    comply with manufacturers and legislative
    specifications.

   All personnel who operate plant must be
    suitably trained and qualified. A copy of the
    relevant Certificate of Competencies must be
    provided and will be retained on file.
   Plant operators shall ensure that Logbooks are
    kept with the plant and completed Daily at the
    beginning of each shift. Plant shall only be
    serviced by authorised service/maintenance
    personnel.

   All personnel are not permitted to ride on plant
    unless there is a seat provided.

   NO SEAT NO RIDE!
Hazardous Substances
   Hazardous substances must be used and stored in
    accordance with the requirements documented on the
    Material Safety Data Sheet (MSDS). The PPE required to
    worn/used while handling the hazardous substances is also
    detailed on the MSDS.

   MSDS is kept and maintained at worksite and is readily
    accessible to all employees who may be exposed to the
    substance for information and emergency management
    purposes.

   The Foreman will brief the content of MSDS to ensure
    workers understand the applicable MSDS before handling a
    new hazardous substance.
   Asbestos: Immediately notify construction
    manager or your supervisor and isolate the
    area if suspect any substance contains
    asbestos.
Manual Handling
Manual handling tasks can be eliminated by using machinery such as
forklifts, jacks, cranes and other lifting devices. Where manual
handling tasks cannot be eliminated, the chance of injury can be
reduced by applying the following lifting rules;
      Size up the job (get help from others if necessary)
      Bend the knees and keep the back straight
      Get a firm grip
      Hold the object close to the body
      Lift with the legs

NEVER lift a load if it is too heavy or not safe.
GET HELP.

Manual handling techniques will be observed regularly during site
safety inspections and task observations. Task specific manual
handling training will be provided if necessary.
Protection of Services


   Existing underground and overhead services
    such as power, water, gas and communication
    lines need to be identified and protected at the
    work site.
Underground Services

   Excavation or Trenching permit is required
    before work can be undertaken. Hand digging
    to locate mark and protect underground
    services is required prior to the use of any
    loadshifting plant. A full service search is
    required as part of the Permit conditions and
    all identified services listed on the Permit.
Isolation and Tagging
   Plant and equipment displaying a „Personal Danger‟
    or an „Out of Service‟ tag cannot be operated.

   The „Personal Danger‟ tag (red and white) attached to
    an item of plant or equipment, indicates that someone
    is working on that item of plant or equipment.

   A ‘PERSONAL DANGER’ CAN ONLY BE REMOVED
    BY THE PERSON WHO ATTACHED THE TAG!

   The „Out of Service‟ tag (yellow and black) attached to
    an item of plant or equipment, indicates that the plant
    or equipment is unsafe or faulty and must not be
    used.
Hot Work
   Works such as cutting, grinding and welding may
    result in a fire if not properly controlled.
   An appropriate type of fire extinguisher must be
    located at the task and a person assigned as a
    fire lookout.
   The area around the hot work should be clear of
    flammable material.
   During TOTAL FIRE BAN DAYS, Hot Work tasks
    cannot be undertaken unless a specific permit has
    been obtained from the relevant fire authority.
Working at height

   A Safe Work Method Statement (SWMS) must
    be completed prior to undertaking this work.
    The control measures listed in SWMS are
    used to ensure personnel are safe and
    protected from falling.
Fatigue Management

All personnel working in within the rail corridor
  shall:
   Not  work shifts longer than 10 hours
   Adhere to the shift pre-commencement rest
    provision, which includes a requirement to have a
    rest break of at least 12 hours prior to
    commencing work on site.
Environment

   During the completion of the Project, TKGS is
    committed to protecting the environment.
    Environmental topics such as noise, water,
    waste, air, flora and fauna will be provided at
    the Project Specific Induction.
Quality Assurance
   TKGS is committed to provide quality work for
    the project. Our reputation is dependent on
    the quality of our work. All works are to be
    completed in accordance with the relevant
    drawings and specifications. If it is not
    possible to meet the requirements of the
    drawings, specifications and related
    Australian, it is very important to notify your
    Supervisor.
Community Relations
    Any work that will have an impact on the
     neighbourhood must be notified. Notifications are
     made via letterbox drops and local media advertising.
     The impacts of work may be from noise, after hours
     work, light and parking.
    All media, public enquiries and all complaints should
     be referred to the Business Manager.

 Business Manager Contact Details
  Joshua Smith

  Phone:03 9687 7045 / Mobile : 0449 654 576

  Email: joshua.smith@tkgs.com.au
Code Of Behaviour

We will:
   Be  open and honest
   Listen to each other‟s view points

   Adopt a „No Blame‟ approach

   Contribute and Participate

   Promote the language of „Us‟ not „Them‟

   Walk the talk and deliver what we say we will do
Health and Safety Policy
TKGS is committed to providing employees, Subcontractors and the
  public with a healthy and safe environment by eliminating workplace
  injuries and illnesses.

We shall achieve this by undertaking the following:
 Ensure that personal responsibility for health and safety is required

 Provide a consistent approach to all safety and health matters
  across the business
 Implement a safety and health risk management system for its own
  employees and subcontractor
 Promote a culture of health and safety and continuous improvement
  through communication and consultation
 Comply with all relevant health and safety legislation

 Ensure health and safety training is available to all employees

 Ensure that this policy is effectively implemented within TKGS.
Drug and Alcohol Policy
TKGS is committed to provide a workplace that is free from drugs and
alcohol.

We shall achieve this by undertaking the following:
 Dealing in a fair and constructive manner with people deemed unfit
  for work due to drug and alcohol.
 Encouraging all personnel to report drug and alcohol problems
  where they are identified
 Compulsory testing any employees or subcontractor anytime

 Provide information and support so that issues associated with
  misuse drugs and alcohol can be managed effectively
 Treating the possession, distribution and sale of drugs and alcohol
  at the workplace as a serious offence that could result in dismissal
  and may be reported to the police.
 Adopting 0.00mg/L BAC for alcohol and no positive for drugs.
Risk Management Policy

   Ensure risks are identified and assessed for
    likely occurrence and impact and its
    significance, mitigated, monitored and
    reported on.

   Optimise opportunities arising from risk
    assessments of the project to increase the
    value of the client‟s and TKGS profits and
    reputation.
Environmental Policy
TKGS is committed to balancing our economic,
environmental and social responsibilities to
minimise the impact to the community.

We shall achieve this by undertaking the
following:
 Strive to minimize waste and pollution

 Comply with relevant environmental legislation

 Inform employees in environmental issues and
  the environmental effects of their activities
Quality Policy
TKGS will consistently provide products and services that meet or exceed the
requirements and expectations of our customers. We will actively pursue ever
improving quality through programs that enable each employee to do their job right the
first time and every time.


We shall achieve this by undertaking the following:
   Establish, document and implement a Quality Management System in accordance
    with the requirements of ISO 9001:2000.
   Consultation with ARTC to understand its needs and expectations
   Provide sufficient and suitable resources to implement and maintain the quality
    system
   Educate and train in order to improve employee skills, awareness of quality issues
    and practices.
   Maintain and continually improved the system through the use of the quality policy,
    quality objectives, audit results, analysis of data, corrective and preventative action
    and management review.
Thank you for your time.

Please fill out the Induction questionnaire to
show you have a sound understanding of Turn
      Key Group Services OHS Toolkit.

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Turn Key Group Services - OHS Toolkit

  • 1. Welcome HOW TO USE THIS TOOLKIT This OHS Worker Toolkit provides the necessary tools and Information to assist workers keep safe at work and meet the Occupational, Health & Safety (OH&S) requirements of Turn Key Group Services (TKGS). The OHS Worker Toolkit is an adjunct to the TKGS Safety Management System (SMS), from which the relevant elements as they relate to worker use, have been extracted.
  • 2. ITS NOT ABOUT FORMS, ITS ABOUT SAFETY This Toolkit contains a number of forms that need to be completed at various stages of work (see Toolkit Map for the stages), however the forms are only a tool to help focus your mind on safety, and the forms themselves should not be the focus. IF SOMETHING IS UNSAFE, JUST FIX IT!
  • 3. RESPONSIBILITY FOR OHS PROCESSES Everyone has a responsibility for ensuring workers are kept safe on site. If your host employer has OHS forms / processes, then follow their processes. In the rare event that your host employer does not have Equivalent forms and processes, then you must use these forms as instructed by TKGS.
  • 4. If you are the only TKGS worker on site (and the host employer does not have equivalent processes), then TKGS is likely to make you responsible for making sure that the OHS processes in this Toolkit are followed. Where there are other TKGS workers on site, TKGS will appoint a responsible person for completing the OHS processes in this Toolkit and TKGS will notify the responsible worker at the induction.
  • 5. OHS AUDITS Each section of this Toolkit (or equivalent host employer OHS forms and processes) will be used as evidence that workers are adhering to the safety requirement of the workplace.
  • 6. STRUCTURE OF THE TOOLKIT The kit is comprised of: 1. A one page “how to guide” for each OHS task; and 2. A form which must be completed as instructed in the “how to guide”.
  • 7. Your contact for all OH&S Compliance and Quality Assurance is Joshua Smith, our Business Manager. He can be contacted by one of the following methods:  joshua.smith@tkgs.com.au  Phone: 03 9687 7045  Mobile: 0449 654 576  Suite 400 / 585 Little Collins Street, Melbourne VIC 3000
  • 8. Project requirements The following requirements are crucial for you to understand and comply with when working for the project;  Personal Protective Equipment (PPE) While on site, all personnel must wear the following minimum Personal Protective Equipment (PPE) at all times. The PPE are:  Approved orange Hi-Visibility Safety Vests  Steel Capped Boots/Lace-up Safety Footwear  Approved Safety Helmet and Safety Glasses  Protective Clothing (long sleeves and pants)
  • 9. Fitness For Work  You are required to be physically and mentally fit for the tasks you are assigned. In addition, you are required NOT to be under the influence of alcohol or drugs while working on the project.  You must also notify your Supervisor if you are on any Prescription Medicine that may affect how you perform your work.
  • 10. Alcohol and Drug Testing  Random Testing: Will be conducted with or without notice across all project sites.  Cause Testing: Will be conducted following a rail related incident or where a person‟s general behaviour indicates that the person may be impaired or adversely affected by alcohol and/or drugs.  Self testing: Will be conducted to persons who believe that they may be affected by alcohol or other drugs. The self test MUST be conducted prior to commencing work and the results will remain confidential. If a person obtains a positive test they shall notify their Supervisor and declare themselves unfit for work.
  • 11. Smoking Smoking shall not be permitted in any site amenities or any semi enclosed space. Smoking shall not be permitted within 10meters, in the open air, on sites where flammable materials is present.
  • 12. Managing Hazard To ensure that you can work safely and without risk, workplace hazards must be identified and appropriate mitigation measures is used. To identify and control hazards, a number of methods are used on the project;
  • 13. Incidents  An Incident means any unplanned event which has the potential to, or has resulted in, personal damage such as an injury, illness, disease and/or damage to plant, materials or property or the environment.  All incidents MUST BE REPORTED to the relevant supervisor immediately so they can be fully investigated and control measures can be implemented to prevent recurrence.
  • 14. Injury Management  Incidents that result in injury, illness or disease need to be treated and managed to ensure the person‟s recovery is prompt.  If you are injured it is important that you report and receive treatment IMMEDIATELY.  First Aid Kit shall be accessible for each work crew and provided in all site vehicles.
  • 15. Rehabilitation  All personnel who are injured and unable to perform their normal work tasks will be offered alternative work during the recovery and rehabilitation period.
  • 16. Site Access and Egress  Access and egress to site will be in accordance with project specific Site Access Plan. This Plan will also be communicated to you during Site Induction. Parking, emergency assembly point and amenities are also included in this plan. You can find the Site Access Plan located in specific worksite.
  • 17. Plant  All plant and equipment used on site shall comply with manufacturers and legislative specifications.  All personnel who operate plant must be suitably trained and qualified. A copy of the relevant Certificate of Competencies must be provided and will be retained on file.
  • 18. Plant operators shall ensure that Logbooks are kept with the plant and completed Daily at the beginning of each shift. Plant shall only be serviced by authorised service/maintenance personnel.  All personnel are not permitted to ride on plant unless there is a seat provided.  NO SEAT NO RIDE!
  • 19. Hazardous Substances  Hazardous substances must be used and stored in accordance with the requirements documented on the Material Safety Data Sheet (MSDS). The PPE required to worn/used while handling the hazardous substances is also detailed on the MSDS.  MSDS is kept and maintained at worksite and is readily accessible to all employees who may be exposed to the substance for information and emergency management purposes.  The Foreman will brief the content of MSDS to ensure workers understand the applicable MSDS before handling a new hazardous substance.
  • 20. Asbestos: Immediately notify construction manager or your supervisor and isolate the area if suspect any substance contains asbestos.
  • 21. Manual Handling Manual handling tasks can be eliminated by using machinery such as forklifts, jacks, cranes and other lifting devices. Where manual handling tasks cannot be eliminated, the chance of injury can be reduced by applying the following lifting rules;  Size up the job (get help from others if necessary)  Bend the knees and keep the back straight  Get a firm grip  Hold the object close to the body  Lift with the legs NEVER lift a load if it is too heavy or not safe. GET HELP. Manual handling techniques will be observed regularly during site safety inspections and task observations. Task specific manual handling training will be provided if necessary.
  • 22. Protection of Services  Existing underground and overhead services such as power, water, gas and communication lines need to be identified and protected at the work site.
  • 23. Underground Services  Excavation or Trenching permit is required before work can be undertaken. Hand digging to locate mark and protect underground services is required prior to the use of any loadshifting plant. A full service search is required as part of the Permit conditions and all identified services listed on the Permit.
  • 24. Isolation and Tagging  Plant and equipment displaying a „Personal Danger‟ or an „Out of Service‟ tag cannot be operated.  The „Personal Danger‟ tag (red and white) attached to an item of plant or equipment, indicates that someone is working on that item of plant or equipment.  A ‘PERSONAL DANGER’ CAN ONLY BE REMOVED BY THE PERSON WHO ATTACHED THE TAG!  The „Out of Service‟ tag (yellow and black) attached to an item of plant or equipment, indicates that the plant or equipment is unsafe or faulty and must not be used.
  • 25. Hot Work  Works such as cutting, grinding and welding may result in a fire if not properly controlled.  An appropriate type of fire extinguisher must be located at the task and a person assigned as a fire lookout.  The area around the hot work should be clear of flammable material.  During TOTAL FIRE BAN DAYS, Hot Work tasks cannot be undertaken unless a specific permit has been obtained from the relevant fire authority.
  • 26. Working at height  A Safe Work Method Statement (SWMS) must be completed prior to undertaking this work. The control measures listed in SWMS are used to ensure personnel are safe and protected from falling.
  • 27. Fatigue Management All personnel working in within the rail corridor shall:  Not work shifts longer than 10 hours  Adhere to the shift pre-commencement rest provision, which includes a requirement to have a rest break of at least 12 hours prior to commencing work on site.
  • 28. Environment  During the completion of the Project, TKGS is committed to protecting the environment. Environmental topics such as noise, water, waste, air, flora and fauna will be provided at the Project Specific Induction.
  • 29. Quality Assurance  TKGS is committed to provide quality work for the project. Our reputation is dependent on the quality of our work. All works are to be completed in accordance with the relevant drawings and specifications. If it is not possible to meet the requirements of the drawings, specifications and related Australian, it is very important to notify your Supervisor.
  • 30. Community Relations  Any work that will have an impact on the neighbourhood must be notified. Notifications are made via letterbox drops and local media advertising. The impacts of work may be from noise, after hours work, light and parking.  All media, public enquiries and all complaints should be referred to the Business Manager. Business Manager Contact Details  Joshua Smith  Phone:03 9687 7045 / Mobile : 0449 654 576  Email: joshua.smith@tkgs.com.au
  • 31. Code Of Behaviour We will:  Be open and honest  Listen to each other‟s view points  Adopt a „No Blame‟ approach  Contribute and Participate  Promote the language of „Us‟ not „Them‟  Walk the talk and deliver what we say we will do
  • 32. Health and Safety Policy TKGS is committed to providing employees, Subcontractors and the public with a healthy and safe environment by eliminating workplace injuries and illnesses. We shall achieve this by undertaking the following:  Ensure that personal responsibility for health and safety is required  Provide a consistent approach to all safety and health matters across the business  Implement a safety and health risk management system for its own employees and subcontractor  Promote a culture of health and safety and continuous improvement through communication and consultation  Comply with all relevant health and safety legislation  Ensure health and safety training is available to all employees  Ensure that this policy is effectively implemented within TKGS.
  • 33. Drug and Alcohol Policy TKGS is committed to provide a workplace that is free from drugs and alcohol. We shall achieve this by undertaking the following:  Dealing in a fair and constructive manner with people deemed unfit for work due to drug and alcohol.  Encouraging all personnel to report drug and alcohol problems where they are identified  Compulsory testing any employees or subcontractor anytime  Provide information and support so that issues associated with misuse drugs and alcohol can be managed effectively  Treating the possession, distribution and sale of drugs and alcohol at the workplace as a serious offence that could result in dismissal and may be reported to the police.  Adopting 0.00mg/L BAC for alcohol and no positive for drugs.
  • 34. Risk Management Policy  Ensure risks are identified and assessed for likely occurrence and impact and its significance, mitigated, monitored and reported on.  Optimise opportunities arising from risk assessments of the project to increase the value of the client‟s and TKGS profits and reputation.
  • 35. Environmental Policy TKGS is committed to balancing our economic, environmental and social responsibilities to minimise the impact to the community. We shall achieve this by undertaking the following:  Strive to minimize waste and pollution  Comply with relevant environmental legislation  Inform employees in environmental issues and the environmental effects of their activities
  • 36. Quality Policy TKGS will consistently provide products and services that meet or exceed the requirements and expectations of our customers. We will actively pursue ever improving quality through programs that enable each employee to do their job right the first time and every time. We shall achieve this by undertaking the following:  Establish, document and implement a Quality Management System in accordance with the requirements of ISO 9001:2000.  Consultation with ARTC to understand its needs and expectations  Provide sufficient and suitable resources to implement and maintain the quality system  Educate and train in order to improve employee skills, awareness of quality issues and practices.  Maintain and continually improved the system through the use of the quality policy, quality objectives, audit results, analysis of data, corrective and preventative action and management review.
  • 37. Thank you for your time. Please fill out the Induction questionnaire to show you have a sound understanding of Turn Key Group Services OHS Toolkit.