Elastimold - Cable Connectors, Joints, Terminations Catalogue

Thorne & Derrick International
Thorne & Derrick International17K+ Followers - LV-HV Jointing, Electrical, Mechanical, Process & Instrumentation Eqpt em Thorne & Derrick International

Underground Cable Accessories Elastimold® offers the industry's most complete package for managing underground cable connections. Broad Product Range.. Elastimold accessories, available from 5kV to 138kV, connect, ground, splice, terminate and protect underground cable. Elastimold Innovation Elastimold’s long, innovative history includes pioneering such products as extended and repair elbows, jacket seal elbows, and shrink-fit joints.

In this section...

Elastimold
Underground
Cable Accessories
®

Elastimold® Underground Cable Accessories
Overview............................................................................ H-2–H-3
200-Amp Loadbreak Elbows............................................... H-4–H-7
200-Amp Deadbreak Elbows.............................................. H-8–H-9
600-Amp Elbow Connectors........................................... H-10–H-17
ComboT Integral Separable Connectors.......................... H-18–H-22
600-Amp Separable Cable Joints.................................... H-23–H-24
Multi-Point Junctions...................................................... H-25–H-26
Permanent Distribution Cable Joints............................... H-27–H-28
Distribution Shrink-Fit Terminations................................ H-29–H-35
Pre-Molded Terminations.......................................................... H-36
Cable Shield Adapters and Jacket Seals......................... H-37–H-38
Equipment Bushings................................................................. H-39
Medium-Voltage Cable Accessories
Technical Information..................................................... H-40–H-45
Shielded Surge Arresters................................................ H-46–H-52
Transmission Cable Joints.............................................. H-53–H-56
Transmission Cable Terminations................................... H-57–H-58
Transmission Cable Accessories Installation Tools.................... H-59
Transmission Cable Accessories Technical Information............. H-60

Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk
Power & High Voltage — Elastimold® Underground Cable Accessories

Overview
Elastimold Separable Connectors, Cable Joints, Cable Terminators and other
cable accessory products have been designed and tested per applicable
portions of IEEE, ANSI and other industry standards including:

Switching and Fault Close Ratings

•	 IEEE 386™ Standard for Separable Connectors

•  ø and 3ø circuits 8.3kV line
1
to ground, 14.4kV max. across
15kV
open contacts
Class
1
Ratings •  0 loadmake/break operations
at 200 Amps max. with 70 to 80%
lagging power factor

1 fault close operation at 8.3kV
or 14.4kV; 10,000 amps RMS sym;
10 cycles (.17 sec.) 1.3 max. asym
factor applies to new or used mating
parts (up to maximum designated
switching operations)

•  ø and 3ø circuits 15.2kV line
1
to ground, 26.3kV max. across
25kV
open contacts
Class
•  0 loadmake/break operations
1
Ratings
at 200 Amps max. with 70 to 80%
lagging power factor

1 fault close operation at 15.2kV
or 26.3kV; 10,000 amps RMS sym;
10 cycles (.17 sec.) 1.3 max. asym
factor applies to new or used mating
parts (up to maximum designated
switching operations.)

•  ø and 3ø circuits 21.1kV line
1
to ground, 36.6kV max. across
35kV
open contacts.
Class
1
Ratings •  0 loadmake/break operations
at 200 Amps max. with 70 to 80%
lagging power factor.

1 fault close operation at 21.1kV
or 36.6kV; 10,000 amps RMS sym;
10 cycles (.17 sec.) 1.3 max. asym
factor applies to new or used mating
parts (up to maximum designated
switching operations)

•	 IEEE 404™ Standard for Cable Joints and Splices
•	 IEEE 48™ Standard for Cable Terminations
•	 IEEE 592™ Standard for Exposed Semiconducting Shields
•	
ANSI C119.4 Standard for Copper and Aluminum Conductor
Connectors
•	
AEIC CS8 Standards for XLP and EPR Insulated Cables
•	
ICEA S-94-649-2004 and S-97-682-2000 Standard for
Cables Rated 5,000 – 46,000 Volts
Cable Joints And Terminations Ratings
Refer to the pages listed below for rating information:
•	PCJ™ Cable Joints, page H-27
•	 Cable Terminations, page H-36
Separable Connector Ratings
The following chart shows voltage and current ratings which apply to all
Separable Connectors including 200-Amp Loadbreak, 200-Amp Deadbreak
and 600 Series Deadbreak products. The next chart shows switching and
fault close ratings which only apply to 200-Amp Load-Break Connectors.

Voltage and Current Ratings
15kV Class
Ratings

O
 perating Voltage
Maximum line-to-ground
(See Application Info Note 1)
B
 IL
Impulse withstand 1.2 x 50
microsecond wave
W
 ithstand Voltage
AC One Minute
DC Fifteen Minute
C
 orona Extinction Level
@ 3pC Sensitivity
200-Amp Products
Continuous Current: Symmetrical
Momentary Current:
600 Series Products Continuous
Current
Symmetrical Momentary Current:

25kV Class
Ratings

35kV Class
Ratings

8.3kV

15.2kV

21.1kV

95kV

125kV

40kV
78kV
19kV

Application Information:
1.	Load-Break connectors are designed and rated for use on grounded
WYE systems. For application on ungrounded WYE or delta systems,
the next higher voltage class product is recommended. Examples: 5kV
ungrounded: use 15kV class products; 15kV ungrounded: use 25kV
class products; 25kV ungrounded: use 35kV class products.
2.	Products are designed and constructed for all applications including
padmount, subsurface, vault, indoor, outdoor, direct sunlight, direct
buried and continuously submerged in water.

50kV
103kV

11kV

FAULT CLOSE

150kV

34kV
53kV

LOADMAKE/LOADBREAK
SWITCHING

26kV

3.	Products are designed and rated for ambient temperatures of -40° C
to +65° C. It is recommended that loadbreak connectors be hotstick
operated at -20° C to +65° C ambient temperature range and at
altitudes not exceeding 6000 feet.

200 Amp
10kA sym, 10 cycle duration*
600 and 900 Amp
25kA sym, 10 cycle duration*

* Designed for 90° C maximum continuous operating temperature.

H-2

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

www.tnb.com
IEEE Standard 386 defines the specific interface dimensions that 200 Amp
and 600 Series elbows, inserts, junctions, equipment bushings and any
mating components must conform to ensure interchangeability. The table below
provides information concerning the types of interfaces supplied by Elastimold
for various applications and is useful to ensure proper matching of components.

Bushing Interface

Voltage
Class

Interface
Description

200-AMP DEEPWELL
EQUIPMENT BUSHING

15kV, 25kV
and 35kV

200-Amp Bushing
Well Interface
8.3kV, 15.2kV and, 21.1kV

A

IEEE
386-2001
Fig. 3

200-AMP LOADBREAK INSERT

15kV

200-Amp Loadbreak
8.3kV and 8.3kV/14.4kV

B

IEEE
386-2001
Fig. 5

200-AMP LOADBREAK INSERT

25kV

200-Amp Loadbreak
15.2kV and 15.2kV/26.3kV

C

IEEE
386-2001
Fig. 7, Note 1

200-AMP LOADBREAK INSERT

35kV

200-Amp Loadbreak
Interface No. 2
21.1kV and 21.1kV/36.3kV

D

IEEE
386-2001
Fig. 7, Note 1

200-AMP DEADBREAK INSERT

15kV and 25kV

200-Amp Deadbreak
8.3kV and 15.2kV

E

IEEE
386-2001
Fig. 4

600 SERIES EQUIPMENT BUSHING

15kV and 25kV

600-Amp Deadbreak
Interface No.1
8.3kV and 15.2kV

F

IEEE
386-2001
Fig.11

600 SERIES EQUIPMENT BUSHING

35kV

600-Amp Deadbreak
Interface No.1
21.1kV

G

IEEE
386-2001
Fig.13

A

Standard No.
Figure No.

Power  High Voltage — Elastimold® Underground Cable Accessories

Overview
Standard Interfaces for Separable Connectors,
Components and Equipment Bushings

B

C

D

E

F

G
Note: 1. Elastimold uses Fig. 7 interface for both 25 and 35kV applications.


www.tnb.com

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

H-3
Power  High Voltage — Elastimold® Underground Cable Accessories

200-Amp Loadbreak Elbows
200-Amp Loadbreak
Connectors and Accessories
200-Amp Loadbreak Connectors and Accessories provide a
convenient method to connect/disconnect cable and equipment on
power distribution systems. Loadbreak elbows include provisions for
energized operation using standard hotstick tools, allowing loadmake/
break operation and a visible disconnect. Components can be isolated
with insulated caps, plugs and parking bushings.
Optional accessories allow system grounding, testing, bypass, surge
protection and current limiting fusing. Additional connecting points
and taps can be provided by use of junctions or feed-thrus.

Ratings Overview
See page H-2 for complete
information, including switching
and fault close ratings.

200-Amp Loadbreak Separable Connector Components
CABLE TO EQUIPMENT
CONNECTIONS

LOADBREAK
BUSHING INSERT

BUSHING WELL
EXTENDED BUSHING INSERT

Current Ratings

200A Continuous
10kA sym. 10 Cycles

Voltage Ratings

15kV Class
8.3kV Phase-to-Ground
14.4kV Phase-to-Phase
95kV BIL
34kV AC Withstand
53kV DC Withstand
11kV Corona Extinction
25kV Class
15.2kV Phase-to-Ground
26.3kV Phase-to-Phase
125kV BIL
40kV AC Withstand
78kV DC Withstand
19kV Corona Extinction

SEE CABLE NOTES

BUSHING WELL
PLUG

LOADBREAK
FEED-THRU INSERT

REPLACEMENT
ELBOW

BOLTED
ELBOW
W/TAP

REPAIR
ELBOW

OPERATING ACCESSORIES

GROUNDING
ELBOW

SEE CABLE NOTES

INSULATED PARKING
BUSHING

PARKING
STAND

GROUNDING
PLUG

FUSED ELBOW
INSULATED CAP

FEED THRU
INSULATED CAP
WITH GROUND

35kV Class
21.1kV Phase-to-Ground
36.6kV Phase-to-Phase
150kV BIL
50kV AC Withstand
103kV DC Withstand
26kV Corona Extinction

H-4

LOADBREAK ELBOW CONNECTOR WITH
OR WITHOUT TEST POINT

TEST ROD
ASSEMBLY TOOL

See pages H-46–H-52
for surge arrester
applications

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

www.tnb.com

See pages
H-63–H-67

SEE CABLE NOTES
200-Amp Loadbreak Elbows
Description
Elbow
Connector

Voltage
Class
15kV
25kV
35kV

Elbow
Connector
w/ Test Point

15kV
25kV
35kV

Jacket Seal
Elbow
Connector

15kV

Jacket Seal
Elbow
Connector
w/ Test Point
Repair Elbow
Connector

15kV

25kV

25kV
15kV
25kV

Repair Elbow
Connector
w/ Test Point

15kV

Replacement
Elbow

15kV

Replacement
Elbow
w/ Test Point

15kV

Direct Test
Elbow
Connector

15kV

Direct Test Repair
Elbow
Connector

15kV

Direct Test
Repair Elbow
Connector
w/Test Point
Fused Elbow
(Full Range
Current Limiting)

15kV

Bolted Elbow
w/ Tap
Bushing Insert

15kV

Extended
Bushing
Insert
Feed-Thru
Insert
Insulated Cap
Insulated Cap
w/ Ground
Insulated Cap
w/ Ground and
Test Point

25kV

25kV

25kV

25kV

25kV

25kV
15kV
25kV

cat. no.
165LR-W5X
Use Tables W1 and X1
275LR-W5X
Use Tables W16 and X1
375LR-W5X
Use Tables W3 and X2
166LR-W5X
Use Tables W1 and X1
276LR-W5X
Use Tables W16 and X1
376LR-W5X
Use Tables W3 and X2
165LRJS-W5X
Use Tables W1 and X1
275LRJS-W5X
Use Tables W16 and X1
166LRJS-W5X
Use Tables W1 and X1
276LRJS-W5X
Use Tables W16 and X1
167ELR-W5X
Use Tables W5 and X1
273ELR-W5X
Use Tables W5 and X1
168ELR-W5X
Use Tables W5 and X1
274ELR-W5X
Use Tables W5 and X1
167RLR-W5X
Use Tables W4 and X1
273RLR-W5X
Use Tables W2 and X1
168RLR-W5X
Use Tables W4 and X1
274RLR-W5X
Use Tables W2 and X1
167DLR-W5X
Use Tables W4 and X1
273DLR-W5X
Use Tables W2 and X1
167DELR-W5X
Use Tables W5 and X1
273DELR-W5X
Use Tables W5 and X1
168DELR-W5X
Use Tables W5 and X1
274DELR-W5X
Use Tables W5 and X1
168FLR H-W0X
274FLR H-W0X
See pages H-63–H-67

Notes
N2, 3, 4, 5
N2, 3, 4, 5
N2, 3, 5
N2, 3, 4, 5, 23
N2, 3, 4, 5, 23

DESCRIPTION
Grounding Plug
(1/0 AWG x 6'
Ground Lead)
Grounding
Elbow
(1/0 AWG x 6'
Ground Lead)
Feed-Thru

N2, 19
N2, 19
N2, 19, 23
N2, 19, 23
N5, 10, 18
N5, 10, 18
N5, 10, 18, 23
N5, 10, 18, 23
N5, 11, 13
N5, 11, 13
N5, 11, 13, 23
N5, 11, 13, 23
N2, 5, 21
N2, 5, 21
N5, 10, 18, 21
N5, 10, 18, 21
N5, 10, 18,
21, 23
N5, 10, 18,
21, 23
N23
N23

15kV
25kV
35kV
35kV
15kV
25kV

N4, 8
N4, 8
N6, 20
N8, 20
N8
N8

15kV
25kV
35kV
15kV

1602A3R
2702A1
3702A1
160DR

N16
N16
N6, 16
N9

15kV
15kV
25kV
35kV
15kV
25kV
35kV

160DRG
167DRG
273DRG
375DRG
168DRG
274DRG
376DRG

N9
N7, 9
N7, 9
N7, 9
N7
N7
N7

N17

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Tel: 901.252.8000
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Fax: 901.252.1354

Voltage
Class
15kV
25kV

cat. no.

Notes

161GP
272GP

15kV
25/35kV

160GLR
370GLR

Feed-Thru Well

15kV
25kV
35kV
35kV
15kV
25kV
35kV
15kV
25kV
35kV
15kV
25kV
35kV
15kV
25kV
35kV
15/25kV

164FT
274FT
371FT
373FT
164FTV
274FTV
373FTV
164FT2-AB
274FT2-AB
373FT2-AB
164FT3-AB
274FT3-AB
373FT3-AB
164FT4-AB
274FT4-AB
373FT4-AB
K1601WFT

Feed-Thru Well Vertical

15/25kV

K1601WFTV

Insulated Parking
Brushing

15kV
25kV
35kV
15kV
25kV
All
15/25kV
35kV
All

161SOP
272SOP
372SOP
164SOP
274SOP
370TR
276BWP
M276BWP
200AT

N2, 3, 5, 23

167LRT-W5X
Use Tables W4 and X1
1601A4
2701A4
3701A4
3701A3
1601EA4
2701EA4

www.tnb.com

Illustration
(not to scale)

Feed-Thru
Vertical
Adjustable Bracket
2-Point Feed-Thru
Adjustable Bracket
3-Point Feed-Thru
Adjustable Bracket
4-Point Feed-Thru

Insulated Parking
Brushing
Test Rod
Bushing Well
Assembly Tool

N12

N6

N22
N22
N22
N22
N22
N22
N22
N22
N22

N20
N22
N22

N8

N1.	
Copper lug for use on COPPER CONDUCTOR ONLY.
N2.	
W5X indicates that the catalog number includes 02500X long bi-metal compression lug as standard.
For an all-copper lug, replace W5X with W2X in Table X1 to specify the all-copper 02702X lug.
N3.	 available as housing only. Specify: 165BLR-W; 275BLR-W;
Also
375BLR-W; 166BLR-W; 276BLR-W; 376BLR-W.
N4.	 available as elbow/insert combination. Specify: 165A4-WX;
Also
275A4-WX; 166A4-WX; 276A4-WX.
N5.	 available with 200ECS jacket seal included. Add - “S” suffix to catalog number.
Also
N6.	
Rated for single-phase applications only.
N7.	
Equipped with insulated cuff.
N8.	
Includes internal torquing feature using 200AT Assembly Tool.
N9.	 available without probe. Specify “A” suffix - Example: 273DRGA.
Also
N10.	
Repair elbow has extended length contact and elbow housing resulting in a net gain of
31⁄4 in length.
N11.	
Replacement elbow has extended-length contact and elbow housing resulting
in a net gain of 87⁄8 in length.
N12.	 ated for 25kV thru 35kV applications.
R
N13.	 Includes long bi-metal contact 00400X.
N14.	
160CA Cable Size Adapter can only be used with elbow part numbers 165LR/166LR C size only.
N16.	
Fully rotatable for 360° positioning. Includes bail assembly to secure feed-thru insert to bushing well.
N17.	
Includes 02800X bi-metal contact.
N18.	
Includes 02509X long bi-metal contact.
N19.	
Includes built-in jacket seal. Also available as housing only — specify: 165BLRJS-W, 166BLRJS-W,
275BLRJS-W or 276LRJS-W. Also available as elbow/insert combination — specify: 165JSA4-W5X,
166JSA4-W5X, 275JSA4-W5X or 276JSA4-W5X.
N20.	 Includes a black vent ring.
N21.	 Direct Test Connectors, along with a 200TC-X series meter adapter, a properly rated
	
voltage meter and Hot-line Stick provide a means for direct conductor voltage testing.
N22.	 With stainless steel bracket.
N23.	 Test Point Cap catalog number 156-7

Power  High Voltage — Elastimold® Underground Cable Accessories

Illustration
(not to scale)

Refer to the W and X tables on page H-45 for sizing to cable insulation diameter
and conductor size. For cable shield adapters and jacket seals, see page H-37.

Technical Services
Tel: 888.862.3289

H-5
Power  High Voltage — Elastimold® Underground Cable Accessories

200-Amp Loadbreak Elbows
200-Amp Loadbreak Connectors and Accessories (continued)
Ratings Overview

200-Amp Loadbreak Separable Connector Components

See page H-2 for complete
information, including switching
and fault close ratings.

Current Ratings

200A Continuous
10kA sym. 10 Cycles

Voltage Ratings

15kV Class
8.3kV Phase-to-Ground
14.4kV Phase-to-Phase
95kV BIL
34kV AC Withstand
53kV DC Withstand
11kV Corona Extinction

See pages
H-63–H-67
for fused elbow
selection
CABLE TO CABLE CONNECTIONS

25kV Class
15.2kV Phase-to-Ground
26.3kV Phase-to-Phase
125kV BIL
40kV AC Withstand
78kV DC Withstand
19kV Corona Extinction

4-POINT
JUNCTION

2-POINT
JUNCTION

2 POINT WELL
JUNCTION

35kV Class
21.1kV Phase-to-Ground
36.6kV Phase-to-Phase
150kV BIL
50kV AC Withstand
103kV DC Withstand
26kV Corona Extinction

LOADBREAK
BUSHING INSERT

3-POINT WELL
JUNCTION

4-POINT WELL
JUNCTION

H-6

3-POINT
JUNCTION

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

See pages H-46–H-52
for surge arrester
applications

LOADBREAK
BUSHING INSERT

LOADBREAK
BUSHING INSERT

Technical Services
Tel: 888.862.3289

www.tnb.com
200-Amp Loadbreak Elbows
Description

Contacts:
LR Long Bi-Metal
ELR Bi-Metal
LR Copper
LRT Contact
RLR Contact
Elbow Probe

Elbow
Cable Entrance
Insulating Plug
Cable Size
Adapter
Direct Voltage Test
Meter Adapter for:

Voltage
Class

cat. no.
Use Table X1
02500X
02509X
02702X
02800X
00400X
166LRF
274LRF
375LRF
10EP-W
Use Table W6

Notes

N4

All

160CA-W
Use Table W6
EB-FA Only
200TC-1

N14

15/25kV

200TC-2
200TC-4
K1601WJ2

N14
N14
N6

15/25kV

K1601WJ2-5

N5, 6, 11

All
15/25kV
All
15kV
15/25kV
15kV
25kV
35kV
All

15kV

HD Electric Meters
Ross Meters
Chance Meters

2-Way Well
Junction w/
S.S. Bracket
2-Way Well
Junction w/
“U” Straps
3-Way Well
Junction w/
S.S. Bracket
3-Way Well
Junction w/
“U” Straps
4-Way Well
Junction w/
S.S. Bracket
4-Way Well
Junction w/
“U” Straps
2-Point Junction
with/Stainless
Steel Bracket
2-Point Junction
w/“U” Straps
3-Point Junction
with Stainless
Steel Bracket
3-Point Junction
w/“U” Straps
4-Point Junction
with Stainless
Steel Bracket
4-Point Junction
w/“U” Straps

N1.	
Repair elbow has extended-length contact and elbow housing
resulting in a net gain of 31⁄4 in length.
N2.	
Copper lug for use on COPPER CONDUCTOR ONLY.

N1
N2
N3

N3.	
Replacement elbow has extended-length contact and elbow
housing resulting in a net gain of 87⁄8 in length.
N4.	
160CA Cable Size Adapter can only be used with elbow catalog
numbers 165LR/166LR C size only.
N5.	 available as rubber only, without straps. Specify suffix “-4”
Also
in place of “-5” in the catalog number.
N6.	
Supplied with replaceable stud. Replacement stud available
separately. Specify 1000-150.

15/25kV

K1601WJ3

N6

15/25kV

K1601WJ3-5

K1601WJ4

K1601WJ4-5

164J2
274J2
373J2
164J2-5
274J2-5
373J2-5
164J3
274J3
373J3
164J3-5
274J3-5
373J3-5
164J4
274J4
373J4
164J4-5
274J4-5
373J4-5

N7
N7
N7
N5, 8
N5, 11
N5, 11
N7
N7
N7
N5, 9
N5, 12
N5, 12
N7
N7
N7
N5, 10
N5, 13
N5, 13

N10.	 ardware package, consists of “U” straps and back plate only,
H
may be ordered separately by specifying 1601US-J4.
N11.	 ardware package, consists of “U” straps and back plate only,
H
may be ordered separately by specifying 271-68.
N12.	 ardware package, consists of “U” straps and back plate only,
H
may be ordered separately by specifying 271-61.
N13.	 ardware package, consists of “U” straps and back plate only,
H
may be ordered separately by specifying 271-70.

N5, 6, 13

15kV
25kV
35kV
15kV
25kV
35kV
15kV
25kV
35kV
15kV
25kV
35kV
15kV
25kV
35kV
15kV
25kV
35kV

N9.	
Hardware package, consists of “U” straps and back plate only,
may be ordered separately by specifying 1601US-J3.

N6

15/25kV

N8.	
Hardware package, consists of “U” straps and back plate only,
may be ordered separately by specifying 1601US-J2.

N5, 6, 12

15/25kV

N7.	
Hardware packages, consisting of brackets and straps only,
may be ordered separately by specifying “-6” in the catalog number.
­
Example 164J4-6.

Power  High Voltage — Elastimold® Underground Cable Accessories

Illustration
(not to scale)

www.tnb.com

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

N14.	 For use with Direct Test Connectors.

Refer to the W and X tables on page H-45 for sizing to cable insulation diameter
and conductor size. For cable shield adapters and jacket seals, see page H-37.

Technical Services
Tel: 888.862.3289

H-7
Power  High Voltage — Elastimold® Underground Cable Accessories

200-Amp Deadbreak Elbows
200-Amp Deadbreak
Connectors and Accessories
200-Amp Deadbreak Connectors and Accessories provide a quickdisconnect feature for cable and equipment connections on power
distribution systems.
All deadbreak connectors must be de-­ nergized before operating and must
e
be mechanically secured with bails when connected. Components can be
isolated with insulated caps, plugs and parking bushings.
All deadbreak elbows are equipped with test points as standard. Optional
accessories allow system grounding, bypass and lightning surge protection.
Additional connecting points and taps can be provided by use of junctions
or feed-thrus.

Ratings Overview

200-Amp Deadbreak Separable Connector Components

See page H-2 for complete information.
CABLE TO EQUIPMENT

BUSHING WELL PLUG

Current Ratings

BUSHING
WELL

200A Continuous
10kA sym. 10 Cycles

BUSHING
INSERT

INSULATED CAP

Voltage Ratings

15kV Class
8.3kV Phase-to-Ground
14.4kV Phase-to-Phase
95kV BIL
34kV AC Withstand
53kV DC Withstand
11kV Corona Extinction
25kV Class
15.2kV Phase-to-Ground
26.3kV Phase-to-Phase
125kV BIL
40kV AC Withstand
78kV DC Withstand
19kV Corona Extinction

DEADBREAK
FEED-THRU INSERT

OPERATING ACCESSORIES

STRAIGHT RECEPTACLE

INTEGRAL BUSHING

PARKING
STAND

STAND-OFF PLUG

ELBOW
CONNECTOR

GROUNDING PLUG

CABLE TO CABLE CONNECTIONS

FEED THRU

INSULATED PLUG

STRAIGHT PLUG

LOCKING AND
REPAIR SPLICE

IN-LINE JUNCTION

LOCKING
“Y” SPLICE

Except for locking splices all
200A deadbreak products must
be mechanically secured with a
bail when connected

TEE SPLICE
3-POINT
JUNCTION
4-POINT
JUNCTION

H-8

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

See pages H-46–H-52
for surge arresters applications
2-POINT
JUNCTION

Technical Services
Tel: 888.862.3289

www.tnb.com
200-Amp Deadbreak Elbows
Description

Elbow Connector
w/ Test Point
Direct Test
Elbow Connector

Voltage
Class

cat. no.

Notes

15/25kV

156LR-W5X

N1, 2

Illustration
(not to scale)

Description

Voltage
Class

cat. no.

Notes

Bail

15/25kV

150TB4

N5

Bail

15/25kV

150TB5

N5

Bail

15/25kV

150TB6

N5

Contacts: Long
Bi-Metal Copper

15/25kV
15/25kV

02500X
02702X

N7

Elbow Cable Entrance
Insulating Plug
Cable Entrance
Insulating Plug
Cable Size Adapter

15/25kV

10EP-W

N10

Use Tables W4 and X1

156DLR-W5X

15/25kV

N1, 2, 22

Use Tables W4 and X1

Bail Assembly
for 156LR Elbow
Bushing Insert

15/25kV

150BA

15/25kV

K1501A1

N3

Feed-Thru Insert

15/25kV

K1502A1

N3, 4

Insulated Plug

15/25kV

K150DP

N3

Insulated Cap

K150DR

15/25kV

N3

K151SOP

Insulated Parking
Bushing

15/25kV

N3

Grounding Plug

15/25kV

151GP

N3

Feed-Thru

15/25kV

K1501FT

N3, 6

2-Point Junction

15/25kV

K1501J2-U

N3, 6

3-Point Junction

15/25kV

K1501J3-U

N3, 6

4-Point Junction

15/25kV

K1501J4-U

N3, 6

Elbow Probe

15/25kV

156LRF

Straight
Receptacle

15/25kV

Straight Plug

15/25kV

K151SR-W0X

N3, 12,

Use Tables W1 and X1 13, 17, 18

K151SP-W0X
Use Tables W1 and X1

N3, 12,
13, 19

Tee Splice

15/25kV

K150T

N3

In-Line Junction

15/25kV

K150S

N3

Locking Splice/
Repair Splice

15/25kV

Locking “Y”
Splice

K151LS-W0X

N8, 9, 13,
15, 16,
17, 20, 23
15/25kV
K151LY-W0X
N8, 9, 13,
Use Tables W1 and X1 15, 17, 21
Use Tables W1 and X1

Bail

15/25kV

150TB1

N5

Bail

15/25kV

150TB2

N5

Bail

15/25kV

150TB3

N5

Use Table W6

15/25kV

152EA-W

N11

Use Table W6

15/25KV

160CA-W

Use Table W6
EB-FA Only

N14

N1.	 Includes bail assembly.
N2.	
W5X indicates that the catalog number includes a 02500X bi-metal compression lug, which is
rated for either aluminum or copper conductor, as standard. For an all-copper lug, replace W5X
with W2X. Use Table X1 to specify the all-copper 02702X lug.
N3.	
Bails are required but not included. Order separately. Consult factory for bails not listed for a
specific application.
N4.	 rotatable for 360° positioning. Includes bail assembly to secure feed-thru insert to bushing
Fully
well. Elbows bail assemblies are required but not included with the feed-thru insert.
N5.	 Refer to factory for application details.
N6.	 Center-to-center spacing equals 4 inches.
N7.	 Copper lug for copper cable only.
N8.	 order cable legs for different cable sizes, list each leg size “W” and “X”.
To
Example: K151LY-A1240-A1240-B1220. See Tables W1 and X1 for sizes.
N9.	 order locking contacts for K151LS and K151LY, order 01401X (Al) or 01402X (Cu) for plug
To
contact. Order 01301X (Al) or 01302X (Cu) for receptacle. See Table X1 for sizes.
N10.	 or use with 156LR elbows.
F
N11.	 or use with K151SR, K151SP, K151LS, K151LY receptacles, plugs and splices.
F
N12.	 available as housing only. Specify K151BSP-W or K151BSR-W.
Also
N13.	 available in EB-FA sizes per Table W6 by using 160CA cable adapter with C size plugs
Also
and receptacles.
N14.	 160CA cable adapter can only be used with C size plugs and receptacles.
N15.	
Bails are not required for locking splices.
N16.	
When used as a repair splice, the assembled length allows 4 for cable­replacement/repair.
N17.	
Straight receptacles are also available with test point. Specify K152SR-W0X catalog number.
N18.	
W0X indicates that the catalog number includes a 01500X universal aluminum compression lug,
which is rated for either aluminum or copper, as standard. For an all-copper lug, replace W0X with
W2X in Table X1 to specify the all-copper 01502X lug.
N19.	
W0X indicates that the catalog number includes a 01600X universal aluminum compression lug,
which is rated for either aluminum or copper, as standard. For an all-copper lug, replace W0X with
W2X in Table X1 to specify the all-copper 01602X lug.
N20.	
W0X indicates that the catalog number includes a 01400X universal aluminum compression lug,
which is rated for either aluminum or copper, as standard. For an all-copper lug, replace W0X with
W2X in Table X1 to specify the all-copper 01402X lug.
N21.	
W0X indicates that the catalog number includes a 01300X universal aluminum compression lug,
which is rated for either aluminum or copper, as standard. For an all-copper lug, replace W0X with
W2X in Table X1 to specify the all-copper 01302X lug.
N22.	
Direct Test Connectors, along with a 200TC-X series meter adapter, a properly rated voltage
meter and Hot-line Stick provides a means for direct conductor voltage testing.
See page H-7 for meter adapters.
N23.	 Gains approximately 4 of repair length.

Power  High Voltage — Elastimold® Underground Cable Accessories

Illustration
(not to scale)

Refer to the W and X tables on page H-45 for sizing to cable insulation diameter
and conductor size. For cable shield adapters and jacket seals, see page H-37.

www.tnb.com

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

H-9
Power  High Voltage — Elastimold® Underground Cable Accessories

600-Amp Elbow Connectors
600 Series Deadbreak
Components
600 Series deadbreak elbows, straight receptacles, junctions, vault
stretchers and accessories are used to connect equipment and cable
on primary feeder and network circuits. Designs accommodate large
conductors and feature bolted connections and deadfront modular
construction for maximum reliability, performance and versatility.
De-energized connectors can be quickly and easily connected and
disconnected using standard hand tools and equipment in accordance
with accepted operating practices. Optional accessories allow visible
external separation, bypass, isolation, dead-ending, grounding and
testing as well as adding taps, surge arresters and circuit protection.
Hotstick-operable and separable joint systems are shown on
pages H-14–H-17 and H-23–H-24.

Ratings Overview
See page H-2 for complete information.

Current Ratings
(Prefixes: 650, K650, K651, K655,
K656, 750, 755, 756  03700)

Separable Connectors 600 Series Deadbreak
straight receptacle

See pages H-46–H-52
for surge arrester
applications

Straight
Receptacle Adapter

900 Amp Continuous
25kA sym., 10 cycles

integral
bushing
bushing
extender

connecting
plug

SEE PAGES H-20–H-21 FOR
ADDITIONAL JUNCTIONS

Connecting
PLug

†
600 series
taps

†

15/25kV Class (5kV thru 28kV)
16.2kV Phase-to-Ground
28kV Phase-to Phase
140kV BIL
45kV AC Withstand
84kV DC Withstand
21.5kV Corona Extinction

LOADBREAK
ELBOW TAP
PLUG

2 pt junction

35kV Class
21.1kV Phase-to-Ground
36.6kV Phase-to-Phase
150kV BIL
50kV AC Withstand
103kV DC Withstand
26kV Corona Extinction
Note: Elastimold has increased the IEEE
Standard Prod­ ction and Design Test levels
u
for 25kV Class products to include 27kV
and 28kV systems.

4 pt junction

bushing
extender
insulated
cap with
test point

grounding plug

cable
adapter

insulated
parking bushing
HOTSTICK OPERABLE 600 SERIES
CONNECTORS - SEE PAGES H-14–H-17

threaded
compression lug

stick-op loadbreak
reducing tap plug

stick-op
SEE PAGES
H-16–H-17

Cable to cable
utilizing l-kits
SEE PAGES H-12–H-13

compression
lug
vault
stretcher
connector
threaded
stud
vault
stretcher

cam-op
retainer
sleeves

cam-op
SEE PAGES
H-14–H-15
cam-op
link connector

compression
lug

cable
adapter

* Tested at 8.3/14.9kV
†
Tested at 15.2/26.3kV
• Tested at 21.1/36.6kV

H-10

threaded
stud

operating
accessories

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

SPANNER WRENCH
200A LOADBREAK
SEE PAGES H-4–H-5

*†•

3 pt junction

Voltage Ratings

200A DEADBREAK
SEE PAGES H-8–H-9

DEADBREAK
REDUCING TAP
PLUG
REDUCING
TAP WELL

compression
lug

cable
adapter

Note: 900-amp ratings require copper cable
and copper current-carrying components.

cable
adapter

200a taps

Insulated Voltage
Detection
Plug
Cap

600 series
elbow

CABLE TO cable
(utilizing junctions)

compression
lug

elbow connector

threaded
stud

threaded
stud

retaining
ring
Straight
Receptacle Housing

CABLE TO Equipment

600 Amp Continuous
25kA sym., 10 cycles
(Prefixes 675, K671, K675, K676,
775, 776  03702)

Bolt 
Washer

Technical Services
Tel: 888.862.3289

Cable to cable utilizing
VAULT STRETCHERS
SEE PAGES H-12–H-13

www.tnb.com

TEST AND GROUND
SEE PAGES H-16–H-17
600-Amp Elbow Connectors
Description

voltage
class

600 Series Elbow

15/25kV

(w/ Insul. Plug, Cap, Stud,
Lug and Cable Adapter)

35kV

Cat. No.
K655LR-W0X

Illustration
(not to scale)

755LR-W0X

15/25kV K655DLR-W0X

(w/ Insul. Plug, Cap,
Stud Lug and Cable Adapter)

35kV

600 Series Elbow

15/25kV

w/ Test Point (w/ Insul. Plug,
Cap, Stud, Lug and Cable Adapter)

Use Tables W7 and X6

755DLR-W0X

35kV

K656LR-W0X
756LR-W0X

15/25kV K656DLR-W0X

(w/ Insul. Plug, Cap, Stud, Lug
and Cable Adapter)

35kV

600 Series Elbow

15/25kV

w/ Test Point Housing only (w/ Stud)

600 Series Elbow
w/ Test Point Housing only (w/ Stud)

600 Series
Replacement Elbow

Use Tables W7 and X6

756DLR-W0X

N1, 2
N1, 2, 12
N1, 2, 12

15/25kV

K655BLR
755BLR
K656BLR
756BLR
K655BRLR

N1, 3
N1, 3
N1, 3
N1, 3
N14

15/25kV

K656BRLR

N14

15/25kV K655SR-W0X

N1, 2, 11

(w/ Cable Adapter, Lug  Retaining Ring)

15/25kV K655DSR-W0X N1, 2, 11, 12
600 Series Direct
Use Tables W7 and X6
Test Straight Receptacle Elbow
600 Series Straight
15/25kV
K655BSR
N1,11
Receptacle Housing
(Lug  Cable Adapter not included)

Straight Receptacle Adapter 15/25kV

K650SRA

N1, 4

600 Series Vault Stretcher

K655BVS
755BVS

N1, 9
N1, 9

15/25kV
35kV

Cable Size Adapter

15/25kV

N1, 7, 8
N1, 7, 8

15/25kV
35kV

k650sop
750sop

N7, 8
N7, 8

15/25kV
35kV

k651cp
750cp

N1, 7, 8, 10
N1, 7, 8, 10

15/25kV

k650rtp

N1, 7, 8, 9

15/25kV

k650rtw

N1, 7, 8, 9

15kV
25kV
35kV
15/25kV
35kV
15/25kV
35kV

650ETP
k650ETP
750ETP
650VSA
750VSA

N1, 7, 8, 10
N1, 7, 8, 10
N1, 7, 8, 10
N1
N1
N1
N1

All

600ATM

All

600SW

N9

200TC-1

N12

All
200TC-2
200TC-4

N12
N12

Vault Stretcher
Threaded Stud
600 Series Elbow
Threaded Stud
Assembly Tool
(Window-OP)

Use Tables W7 and X6

(Housing only w/ Stud)

650gp
750gp

Loadbreak Elbow
Tap Plug

Housing only w/ Test Point

600 Series
Straight Receptacle

15/25kV
35kV

N1, 2

Housing only w/o Test Point

600 Series
Replacement Elbow

N1, 7, 8
N1, 7, 8

Spanner Wrench

N1, 2, 12

Use Tables W9 and X6

35kV
15/25kV
35kV

K650BIP
750BIP

Direct Voltage Test
Meter Adapter for:
HD Electric Meters
Ross Meters
Chance Meters

N1, 2, 12

Use Tables W9 and X6

600 Series Direct
Test Elbow w/Test Point

15/25kV
35kV

Reducing Tap Well

N1, 2

Use Tables W9 and X6
Use Tables W7 and X6

notes

Description

Insulating Plug
(w/Cap)
Grounding Plug
(Ground Lead 2/0
AWG x 30)
Insulated Parking
Bushing

Use Tables W9 and X6

600 Series Direct
Test Elbow

Cat. No.

Deadbreak Reducing
Tap Plug

N1, 2

Use Tables W7 and X6

voltage
class

Connecting Plug

notes

N1.	

650SA
750SA

F
 or 900-amp ratings, substitute 675 for 650 and 655; 676 for 656; K671 for K651; K675
for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the catalog
number. The 900-amp rating requires copper current-carrying connector components
and copper conductor cable.

N2.	 suffix symbol from page H-41 to include cable shield grounding kit and/or cable jacket sealing kit.
Add

655CA-W

Compression Lug

All
All

Use Table W7

N3. 	 Available without the stud by adding “N” to the catalog number.

Use Table W9

35kV

N4. 	
Straight Receptacle Adapter is used to connect Straight Receptacles K655YBSR and K655YSR-W0X
(page H-24) to equipment bushings.

755CA-W
03700X

N5

Use Table X6

03702X

N6

Use Table X6

600 Series Elbow  Vault
Stretcher Size Sensitive Kit
(Cable Adapter  Lug)

15/25kV
35kV

655CK-W0X

ALL

N5. 	
Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug.
N6. 	
Copper lug for use on COPPER CONDUCTOR ONLY. Do not substitute threaded 03602X lug.
N7. 	
Available with the stud factory-assembled by adding “SP” to the catalog number. 675ETP, K675ETP
and 775ETP are available as -SP only. The stud is not field removable.

N2

Use Tables W7 and X6

755CK-W0X

N8. 	 Available with a loose stud by adding suffix “S” to the catalog number.

N2

N9. 	
600SW spanner wrench is recommended for installation of deadbreak reducing tap plugs and
reducing tap wells.

Use Tables W9 and X6

Adapter Retaining Ring

Power  High Voltage — Elastimold® Underground Cable Accessories

Illustration
(not to scale)

N10. 	 Use 600ATM Assembly Tool.

650ARR-X
Use Table X6

15/25kV 655CK-W0X-ARR
600 Series Straight
Receptacle Size Sensitive Kit
Use Tables W7 and X6
(Cable Adapter, Retaining Ring  Lug)

N2

N11. 	 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by
600
substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675
and 776 for 775 in the catalog number.
N12. 	
Direct Test Connectors, along with a 200TC-X series meter adapter, a properly rated voltage meter
and Hot-line Stick; provides a means for direct conductor voltage testing.

15/25kV
35kV

K655BE
755BE

N1, 3
N1, 3

Insulated Cap w/ Test Point 15/25kV

K656DR
K656DRG

N13. 	 With stainless steel bracket.

N3, 7
N3, 7

Bushing Extender
(w/ Stud)

N14. 	
Replacement Elbow includes an I-Adapter, and Straight Receptacle, resulting in a net gain of 20.

(w/ Stud)

Insulated Cap w/ Test Point 15/25kV
(w/ Stud)

www.tnb.com

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Refer to the W and X tables on page H-45 for sizing to cable insulation diameter
and conductor size. For cable shield adapters and jacket seals, see page H-37.

Technical Services
Tel: 888.862.3289

H-11
Power  High Voltage — Elastimold® Underground Cable Accessories

600-Amp Elbow Connectors
600 Series Deadbreak
Components (continued)
600 Series deadbreak elbows, straight receptacles, junctions,
vault stretchers and accessories are used to connect equipment and
cable on primary feeder and network circuits. Designs accommodate
large conductors and feature bolted connections and deadfront modular
construction for maximum reliability, performance and versatility.
De-energized connectors can be quickly and easily connected and
disconnected using standard hand tools and equipment in accordance
with accepted operating practices. Optional accessories allow visible
external separation, bypass, isolation, dead-ending, grounding and
testing as well as adding taps, surge arresters and circuit protection.
Hotstick operable and separable joint systems are shown on pages
H-14–H-17 and H-23–H-24.

Ratings Overview
See page H–2 for complete
information.

Separable Connectors 600 Series Deadbreak
See pages H-46–H-52
for surge arrester
applications

straight receptacle

Current Ratings

Straight
Receptacle Adapter

(Prefixes: 650, K650, K651, K655,
K656, 750, 755, 756  03700)

600 Amp Continuous
25kA sym., 10 cycles
(Prefixes 675, K675, K671, K676,
775, 776  03702)
900-amp Continuous
25kA sym., 10 cycles
Note: 900-amp ratings require copper cable
and copper current-carrying components.

integral
bushing
bushing
extender

35kV Class
21.1kV Phase-to-Ground
36.6kV Phase-to-Phase
150kV BIL
50kV AC Withstand
103kV DC Withstand
26kV Corona Extinction

Note: Elastimold has increased the IEEE
Standard Prod­ ction and Design Test levels
u
for 25kV Class products to include 27kV
and 28kV systems.

200A DEADBREAK
SEE PAGES H-8–H-9

†
600 series
taps

DEADBREAK
REDUCING TAP
PLUG

†

†
REDUCING
TAP WELL

SPANNER WRENCH

†

compression
lug

200A LOADBREAK
SEE PAGES H-4–H-5

*†•
LOADBREAK
ELBOW TAP
PLUG

cable
adapter

TEST AND GROUND
TEST AND GROUND
SEE PAGES H-16–H-17

*†•

2-pt junction
3-pt junction
l-4

4-pt junction

threaded
stud

bushing
extender

operating
accessories

l-3

insulated
cap with
test point

grounding plug

cable
adapter

insulated
parking bushing
HOTSTICK OPERABLE 600 SERIES
CONNECTORS - SEE PAGES H-14–H-17
stick-op

threaded
compression lug

stick-op loadbreak
reducing tap plug

SEE PAGES
H-16–H-17

l-2

Cable to cable
utilizing l-kits
l-1

compression
lug
vault
stretcher
connector

vs2

threaded
stud
vs3

vault
stretcher

cam-op
retainer
sleeves

cam-op

cam-op
link connector

* Tested @ 8.3/14.9kV
†
Tested @ 15.2/26.3kV
• Tested @ 21.1/36.6kV

H-12

connecting
plug

Connecting
PLug

cable
adapter

200a taps

Insulated Voltage
Detection
Plug
Cap

600 series
elbow

Voltage Ratings
15/25kV Class (5kV thru 28kV)
16.2kV Phase-to-Ground
28kV Phase-to-Phase
140kV BIL
45kV AC Withstand
84kV DC Withstand
21.5kV Corona Extinction

compression
lug

elbow connector

threaded
stud

CABLE TO cable
(utilizing junctions)

retaining
ring
Straight
Receptacle Housing

CABLE TO Equipment

threaded
stud

Bolt 
Washer

SEE PAGES
H-14–H-15

compression
lug

Cable to cable utilizing
VAULT STRETCHERS

cable
adapter

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

www.tnb.com

vs4
600-Amp Elbow Connectors
voltage
class

Cat. no.

notes

1-Way
L-Kit
2-Way

15/25kV
35kV
15/25kV
35kV
15/25kV
35kV
15/25kV
35kV
15/25kV

K650J2
750J2
K650J3
750J3
K650J4
750J4
K655L1
755L1
K655L2

L-Kit

35kV

755L2

2-Way
VS-Kit
3-Way
L-Kit
3-Way
VS Kit
4-Way
L-Kit
4-Way
VS-Kit
Assembly Tool

15/25kV
35kV
15/25kV
35kV
15/25kV
35kV
15/25kV
35kV
15/25kV
35kV
ALL

K655VSL2
755VSL2
K655L3
755L3
K655VSL3
755VSL3
K655L4
755L4
K655VSL4
755VSL4
600ATM

N1, 7, 8
N1, 7, 8
N1, 7, 8
N1, 7, 8
N1, 7, 8
N1, 7, 8
N1, 2, 3
N1, 2, 3
N1,2 ,3, 4,
5, 6
N1, 2, 3, 4,
5, 6
N1, 2, 3
N1, 2, 3
N1, 2, 3, 4
N1, 2, 3, 4
N1, 2, 3, 5, 6
N1, 2, 3, 5, 6
N1, 2, 3, 4
N1, 2, 3, 4
N1, 2, 3, 5, 6
N1, 2, 3, 5, 6
—

description

2-Point Junction
3-Point Junction
4-Point Junction

www.tnb.com

N1. 	 900-amp ratings, substitute 675 for 650 and 655; 676 for 656;
For
K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776
for 756 and 2X for 0X in the catalog number. The 900-amp rating
requires copper current-carrying connector components and
copper conductor cable.
N2. 	 -Kits and VS-Kits do not include cable adapters or compression lugs.
L
These items must be ordered separately.
N3. 	 00 Series Elbows and Straight Receptacles with IEEE Std. 386
6
capacitive test points are available by substituting 656 for 655; K656
for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675
and 776 for 775 in the catalog number.
N4. 	 600ATM is recommended for installing K651CP and 750CP.
N5. 	 be used as a repair joint. (Gains 31⁄2 of repair length.)
Can
N6. 	 Can be used as a reducing joint for different size cables.
N7. 	 ubber junction with stainless steel mounting plate and back plate.
R
Add “-U” for rubber junction with stainless steel mounting plate,
back plate and adjustable mounting bracket.
Add “-4” for rubber junction only.
Add “-5” for rubber junction, stainless steel U-straps and back plate.
N8. 	 Two - six-position multi-point junctions shown on pages H-25–H-26.

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

Power  High Voltage — Elastimold® Underground Cable Accessories

illustration
(not to scale)

H-13
Power  High Voltage — Elastimold® Underground Cable Accessories

600-Amp Elbow Connectors
600 Series Cam-Op
Deadbreak Connector System
™

Elastimold’s 600 Series Cam-Op™ deadbreak connector system
incorporates provisions for hotstick operation of de-energized
primary feeder or network circuits. Configurations allow external
visible break, testing, grounding and isolation. Retrofit kits allow
upgrading existing equipment.
The Cam-Op system utilizes pin and socket connectors and can
be retrofitted to existing equipment. The Cam-Op connector is
easily installed or removed by hotstick operation of the cam action
disconnect lever.

Ratings Overview
See page H-2 for complete information.

Cam-Op™ System — 600 Series Deadbreak
equipment
bushing

Current Ratings
600  900 Amp Continuous
25kA sym., 10 cycles
Note: 900-amp ratings require copper cable
and copper current-carrying components.

cam-op
insulated
parking bushing
CABLE TO Equipment

Alignment
busing

cam-op

mounted insulated
parking bushing

insulated
cap
600 Series
elbow
compression
lug

see cable notes

cam-op

cable
adapter

cable
adapter

LOADBREAK ELbow
Connector
R

see cable notes

ELASTIMOLD

H-14

retainer
sleeves

ELASTIMOLD

35kV Class
21.1kV Phase-to-Ground
36.6kV Phase-to-Phase
150kV BIL
50kV AC Withstand
103kV DC Withstand
26kV Corona Extinction

bushing
extender

R

25kV Class
15.2kV Phase-to-Ground
26.3kV Phase-to-Phase
125kV BIL
40kV AC Withstand
78kV DC Withstand
19kV Corona Extinction

retrofit components for
exisiting equipment w/o
provisions for mountable
insulated bushing

equipment
bushing

Continuous
Voltage Ratings
15kV Class
8.3kV Phase-to-Ground
14.4kV Phase-to-Phase
95kV BIL
34kV AC Withstand
53kV DC Withstand
11kV Corona Extinction

Alignment
bRACKET

VISI Link

compression
lug

test rod
600 Series
elbow

cam-op

grounding
elbow
retainer
sleeves

bi-sop
2-point insulated
bushings

600 Series
elbow

compression
lug

CABLE TO cable connection

cable
adapter
see cable notes

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

www.tnb.com

elbow
Arrester
600-Amp Elbow Connectors
15kV
Cam-Op
Connector Kit

Mountable
Insulated
Bushing

25kV
35kV
25kV
35kV
15kV

Retrofit
Cam-Op
Connector Kit

25kV
35kV

Cat. No.

notes

655LINK-C-LR-W0X-B-DRG N1, 2, 8, 10, 11, 12
Use Tables W7 and X6
K655LINK-C-LR-W0X-B-DRG N1, 2, 8, 10, 11, 12
Use Tables W7 and X6
755LINK-C-LR-W0X-B-DRG N1, 2, 8, 10, 11, 12
Use Tables W9 and X6
K650LBM-3
750LBM-3

N2
N2

655LINK-C-LR-W0X-A-DRG N4, 8, 10, 11, 12
Use Tables W7 and X6
K655LINK-C-LR-W0X-A-DRG N4, 8, 10, 11, 12
Use Tables W7 and X6
755LINK-C-LR-W0X-A-DRG N4, 8, 10, 11, 12
Use Tables W9 and X6

Insulating
Plug

25kV
35kV

K650LB
750LB

N3
N3

Cam-Op
Alignment
Bracket

15kV
25kV
35kV

650CAB
K650CAB
750CAB

—

All

03700X
Use Table X6
03702X
Use Table X6

N5

Compression
Lug

655CK-W0X
Use Tables W7 and X6
755CK-W0X
Use Tables W9 and X6

N10

650RSC

N8

Cam-Op Size
Sensitive Kit
(Cable Adapter
 Lug)

Cam-Op
Retaining
Sleeve

All
15kV

Cam-Op Cable
Joint Kit

Cam-Op
Loadbreak
Reducing Tap
Plugs

25kV
35kV

N1.	
Cam-Op connector kit includes: (1) Cam-Op link; (1) elbow
housing; (1) cable adapter; (1) 0370 style lug; (1) bushing
extender; (2) retainer sleeves; (1) insulated cap; (1) mountable
insulated bushing and (1) alignment bracket.
N2.	
Mountable insulated bushing included with Cam-Op
connector kit. Requires three threaded studs on equipment
faceplate for installation.
N3.	 with the Retrofit Cam-Op connector kit.
Use
N4.	
Retrofit Cam-Op connector kit includes: (1) link; (1) elbow housing;
(1) cable adapter; (1) 0370 style lug; (1) bushing extender; (2)
retainer sleeves; (1) insulated cap; (1) insulating plug; and (1)
alignment bracket.
N5.	
Aluminum lug for use on aluminum or copper conductors.
DO NOT substitute threaded 03600X lug.
N6.	
Copper lug for use on COPPER CONDUCTOR ONLY.
DO NOT substitute 03602X threaded lug.
N7.	
Cam-Op Cable Joint Kit includes: (1) Cam-Op link; (1) Cam-Op
BI-SOP; (2) elbow housings; (2) cable adapters; (2) 0370 style
lugs; (2) retainer sleeves; (1) insulated cap.
N8.	 600ATM is recommended for installing Cam-Op retaining sleeves.

N6

N10

655BI-LINK-C-LR-WOX-DRG N7, 8, 10, 11, 12
Use Tables W7 and X6
K655BI-LINK-C-LR-WOX-DRG N7, 8, 10, 11, 12
Use Tables W7 and X6
755BI-LINK-C-LR-WOX-DRG N7, 8, 10, 11, 12
Use Tables W9 and X6

15kV
25kV
35kV

650LK-C-VB
K650LK-C-VB
750LK-C-VB
650LK-C
K650LK-C
750LK-C

(1/0 AWG x 6’
Ground Lead)

160GLR
370GLR
370GLR

N 13
N 13

Test Rod

All

370TR

—

N11.	 o add elbows or arresters instead of insulating caps, replace
T
the “DRG” with “LR-WX” for elbows (with test point) or “ESA”
for elbow arresters.
N12.	 00 Series Elbows with IEEE 386 capacitive test points are
6
available by substituting 656 for 655; K656 for K655; K676 for
K675; 756 for 755; 676 for 675; K676 for K675 and 776 for
775 in the catalog number.
N13.	 Rated for both 25kV and 35kV applications.

—

15kV
25kV
35kV

N10.	 dd suffix symbol from page H-38 to include cable shield
A
grounding kit and/or cable jacket sealing kit.

—

15kV
25kV
35kV

N9.	 900-amp ratings, substitute 675 for 650 and 655; 676 for
For
656; K675 for K650 and K655; K676 for K656; 775 for 750 and
755; 776 for 756 and 2X for 0X in the catalog number. The 900amp rating requires copper current-carrying connector components
and copper conductor cable.

Power  High Voltage — Elastimold® Underground Cable Accessories

Illustration
voltage
(not to scale) Description class

(Visi-Break)

Cam-Op Link
Grounding
Elbow

www.tnb.com

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Refer to the W and X tables on page H-45 for sizing to cable insulation
diameter and conductor size. For cable shield adapters and jacket seals,
see page H-37.

Technical Services
Tel: 888.862.3289

H-15
Power  High Voltage — Elastimold® Underground Cable Accessories

600-Amp Elbow Connectors
600 Series Test and Ground and Stick-Op —
Deadbreak Connector Systems
™

Elastimold’s 600 Series Test and Ground and StickOp™ deadbreak connector systems incorporate
provisions for hotstick operation of de-energized
primary feeder or network circuits.
The Test and Ground and Stick-Op connectors allow
direct testing and grounding with no required cable
movement.
Test and Ground is ideal for equipment applications
which include viewing windows to provide an internal
visible break that does not require hotstick removal
of the elbows.
Stick-Op provides an external visible break by
hotstick removal of the elbow.
Test and Ground and Stick-Op connectors are bolted
and installed using torque-controlled tools.

Ratings Overview
See page H-2 for complete information.

Current Ratings
600  900-amp Continuous
25kA sym., 10 cycles

Stick-Op™  Test and Ground System — 600 Series Deadbreak
See pages H-46–H-52
for surge arrester
applications

stick-op lrtp
loadbreak
tap plug

integral
bushing

Note: 900-amp ratings require copper cable
and copper current-carrying components.

25kV Class
15.2kV Phase-to-Ground
26.3kV Phase-to-Phase
125kV BIL
40kV AC Withstand
78kV DC Withstand
19kV Corona Extinction

test and ground ETP
Elbow tap plug

threaded
compression lug
stick-op
or
compression lug
test and ground

Continuous
Voltage Ratings
15kV Class
8.3kV Phase-to-Ground
14.4kV Phase-to-Phase
95kV BIL
34kV AC Withstand
53kV DC Withstand
11kV Corona Extinction

insulated cap

600 Series
elbow

cable
adapter
see cable notes

test rod

stand-off
plug

assembly tool
(test and ground)

assembly tool
(stick-op)

grounding
elbow
stick-op
600db/200lb
bushing elbow
adapter

grounding
plug

operating accessories

35kV Class
21.1kV Phase-to-Ground
36.6kV Phase-to-Phase
150kV BIL
50kV AC Withstand
103kV DC Withstand
26kV Corona Extinction

H-16

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

www.tnb.com
600-Amp Elbow Connectors
Description

Test and Ground
Connector Kit

Voltage
Class

15kV
25kV
35kV

Test and Ground
Replacement
Connector Kit
Stick-Op
Connector Kit

15kV
25kV
15kV
25kV
35kV

cat. no.

Notes

655ETP-W0X-DRG N1, 4, 5, 6,
Use Tables W7 and X6
11, 13
K655ETP-W0X-DRG
Use Tables W7 and X6
755ETP-W0X-DRG
Use Tables W9 and X6
655RETP
N4, 5, 6, 11,
13, 14
K655RETP
655LRTP-W0X-DRG N2, 3, 4, 5,
Use Tables W7 and X6
8, 11
K655LRTP-W0X-DRG
Use Tables W7 and X6
755LRTP-W0X-DRG
Use Tables W9 and X6
655RLRTP
N3, 4, 5,
8, 11, 14
K655RLRTP

Stick-Op
Replacement
Connector Kit

15kV

Test and Ground
Loadbreak Elbow
Tap Plug
Stick-Op
Loadbreak
Reducing
Tap Plug
Stick-Op
Bushing
Adapter
Compression Lug
Test and Ground

15kV
25kV
35kV
15kV
25kV
35kV

650ETP
K650ETP
750ETP
650LRTPA3
K650LRTPA2
750LRTPA2

N4, 13
N4, 13
N4, 13
N3, 4

15kV
25kV
35kV
All

N3, 4

All
15kV
25kV
35kV

655BEA3
K655BEA2
755BEA2
03700X
Use Tables X6
03702X
Use Tables X6
03600X
Use Tables X6
03602X
Use Tables X6
655CK-W0X
Use Tables W7 and X6
755CK-W0X
Use Tables W9 and X6
655TCK-W0X
Use Tables W7 and X6
755TCK-W0X
Use Tables W9 and X6
650ET
160GLR
370GLR
370GLR

All
All

370TR
600AT

—
N3

All

600ATM

N13

25kV

All
Threaded
Compression
Lug
Stick-Op
Test and Ground
Size Sensitive Kit
(Cable Adapter
 Lug)
Stick-Op
Size Sensitive Kit
(Cable Adapter
 Threaded Lug)
Extraction Tool
Grounding
Elbow
(1/0 AWG x 6'
Ground Lead)
Test Rod
Assembly Tool
(Stick-Op)
Assembly Tool
(Test and Ground)

All
All
15/25kV
35kV
15/25kV
35kV

www.tnb.com

N6
N7

N1.	 and Ground Kit includes: insulated cap; Test and Ground
Test
reducing tap plug; 600 Series elbow housing; cable adapter;
and 0370 style compression lug.
N2.	
Stick-Op Kit includes insulated cap; Stick-Op Loadbreak reducing
tap plug; 600 Series Elbow Housing; cable adapter; and threaded
0360 style compression lug.
N3.	
600AT assembly tool required for operation and/or installation
of Stick‑Op.
N4.	 900-amp ratings, substitute 675 for 650 and 655; 676
For
for 656; K675 for K650 and K655; K676 for K656; 775 for 750
and 755; 776 for 756 and 2X for 0X in the catalog number.
The 900-amp rating requires copper current-carrying connector
components and copper conductor cable.
N5.	 suffix symbol from page H-38 to include cable shield
Add
grounding kit and/or cable jacket sealing kit.
N6.	
Aluminum lug for use on aluminum or copper conductors.
DO NOT substitute threaded 03600X lug.
N7.	
Copper lug for use on COPPER CONDUCTOR ONLY.
DO NOT substitute 03602X threaded lug.
N8.	
Threaded aluminum lug (Stick-Op only) for use on copper or
aluminum conductors. DO NOT substitute unthreaded 03700X
lugs. DO NOT use with 675, 676, K675, K676, 775 or 776
catalog numbers.
N9.	
Threaded copper lug (Stick-Op only) for use on copper conductors
only. DO NOT substitute unthreaded 03702X lugs.
N10.	 equired to disassemble Stick-Op loadbreak reducing tap plug
R
from the threaded compression lug and 600 Series elbow after
the shear-pin is broken during assembly.
N11.	 00 Series Elbows with IEEE 386 capacitive test points are
6
available by substituting 656 for 655; K656 for K655; K676 for
K675; 756 for 755; 676 for 675; K676 for K675 and 776 for
775 in the catalog number.

Power  High Voltage — Elastimold® Underground Cable Accessories

Illustration
(not to scale)

N12.	 ated for both 25kV and 35kV applications.
R

N8, 15

N13.	 00ATM assembly tool required for Test and Ground assembly.
6
50–60 ft./lbs. torque wrench required but not included.

N9

N14.	 eplacement Elbow includes: insulated cap; reducing tap
R
plug; 600 series elbow housing; I-Adapter; straight receptacle,
resulting in a net gain of 20 in length vs. a standard elbow kit.
Compression lugs and cable adapters are ordered separately.

N5
N5
N5

N15.	 etrofit sleeve to convert 03600X Series lug to a 03700X Series
R
lug (catalog number 650-353).

N5
N10
N12
N12

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Refer to the W and X tables on page H-45 for sizing to cable insulation
diameter and conductor size.For cable shield adapters and jacket seals,
see page H-37.

Technical Services
Tel: 888.862.3289

H-17
Power  High Voltage — Elastimold® Underground Cable Accessories

ComboT Integral Separable Connectors
ComboT provides the shortest elbow stack height
and the most reliable assembly in the industry.
ComboT Integral Separable Connectors
The Shortest Stack Height in the Industry —
Works In Smaller Cabinets and Installs
in Tighter Spaces
•	 Shortest Stack Height — Each combination elbow/
connecting plug reduces stack height 2.67
•	 Eliminates Blind Assembly — Simple connection
system, reduces the chance of cross threading
and is easier to line up and install
•	 Fewer Interfaces and Reduced Inventory —
Combination elbow/reducing taps, connecting
and bushing well plugs
•	 Installs with Your Standard Assembly Tools — Unique conductive component
and uses standard 600 or 900 Series stud
•	 Ensures Proper Installation Torque — Internal hex broach
•	 IEEE 386 Color-Coded PBT Interfaces — Red for 15kV reducing tap
and blue for 25kV reducing tap; provide better visibility and seating
indication, plus reduces sticking
•	 25kV Reducing Tap with Vents — Prevents partial-vacuum flashover

ComboT CETP installed.

ComboT CCP installed.

H-18

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

www.tnb.com
ComboT Integral Separable Connectors
600A Apparatus Bushing

Simple Design, Simple Assembly

650SA Stud

The 15kV CETP and 15/25kV CCP simple design makes
assembly quick and easy, utilizing a standard 5⁄8–11 stud
that is threaded into the equipment bushing. The hollow bore
of the ComboT allows visual validation that the compression
lug is positioned properly before the snuffer/bus is inserted
and tightened. If preferred, the stud may be first threaded into
the snuffer/bus. Again, the hollow bore of the ComboT allows
visual validation that the compression lug is correctly positioned
before proceeding. This is all accomplished with the same parts
in a ComboT kit. There is no need to choose “Male Fastener”
or “Female Fastener” when ordering.

CCP
ComboT
Housing

CETP
ComboT
Housing

CCP Bus
CETP
Snuffer
Tube

DRG
Insulated
Cap
Lug

DRG
Insulated
Cap

Cable Adapter

Ratings

Deadbreak with Loadbreak Reducing Tap

Base Catalog Series
Series

655/656CETP Series
600A Deadbreak

675/676CETP Series
900A Deadbreak

K655/K656CETP Series
600A Deadbreak

K675/K676CETP Series
900A Deadbreak

15kV
8.3kV
14.4kV

15kV
8.3kV
14.4kV

25kV
15.2kV
26.3kV

25kV
15.2kV
26.3kV

95kV

95kV

125kV

125kV

34kV
53kV
11kV

34kV
53kV
11kV

40kV
78kV
19kV

40kV
78kV
19kV

Voltage Class
Max. Phase-to-Ground Operating Voltage
Max. Phase-to-Phase Operating Voltage
BIL — Impulse Withstand
(1.2 x 50 microsecond wave)
AC — One-Minute Withstand Voltage
DC — Fifteen-Minute Withstand Voltage
Corona Extinction Level @ 3.0 pC Sensitivity
Interface/Connection

600A DB

Continuous Current
Loadmake/Loadbreak Switching Current
Symmetrical Momentary Current — 10 Cycle
Symmetrical One-Time Fault Close Current — 10 Cycle
Symmetrical Momentary Current — 3 Second
Ratings

200A LB

900A DB

200A LB

600A DB

200A LB

900A DB

200A LB

600A
N/A
25kA
N/A
10kA

200A
200A
10kA
10kA
3.5kA

900A
N/A
25kA
N/A
10kA

200A
200A
10kA
10kA
3.5kA

600A
N/A
25kA
N/A
10kA

200A
200A
10kA
10kA
3.5kA

900A
N/A
25kA
N/A
10kA

200A
200A
10kA
10kA
3.5kA

Deadbreak with Connecting Plug

Base Catalog Series
Series

Deadbreak with Bushing Well

K655K656 CCP Series
600A Deadbreak

Voltage Class
Max. Phase-to-Ground Operating Voltage
Max. Phase-to-Phase Operating Voltage
BIL — Impluse Withstand (1.2 x 50 microsecond wave)
AC — One-Minute Withstand Voltage
DC — Fifteen-Minute Withstand Voltage
Corona Extinction Level @ 3.0 pC Sensitivity
Continuous Current
Symmetrical Momentary Current — 10 Cycle
Symmetrical Momentary Current — 3 Second

www.tnb.com

Power  High Voltage — Elastimold® Underground Cable Accessories

Ratings

K675K676 CCP Series
900A Deadbreak

K655K656 CBW Series
600A Deadbreak

K675K676 CBW Series
900A Deadbreak

15/25/28kV
16.2kV
28.0kV
140kV
45kV
84kV
21.5kV
600A
25kA
10kA

15/25/28kV
16.2kV
28.0kV
140kV
45kV
84kV
21.5kV
900A
25kA
10kA

15/25/28kV
16.2kV
28.0kV
140kV
45kV
84kV
21.5kV
600A
25kA
10kA

15/25/28kV
16.2kV
28.0kV
140kV
45kV
84kV
21.5kV
900A
25kA
10kA

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

H-19
Power  High Voltage — Elastimold® Underground Cable Accessories

ComboT Integral Separable Connectors

655BCETP

–

900

CU

675BCETP

1

BM

675BCETP

1

U-AL

656BCETP

–

900

CU

676BCETP

1

BM

676BCETP

1

600

U-AL

K655BCCP

–

900

CU

K675BCCP

1

900

BM

K675BCCP

1

600

U-AL

K656BCCP

–

900

CU

K676BCCP

1

900

No

BM

K676BCCP

1

Kit Not to Scale

(No Test Point;
Aluminum Shown)

15/25

Yes

H-20

Basic ComboT Elbow with Bus and Stud

15

Yes

ComboT Elbow/
Connecting Plug

U-AL

900

ComboT Elbow/
Reducing Tap Plug

Notes

600

No

cat. no.

900

Test Point

Continuous
Current, Amperes

600

kV Class

Connector:
Universal Alum,
Copper or
Bi-Metal

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

(No Test Point;
Aluminum Shown)

www.tnb.com
ComboT Integral Separable Connectors
cat. no.

Notes

cat. no.

Notes

655CETPW0X

2

655CETPW0XDRG

2

675CETPW2X

1, 2

675CETPW2XDRG

1, 2

675CETPW5X

1, 2

675CETPW5XDRG

1, 2

656CETPW0X

2

656CETPW0XDRG

2

676CETPW2X

1, 2

676CETPW2XDRG

1, 2

676CETPW5X

1, 2

676CETPW5XDRG

1

K655CCPW0X

2

K655CCPW0XDRG

2

K675CCPW2X

1, 2

K675CCPW2XDRG

1, 2

K675CCPW5X

1, 2

K675CCPW5XDRG

1, 2

K656CCPW0X

2

K656CCPW0XDRG

2

K676CCPW2X

1, 2

K676CCPW2XDRG

1, 2

K676CCPW5X

1, 2

K676CCPW5XDRG

1, 2

Power  High Voltage — Elastimold® Underground Cable Accessories

ComboT Elbow with Bus, Stud, Cable Adapter,
Lug and Insulated Cap Kit

ComboT Elbow with Bus, Stud, Cable Adapter and Lug Kit
Kit Not to scale

(No Test Point;
Aluminum Shown)

(No Test Point;
Aluminum Shown)

Kit Not to scale

(No Test Point;
Aluminum Shown)

(No Test Point;
Aluminum Shown)

Notes:	1. 900 Amperes continuous is based on an all-copper system: bushing, stud, tongue of the lug, contact of the plug and a cable of equal rating.
	
2. W and X vary with medium-voltage cable being used, with W based on the insulation diameter and X on the conductor size and construction.
	See page H-22 for specifics.

www.tnb.com

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

H-21
Power  High Voltage — Elastimold® Underground Cable Accessories

ComboT Integral Separable Connectors
Ordering Information
The following diagram shows how to construct a catalog number for a ComboT.
Indicates field that must be filled in to complete order.

Voltage Indicator
15kV CETP Only
25kV CETP Only
15/25kV

Insulating Cap
None
with Insulated Cap
with Bushing Well Plug

(Blank)
K
K

Continuous Current

(Blank)
DRG
BWP

Grounding and/or Sealing Kit

600 Amp
(Base Aluminum)

65

900 Amp (Copper)

None

67

S

Shrink-Fit Jacket Seal Kit with Copper
Braid  Constant Force Spring

Capacitive Test Point Indicator

Connector Type

No Test Point

5

Includes Test Point

6

Universal Aluminum
Copper
Copper/Aluminum
Bi-Metal

Basic ComboT Elbow Reducing
Tap Plug with Stud
ComboT Elbow Reducing Tap
Plug with Stud, Cable Adapter,
Lug and Insulated Cap Kit
Basic ComboT Connecting
Plug with Stud
ComboT Connecting Plug with
Stud, Cable Adapter and Lug Kit
Basic ComboT Bushing Well
with Stud
ComboT Bushing Well with
Stud, Cable Adapter and Lug Kit

(Blank)

Shrink-Fit Jacket Seal Kit

Kit Type

H-22

X

W

Connector Sizing
0
2

Table X
AWG or kcmil

5

Table W
Cable Insulation Dia. Range
inches

CETP
BCCP
CCP
BCBW
CBW

mm

Min.

Max.

Min.

Max.

Symbol
for W

.640
.760
.850
.980
1.090
1.180
1.280
1.370
1.515
1.725

.820
.950
1.050
1.180
1.310
1.465
1.430
1.630
1.780
1.935

16.3
19.3
21.6
24.9
27.7
30.0
32.5
34.8
38.5
43.8

20.8
24.1
26.7
30.0
33.3
37.2
36.3
41.4
45.2
49.1

F
G
H
J
K
L
LM
M
N
P

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

mm2

X

Stranded/
Compressed

Cable Adapter Sizing
BCETP

SG3

Solid/
Compact

Compact
Only

Code

—
2
1
1/0
2/0
3/0
4/0
250
300
350
400
450
500
650
750
900
1000
—
1250

2
1
1/0
2/0
3/0
4/0
250
300
350
400
450
500
600
750
900
1000
—
1250
—

25
35
50
—
70
95
125
—
150
185
240
—
300
400
—
500
—
630
—

210
220
230
240
250
260
270
280
290
300
310
320
330
360
380
400
410
420
440

www.tnb.com
Power  High Voltage — Elastimold® Underground Cable Accessories

600-Amp Separable Cable Joints
600 Series Separable Cable Joints
600 Series Separable Cable Joints are available in 2-,
3- and 4-way versions and include a capacitive test point
as standard. Units are interchangeable, featuring bolted
connections. Designs are compact and ideally suited for small
vaults and manholes.
De-energized joints can be quickly and easily connected and
disconnected using standard hand tools and equipment in
accordance with accepted operating practices. Bus bars can
be changed to add or remove cables from the joint.
Optional accessories include insulating and grounding caps
and plugs which allow visible external separation, bypass,
isolation, dead-ending, grounding and testing.

Ratings Overview

Separable Cable Joints – 600 Series Deadbreak

See page H-2 for complete information.

B

Current Ratings

separable
h-joint
(4-way)

A

(Prefixes: 650, K650, K655, K656
 03700)
600 Amp Continuous
25kA sym., 10 cycles

Voltage Ratings

4-way insulated bus bar
w/test point

C

15/25kV Class (5kV thru 28kV)
16.2kV Phase-to-Ground
28kV Phase-to-Phase
140kV BIL
45kV AC Withstand
84kV DC Withstand
21.5kV Corona Extinction
Note: Elastimold has increased the IEEE Standard
Prod­ ction and Design Test levels for 25kV Class
u
products to include 27kV and 28kV systems.

A

separable
wye-joint
(3-way)
3-way insulated bus bar
w/test point
bolt 
washers

retaining
ring

straight receptacle housing
separable
straight joint
(2-way)

D

cable adapter
compression lug

2-way insulated bus bar
w/test point

operating accessories

insulating plug
w/test point  cap
insulated cap with bail

Note: The separable cable joints
shown here use a special
“Y” interface that may not be
interchangeable with
other 600 Series interfaces.

Dimension
grounding cap

grounding plug

Inches

C

Technical Services
Tel: 888.862.3289

371⁄8
81⁄8

D

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

41⁄4

B

www.tnb.com

A

37⁄8

H-23
Power  High Voltage — Elastimold® Underground Cable Accessories

600-Amp Separable Cable Joints
Illustration
(not to scale)

Description

Separable Straight
Joint Pkg. (2-Way)
w/ Test Point
Basic Housing Pkg.
Straight Joint w/ Test
Point
Separable Wye Joint
Pkg. (3-Way) w/ Test
Point
Basic Housing Pkg.
Wye Joint w/ Test
point
Separable “H” Joint
Pkg. (4-Way) w/ Test
Point
Basic Housing Pkg.
“H” Joint w/ Test
Point
2-Way Insulated Bus
Bar w/Test Point
3-Way Insulated Bus
Bar w/Test Point
4-Way Insulated Bus
Bar w/Test Point
Straight Receptacle

Voltage
class

15/25kV

15/25kV

15/25kV

15/25kV

15/25kV

Cat. No.

Illustration
(not to scale)

N2

K656CY-W0X
N1, 8
Use Tables W7 and X6
K656CY-HP

N2

K656CH-W0X
N1, 8
Use Tables W7 and X6

15/25kV

K656CH-HP

N2

15/25kV

K656I-BUS

N3

15/25kV

K656CY-BUS
K656CH-BUS

N3

Notes

655CK-W0X-ARR
Use Tables W7 and X6

N8

15/25kV

K650YBIP

15/25kV

650YGP

15/25kV

650GYDR

15/25kV

650BAW

All

600YADT-1

N6

All

600RRT

N6

Description

N3

15/25kV

cat. no.

15/25kV

Assembly/
Disassembly Tool

K656I-W0X
N1, 8
Use Tables W7 and X6
K656I-HP

Voltage
Class

600 Series Straight
Receptacle Size
Sensitive Kit (Cable
Adapter, Retaining
Ring  Lug)
Insulating Plug w/
Test Point  Cap
Grounding Plug
(4/0 AWG x 6'
Ground Lead)
Grounding Cap
(4/0 AWG x 6'
Ground Lead)
Stainless Steel
Bolt  Washers
Assembly/
Disassembly Tool

Notes

N1.	
Complete Joint Packages consisting of: insulated bus bar, straight
receptacle housings, retaining rings, cable size adapters, lugs, bolts
and washers.

K655YSR-W0X
N4, 8
Use Tables W7 and X6
15/25kV
K655YDSR-W0X
N4, 8,
Use Tables W7 and X6 11
15/25kV
K656YDSR-W0X
N4, 8,
Use Tables W7 and X6 11
15/25kV

Direct Test Straight
Receptacle Elbow
Direct Test Straight
Receptacle Elbow w/
Test Point
Straight Receptacle
Housing Only
Insulated Cap w/ Bail

15/25kV

K655YBSR

15/25kV

K655YDR

Bail Only

15/25kV

650BA

Cable Adapter

15/25kV

Adapter
Retaining Ring
Compression Lug

15/25kV

655CA-W
Use Table W7
650ARR-X

15/25kV
15/25kV

03700X
03702X
Use Table X6

N2.	
Housing Packages consisting of the following non-size sensitive
components of the joint: insulated bus bar, straight receptacle housings,
bolts and washers.
N3.	
Insulated bus bar only.

N5, 10

N4.	
Straight Receptacle consisting of: straight receptacle housing,
retaining ring, cable adapter, lug, bolt and washers.
N5.	
Straight receptacle housing consisting of: straight receptacle housing,
bolt and washers.
N6.	
Recommended for ease of assembly/disassembly of receptacles to Bus.
600YADT-1 is lever drive and 600RRT is screw drive.
N7.	
Aluminum lug for use on aluminum or copper conductors.
DO NOT substitute threaded 03600X lug.
N8.	 suffix symbol from page H-38 to include cable shield grounding
Add
kit and/or cable jacket sealing kit.

N7
N9

N9.	
Copper lug for use with COPPER CONDUCTOR ONLY.
DO NOT substitute threaded 03602X lug.
N10.	 vailable without the bolt and washers by adding “N” to the part number.
A
N11.	 irect Test Connectors, along with a 200TC-X series meter adapter,
D
a properly rated voltage meter and Hot-line Stick, provides a means
for direct conductor voltage testing. See page H-11 for meter adapters.

Refer to the W and X tables on page H-45 for sizing to cable insulation diameter
and conductor size. For cable shield adapters and jacket seals, see page H-37.

H-24

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

www.tnb.com
Elastimold multi-point junctions are available in 2-, 3-,
4-, 5- or 6-point configurations with 15, 25/28 or 35kV
ratings. Units feature modular design flexibility, allowing
selection of any combination of 200-amp deepwell or
600-amp bushing interfaces located on standard 4 or
optional 61⁄2 centers. The 61⁄2 center spacing is especially
well suited for Distributed Switchgear applications, including
fused elbow, MVI fault interrupter, MVS switch, etc.

J6-622226-25

Designs incorporate lightweight, damage-resistant,
EPDM molded rubber construction and corrosionresistant 304 stainless steel mounting brackets.
Junctions are maintenance free, fully shielded, deadfront
and submersible. Units are ideally suited for subsurface,
padmount, indoor and outdoor vault applications.
Elastimold multi-point junctions provide a convenient
method for connecting, looping and tapping of 200and 600-amp elbows and other accessories at a
common location where utilization of space, cable
training,flexibility and operability are important.

Power  High Voltage — Elastimold® Underground Cable Accessories

Multi-Point Junctions
Molded Multi-Point Junctions

J6-662266-25-SV

Dimensional Information
Figure 1: Multi–Point Junctions with 4 Interface Spacings.
A
B

Ratings Overview
5 1⁄2

6 3⁄4

See page H-2 for complete information
⁄16 x 1 mounting holes

9

Current Ratings

11⁄2

C

4
TYP

600 Amp Continuous
25kA sym., 10 cycles

5 1⁄4

or with 200-amp Bushing Well versions
200 Amp Continuous
10kA sym., 10 cycles

nameplate

D

grounding lug

Figure 2: Multi–Point Junctions with 6 ⁄2 Interface Spacings.
1

Voltage Ratings

A

15kV Class
8.3kV Phase-to-Ground
95kV BIL
34kV AC Withstand
53kV DC Withstand
11kV Corona Extinction

B

5 1⁄2

11⁄2

25/28kV Class
16.2kV Phase-to-Ground
140kV BIL
45kV AC Withstand
84kV DC Withstand
21.5kV Corona Extinction

⁄16 x 1 mounting holes

9

C

6 1⁄2
TYP

5 1⁄4

nameplate

35kV Class
21.1kV Phase-to-Ground
150kV BIL
50kV AC Withstand
103kV DC Withstand
26kV Corona Extinction
15° to 60°
Adjustable
Angle
Optional
Tilt Mounting Adapter

www.tnb.com

J2
J3
J4
J5
J6
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

D

grounding lug

Figure 1
Type of
Junction

6 3⁄4

Figure 2

A

B

C

number of
mounting
holes

15
19
24
27
31

71⁄2
111⁄2
151⁄2
191⁄2
231⁄2

6
8
10
12
93⁄8

6
6
6
6
8

Technical Services
Tel: 888.862.3289

A

B

C

number of
mounting
holes

191⁄2
26
321⁄2
39
451⁄2

10
161⁄2
23
291⁄2
36

81⁄4
111⁄2
91⁄4
12
81⁄4

6
6
8
8
10

H-25
Power  High Voltage — Elastimold® Underground Cable Accessories

Multi-Point Junctions
Elastimold multi-point junctions feature modular design flexibility that permits the specifier
to determine the positions of the bushing interfaces and bushing well positions.

Base Catalog Numbers
Illustration
(not to scale)

Description

2-Point Junction
(J2-26-15 shown)

3-Point Junction
(J3-626-35 shown)

4-Point Junction
(J4-6226-15 shown)

5-Point Junction
(J5-62226-15 shown)

6-Point Junction
(J6-622226-15 shown)

5-Point Junction
(J5-66666-35C shown)

6-Point Junction

CAT. NO.

Voltage
Class

4 Spacing

61⁄2 Spacing

Notes

15kV
25/28kV
35kV
15kV
25/28kV
35kV
15kV
25/28kV
35kV
15kV
25/28kV
35kV
15kV
25/28kV
35kV
25/28kV
35kV

J2 - __ __ - 15
J2 - __ __ - 25
J2 - __ __ - 35
J3 - __ __ __ - 15
J3 - __ __ __ - 25
J3 - __ __ __ - 35
J4 - __ __ __ __ - 15
J4 - __ __ __ __ - 25
J4 - __ __ __ __ - 35
J5 - __ __ __ __ __ - 15
J5 - __ __ __ __ __ - 25
J5 - __ __ __ __ __ - 35
J6 - __ __ __ __ __ __ - 15
J6 - __ __ __ __ __ __ - 25
J6 - __ __ __ __ __ __ - 35
J5 - 66666 - 25C
J5 - 66666 - 35C

J2 - __ __ - 15-SV
J2 - __ __ - 25-SV
J2 - __ __ - 35-SV
J3 - __ __ __ - 15-SV
J3 - __ __ __ - 25-SV
J3 - __ __ __ - 35-SV
J4 - __ __ __ __ - 15-SV
J4 - __ __ __ __ - 25-SV
J4 - __ __ __ __ - 35-SV
J5 - __ __ __ __ __ - 15-SV
J5 - __ __ __ __ __ - 25-SV
J5 - __ __ __ __ __ - 35-SV
J6 - __ __ __ __ __ __ - 15-SV
J6 - __ __ __ __ __ __ - 25-SV
J6 - __ __ __ __ __ __ - 35-SV
N/A

N1, 2

N2, 3

25/28kV
35kV

J6 - 666666 - 25C
J6 - 666666 - 35C

N/A

N2, 3

N1, 2

N1, 2

N1, 2

N1, 2

(J6-666666-35C shown)

Ordering Information
To specify and order Elastimold Multi-Point Junctions:
1.	 Use Table 1 to construct a catalog number describing the required junction.

Table 1. Catalog Number Construction
J

-

-

-

-

Multi-Point Junction
Number of Points
2
3
4
5
6

2 Points
3 Points
4 Points
5 Points
6 Points

Interface Identification *
and Positioning
2  00-Amp Deepwell Interface
2
6 600-Amp Bushing Interface
B Blank Position

Voltage Class

Interface Spacing

Options

15 15kV
25 25/28kV
35 35kV

Blank Standard spacing
– 4 centers
SV Optional 61⁄2
centers

Blank No tilt mounting
TMA Tilt Mounting Adapter. Bolts to the bottom
of the standard mounting bracket to provide
15, 30, 45 or 60 degree adjustable angle
mounting. (Two Tilt Mounting Adapters are
required for each installation.)
L
Left parking stand
R
Right parking stand
N
No parking stand

*  hen there is a 200-Amp Interface on one side of the
W
junction and a 600 Series interface on the other side,
always start with the 200-amp side.

Ordering Example A
To order a 4-point, 15kV junction with 4 spacings and 600 Series interfaces
on the outside ways and 200-amp wells on the inside ways, specify Catalog
Number J4-6226-15.
Ordering Example B
To order a 6-point, 25/28kV junction with 61⁄2 spacings and 600 Series
interfaces on the ways 1, 3, 4, 6 and 200-amp wells on the ways 2 and 5,
specify Catalog Number J6-626626-25-SV.

H-26

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

N1.	The 61⁄2 wide spacing is necessary if the junction is to be used to
connect with a single-phase MVS Molded Vacuum Switch or MVI
Molded Vacuum Interrupter.
N2.	 lso available with a shorter bracket by reducing the number of
A
parking stands; see R, L, N in Options.
N3.	 opper conductor for 900-amp rating.
C

Technical Services
Tel: 888.862.3289

www.tnb.com
Style 1

™

PCJ™ Power Cable Joints utilize permanently crimped connectors. PCJ
housings are fully in­ ulated, shielded and sealed for direct-burial, vault,
s
submersible and other severe service applications. Units have been designed
and tested per IEEE Standard 404 to ensure system matched performance
and ratings equal to the cable to which the splice will be installed.
PCJ™ Power Cable Joints are available in two styles:

Style 2

Style 1 uses a single-piece housing that is sized to accommodate a specific
range of cable. Style 1 units are ideally suited for straight splicing
of the same or similar cable.
Style 2 designs incorporate a universal housing with separate cable
adapters to allow transition splices of different types and sizes of cable.

Electrical Ratings Summary

Production tests include 100% tests of the
premolded joints to ensure:

The follow ratings summary is based on IEEE 404 and applies
to all Elastimold PCJ Power Cable Joints.

•	 Corona Extinction Voltage: A = 13kV, B = 22kV,
C = 30kV minimum, 3pC sensitivity

Voltage

•	 AC Withstand: A = 35kV, B = 52kV, C = 69kV,
60 Hz, 1 minute

A.	 15kV Class (8.7kV Phase-to-Ground)
B.	 25kV Class (14.4kV Phase-to-Ground)
C.	 35kV Class (20.2kV Phase-to-Ground)

•	
Impulse Withstand: A = 110kV, B = 150kV,
C = 200kV BIL, 1.2 x 50 microsecond wave
•	orona Extinction Voltage: A = 13kV, B = 22kV,
C
C = 30kV minimum, 3pC sensitivity
•	C Withstand: During installation, A = 56kV, B = 80kV,
D
C = 100kV
•	C Withstand: After installation and in service for the
D
first 5 years, A = 18kV, B = 25kV, C = 31kV for XLPE
Insulated Cables and A = 45kV, B = 64kV, C = 80kV
for EPR Insulated Cables (reference AEIC CS6 and CS8,
Section L.2)
Current
•	 Continuous rating equal to the rating of the cable
•	
Short-Time rating equal to the rating of the cable
up to 35kA
Shield Design
•	
Meets IEEE 592 for Exposed Semiconducting Shields
on Premolded High Voltage Cable Joints and Separable
Insulated Connectors

www.tnb.com

Design tests on production joints demonstrate
compliance with IEEE 404 including:

Power  High Voltage — Elastimold® Underground Cable Accessories

Permanent Distribution Cable Joints
PCJ Power Cable Joints

•	  orona Extinction Voltage: A = 13.0kV, B = 22.0kV,
C
C = 30.0kV minimum, 3pC sensitivity
•	 AC Withstand: A = 35kV, B = 52kV, C = 69kV,
60 Hz 1 minute
•	 DC Withstand: A = 75kV, B = 105kV, C = 140kV
negative polarity, 15 minutes
•	
Impulse Withstand (BIL): A = 110kV, B = 150kV,
C = 200kV, 10 positive and 10 negative, 1.2 x 50
microsecond wave, at conductor temperatures of 20°
and 130° C, nominal
•	hort-Time Current: Magnitude equal to cable
S
up to 35kA
•	yclic Aging: 30 days at A = 26kV, B = 43kV, C =
C
61kV AC continuous, load current for 8 hours per day,
providing 130º C conductor temperature; joints then
subjected to A = 31kV, B = 50kV, C = 71kV for 5 hours
followed by A = 39kV, B = 65kV, C = 91kV for 5 min
•	 Load Cycle: Connectors meet require­ ents of ANSI
m
C119.4, Class A and Class 3 ratings

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

H-27
Power  High Voltage — Elastimold® Underground Cable Accessories

Permanent Distribution Cable Joints
PCJ Style 1

Ordering Information

with single-piece housing

P

J

PCJ Style 2

Voltage Class

with universal housing and separate cable adapters
that can be varied with the cable application

15 15kV
25 25kV
35 35kV

W

1

X

Joint

Power
Cable

Style

Conductor

1
2

1
2

Style 1
Style 2

Aluminum
Copper

Insulation Diameter
W Sizing information and selection
Use Table W8 for 15 PCJ
Use Table W9 for 25 PCJ
Use Table W10 for 35 PCJ

Conductor Size Code
X Sizing information and selection N3
Use Table X7 for 15 PCJ
Use Table X7 for 25 PCJ
Use Table X7 for 35 PCJ

Dimension B
Outside Dia.

Dimensional Data

Dimension A
Overall Length

STYLE 1

A

B

CAT. NO.

inches

inches

101⁄4
101⁄4
143⁄8
143⁄8
143⁄8
143⁄8
143⁄8
143⁄8
143⁄8
153⁄4
153⁄4
153⁄4

13⁄4
13⁄4
27⁄16
27⁄16
27⁄16
225⁄32
225⁄32
225⁄32
225⁄32
33⁄16
33⁄16
33⁄16

STYLE 2

A

B

CAT. NO.

inches

inches

163⁄8
163⁄8
163⁄8
163⁄8
21
21
21
21
21
21

225⁄32
225⁄32
225⁄32
225⁄32
33⁄4
33⁄4
33⁄4
33⁄4
33⁄4
33⁄4

15PCJ1FX
15PCJ1GX
25PCJ1GX
15/25/35PCJ1HX
15/25/35PCJ1JX
15/25/35PCJ1KX
15/25/35PCJ1LX
15/25PCJ1LMX
15/25/35PCJ1MX
15/25/35PCJ1NX
15/25/35PCJ1PX
15/25/35PCJ1QX

15PCJ2FX
15/25PCJ2GX
15/25/35PCJ2HX
15/25/35PCJ2JX
15/25/35PCJ2KX
15/25/35PCJ2LX
15/25/35PCJ2MX
15/25/35PCJ2NX
15/25/35PCJ2PX
15/25/35PCJ2QX

H-28

C

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Description

Power Cable
Joint
Style 1

Power Cable
Joint
Style 2

Voltage
Class

CAT. NO.

Notes

15kV
15kV
25kV
25kV
35kV
35kV
15kV
15kV
25kV
25kV
35kV
35kV

15PCJ1W1X
15PCJ1W2X
25PCJ1W1X
25PCJ1W2X
35PCJ1W1X
35PCJ1W2X
15PCJ2W1X
15PCJ2W2X
25PCJ2W1X
25PCJ2W2X
35PCJ2W1X
35PCJ2W2X

N1
N2
N1
N2
N1
N2
N1
N2
N1
N2
N1
N2

N1.	 includes aluminum compression connector suitable for
Kit
splicing aluminum conductor to aluminum conductor or
aluminum conductor to copper conductor. An all-copper
connector is required for copper-to-copper connections.
N2.	 includes copper compression connector suitable for splicing
Kit
copper conductors to copper conductor only. DO NOT use
copper connectors on aluminum conductors.
N3.	
When constructing a catalog number for a transition
(two different-size cables) joint, list the larger connector
first and the smaller connector second.
Refer to the W and X tables on page H-45 for sizing to cable insulation
diameter and conductor size. For cable shield adapters and jacket seals,
see page H-37.

Technical Services
Tel: 888.862.3289

www.tnb.com
®

®

• 	Silicone polymer housing provides superior memory
and weathering characteristics

Kit Contents

• 	Shrink-fit housing uses common installation procedures and
cable preparation dimensions, and field-removable center
core allows for easy installation

Every R2T and R2IT comes complete with housing and stress tube
preassembled on the core, ready for installation. Easy-to-read installation
instructions will take you from cable preparation through installation. All kits
include a tube of silicone grease, two plastic gloves and two strips of selffusing silicone tape. Outdoor kits also include mastic for sealing. Metallic
Tape (M) kits include a grounding adapter for Tape Shield, Wire Shield
and UniShield cables. LC Shield (L) kitsinclude a high-ampacity grounding
adapter for Longitudinally Corrugated Shield, Tape Shield and Wire over Tape
Shield cables.

• 	Three different shed designs for superior weathering:
	 – Four sheds for 15kV outdoor model
– Six sheds for 25/28kV outdoor model
– Eight sheds for 35kV outdoor model
• 	 hree sizes cover entire cable range from #2 AWG
T
to 1250 kcmil
• 	Units accommodate popular XLP and EPR
cable types
and various shield constructions
• 	ntegral Hi-K Voltage stress-control tube provides
I
uniform voltage grading over the length of the
termination and eliminates damaging voltage stress
concentrations at
the cable insulation shield edge
• 	Thick wall construction securely maintains critical
interface pressure for consistent long-term reliability
and performance
• 	Pull-down tabs for easy installation of built-in jacket seal
— accomodate CN, JCN, Tape, Wire or LC shielded cable
construction

Power  High Voltage — Elastimold® Underground Cable Accessories

Distribution Shrink-Fit Terminations
Elastimold Ranger2
Terminations

• 	Lightweight, compact design installs in restricted spaces
and permits application where free hanging is desired
• 	Dark gray molded silicone insulator utilizes specially
formulated silicone materials with improved UV stability,
track, erosion and weather resistance for enhanced
performance under the worst environmental conditions
• 	Optional connectors with copper stem and one-hole
or two-hole spade
• 	Optional cable and support bracket with three sizes
ranging from .80–2.40 O.D.

Silicone Polymer Housings
The R2T and R2IT terminations are manufactured using an optimized
weather-resistant silicone formulation. The housing offers superior cable
sealing and voltage withstand characteristics.
Elastimold® terminations meet or exceed all requirements of IEEE 48 for
Class 1 outdoor or Class 2 indoor terminations. Unit tests include voltage
withstand wet and dry, before and after load cycling on units installed on
maximum conductor sized cable.

www.tnb.com

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

H-29
Power  High Voltage — Elastimold® Underground Cable Accessories

Distribution Shrink-Fit Terminations
Stress Relief
The R2T and R2IT terminations provide
electric stress control for the cable by means
of a flexible tube with a high-permittivity
dielectric constant.

STRESS RELIEF
STRESS RELIEF

Voltage Stress

The stress-relief tube is preassembled on
the core under the polymer housing. As
the core is removed, the stress-relief tube
and housing shrink onto the cable at the
same time, in exactly the right position. No
secondary operations are required during
installation. The electrical fields are refracted
through the high-dielectric constant tube and
housing as shown.

Terminal Housing

Terminal Stress Relief

Cable Insulation

Cable Semi-Conductor

Conductor

Installation
Standard cable preparation techniques
are used for all R2T Elastimold® Ranger2®
Outdoor Terminations and R2IT Elastimold®
Ranger2® Indoor Terminations. The
Elastimold® shrink-fit terminations are
assembled on a removable core. After the
termination is placed onto the prepared
cable, the core is removed by pulling on
the end. The housing then collapses onto
the prepared cable. Memory of the material
provides the interface solid dielectric and
sealing properties required to meet the
electrical ratings and prevent the ingress
of moisture.

Conductor
Connector

Silicone Tape Seal

Built-In Cable
Entrance Seal

Gray Molded
Silicone Insulator

Cable
Insulation

Cable Shield

Mastic

Hi-K Voltage
Stress-Control Tube

Concentric
Neutral Wires

Certified
Elastimold® Ranger2® Terminations have
been designed and tested per applicable
portions of ANSI, IEEE, AEIC, ICEA and other
industry standards.

IEEE 48
Standard for indoor and outdoor cable terminations.

ANSI C119.4
Standard for cable connectors for aluminum and copper conductors.

AEIC CS8-06  ANSI/ICEA S-94-649-2004  S-97-682-2000
Standards for XLP and EPR insulated cables.

H-30

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

www.tnb.com

Cable
Jacket
Distribution Shrink-Fit Terminations
R2IT15
Indoor

R2T28
Outdoor

R2T35
Outdoor

1, 2, 4
15
9.5
13

1, 2, 4
15
9.5
13

2, 4
25/28
16
22

2, 4
35
22
30

110
—
50
35
75

Sizes Available*
Voltage Rating (kV)
Max. Design Voltage to Ground (kV)
Corona Extinction Voltage (kV) (≤3 p.c.) (Partial Discharge)

R2T15
Outdoor

110
45
50
35
75

150
60
65
55
105

200
80
90
75
140

Insulation Withstand Voltage:

Lightning Impulse (BIL Dry 110 Withstand) (kV Crest)
10 Sec. Wet (60 Hz) (kV)
1 Minute Dry (60 Hz) (kV)
5 Hour Dry (60 Hz) (kV)
DC Withstand 15 Min. Dry (kV)

Application Information
IEEE 48 Classification
Ambient Temperature Range
Power System Frequency
Altitude Range
Mounting

Outdoor = Class 1A, Indoor = Class 2
-30° C to 65° C
48 to 62 Hz
3,300 feet max.
Free hanging or optional bracket

Dimensions
R2IT15
Indoor

R2T28
Outdoor

R2T35
Outdoor

1, 2, 4
15
0
8.4 (213)
8.4 (213)

Sizes Available*
Voltage Rating (kV)
Number of Sheds
Minimum Strike Distance in. (mm)
Creepage Distance in. (mm)

R2T15
Outdoor

1, 2, 4
15
4
11.6 (295)
15.0 (381)

2, 4
25/28
6
14.5 (368)
22.8 (579)

2, 4
35
8
16.8 (427)
30.0 (762)

Power  High Voltage — Elastimold® Underground Cable Accessories

Ratings

* See page H-32 for cable insulation diameter ranges.

www.tnb.com

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

H-31
Power  High Voltage — Elastimold® Underground Cable Accessories

Distribution Shrink-Fit Terminations
Ranger2 Terminations
®

The R2T and R2IT termination design couples shrink-fit technology and
Elastimold’s pull-down jacket seal feature to provide a termination line that
covers the widest range of applications with the fewest number of models.
Three sizes cover .64 (16mm) to 2.10 (53mm) insulation diameter cables
(#2 AWG through 1250 kcmil).

The R2T housings are designed for maximum performance in all field
conditions with superior creepage and strike distances for long-term service.
Insulating silicone sleeves are also available when more creepage is required
or when wildlife protection is needed to insulate the connectors. Contact your
Thomas  Betts Sales Representative for further information.

Ranger2® Terminations Base Catalog Numbers
Cat. NO.
Cable Range
(Insulation Diameter)

21.3 to 35.1

R2IT15J2

R2IT15M2

R2IT15L2

33.0 to 53.3

R2IT15J4

R2IT15M4

R2IT15L4

16.3 to 28.4

R2T15J1

R2T15M1

R2T15L1

.84 to 1.38

21.3 to 35.1

R2T15J2

R2T15M2

R2T15L2

33.0 to 53.3

R2T15J4

R2T15M4

R2T15L4

20.3 to 35.1

R2T28J2

R2T28M2

R2T28L2

33.0 to 53.3

R2T28J4

R2T28M4

R2T28L4

20.03 to 35.1

R2T35J2

R2T35M2

R2T35L2

1.30 to 2.10

H-32

.84 to 1.38

.84 to 1.38
35

R2IT15L1

1.30 to 2.10

25/28

R2IT15M1

.84 to 1.38

Outdoor

R2IT15J1

1.30 to 2.10

15

16.3 to 28.4

.64 to 1.12

Indoor

mm

1.30 to 2.10

15

Type

Inches

.64 to 1.12

kV Class

Concentric Neutral 
Jacketed Concentric
Neutral Cable

Tape Shield,
LC Shield, Wire over
Wire Shield 
Tape Shield 
UniShield Cable Tape Shield Cable

33.0 to 53.3

R2T35J4

R2T35M4

R2T35L4

Outdoor

Outdoor

United States
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800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

www.tnb.com
Distribution Shrink-Fit Terminations
Type

Material

Connector Prefix*

Aluminum

Aluminum
or Copper

#2 through 4/0
(34–107mm2)

T0

Aluminum

Aluminum
Only

#2 through 4/0
(34–107mm2)

T1

Aluminum or Copper

#2 through
500 kcmil
(34–253mm2)

H0

Tinned Aluminum

Aluminum
or Copper

#2 through 1250 kcmil
(34–633mm2)

N0

Tinned Copper

One-Hole
Spade Connector

Conductor Size

Tinned Aluminum

Stem Compression
Connector

Conductor

Copper

#2 through 1250 kcmil
(34–633mm2)

N2

Two-Hole
Spade Connector

* See page H-34 for Conductor Code.

Optional Cable Support Brackets
Ranger2® Terminations are compact, lightweight and frequently allow use of free-hanging
mounting methods. Optional cable support brackets are available if required.
Plated Mild Steel

Stainless Steel

Type

Cable Range
(Overall O.D.)

Cat. No.

Suffix Number

Cat. No.

Suffix Number

Single Clamp

.80–1.25 (20–32mm)

JB-1

B1

JB-5

B5

Single Clamp

1.10–1.50 (28–38mm)

JB-2

B2

JB-6

B6

Double Clamp

1.45–1.95 (37–50mm)

JB-3

B3

JB-7

B7

Double Clamp

1.80–2.40 (45–61mm)

JB-4

B4

JB-8

Power  High Voltage — Elastimold® Underground Cable Accessories

Ranger2® Termination Connector Options

B8

Add-on Grounding Kits
Convert a jacketed concentric neutral “J” kit to an “M” or “L” shield kit.
Cat. No.

Type

Size

Use with series

GMA

Tape Shield/Wire Shield/UniShield

A

R2IT15J1, R2IT15J2, R2T15J1, R2T15J2, R2T28J2, R2T35J2

GMB

Tape Shield/Wire Shield/UniShield

B

R2IT15J4, R2T15J4, R2T28J4, R2T35J4

GLA

LC Shield/Wire over Tape Shield

A

R2IT15J1, R2IT15J2, R2T15J1, R2T15J2, R2T28J2, R2T35J2

GLB

LC Shield/Wire over Tape Shield

B

R2IT15J4, R2T15J4, R2T28J4, R2T35J4

www.tnb.com

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

H-33
Power  High Voltage — Elastimold® Underground Cable Accessories

Distribution Shrink-Fit Terminations
Ordering Information for Ranger2® Terminations
Ranger2® Terminations may be ordered in components or as complete kits by following the steps outlined and using the model below
to develop the catalog number for your application. Contact your local Thomas  Betts Sales Representative for special requirements.
The following diagram shows how to construct a catalog number for a Ranger2® Termination.
I
ndicates field that must be filled in to complete order.
Note: Availability of selected configuration will be verified at quotation time.

Connector Option

Cable Support Bracket Option

Step 1. Select the Termination Housing:

Step 2. Select the Connector:

Step 3. Select the Cable Support Bracket:

A
B
C
D

E Select desired connector
F Select connector code based on conductor
size and conductor type

G Select cable support bracket based on the overall
O.D. of the cable

Select Outdoor or Indoor (15kV only) housing style
Select applicable voltage class
Select neutral/shield type
Select the size based on the cable insulation diameter*
Housing Only

Add a Connector

-

Type
R2T Outdoor
R2IT* Indoor

Add a Cable Support Bracket

-

Cable Mounting Bracket
Material
PMS
B1
B2
B3
B4

kV Code
15 15kV
28 25/28kV
35 35kV

Cable Type

Connector Type

J Concentric Neutral/Jacketed Concentric Neutral
M Tape Shield/Wire Shield/ UniShield
L LC Shield Tape Shield/ Wire Over Tape Shield

TO  niversal Aluminum Barrel
U
for AL or CU Conductor w/
Copper Wire Lead #2–4/0
T1  luminum Barrel for AL
A
Conductor Only w/Copper
Wire Lead #2–4/0
HO  luminum 1-Hole Spade
A
#2–500 kcmil
NO  luminum 2-Hole Spade
A
#2–1250 kcmil
N2  opper 2-Hole Spade
C
#2–1250 kcmil

Insulation Range
1 .64–1.12 (16mm–28mm) (15kV only)
2 .84–1.38 (21mm–35mm) (15kV, 25kV, 35kV)
4 1.30–2.10 (33mm–53mm) (15kV, 25kV, 35kV)

*  o help in selecting the proper terminator, ICEA and AEIC standard
T
dimensions for XLP and EPR cables are on page H-42.

SS
B5
B6
B7
B8

Conductor Standard or Compact or
Code
Compressed
Solid
210
220
230
240
250
260
270
280
290
300
310
330
360
380
400
410
420
440

Connector Only

H-34

United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

Size
.80–1.25 (20–32mm)
1.10–1.50 (28–38mm)
1.45–1.95 (37–50mm)
1.80–2.40 (45–61mm)

www.tnb.com

—
#2
#1
1/0
2/0
3/0
4/0
250
300
350
400
500
650
750
900
1000
—
1250

#2
#1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
900
1000
—
1250
—
1

2

3

4

1.  rain the cable into position
T
and cut to length. Using standard
practices, cut back the cable jacket,
metallic shield, semi-conductive
shield and cable insulation,
exposing the conductor.

5

6

5. Apply a liberal bead of silicone

lubricant to the semi-con shield step.

7

6. Pull the loose end of the core cord

until the core is even with the end
of the termination housing.

7. Position the terminator onto the cable.


2.  inish preparing the metallic shield.
F
For concentric neutral or jacketed
concentric neutral cables, bend
back the neutral wires and seal
with mastic strips and vinyl tape.
For metallic tape, drain wire,
UniShield or LC Shield cables: install
the ground braid using the constant
force spring and seal with mastic
strips and vinyl tape.

Power  High Voltage — Elastimold® Underground Cable Accessories

Distribution Shrink-Fit Terminations
Typical Installation of Elastimold Shrink-Fit Terminations
(R2T — Outdoor and R2IT — Indoor)

3.  lean the exposed conductor,
C
install and crimp the connector.
4.  se mastic and vinyl tape to fill
U
any gap or step between the
connector and the cable insulation.
Clean the cable.

8

9

8. Shrink into place by unwinding the removable core.

10

9. Apply silicone lubricant to skirt and

mastic area.

11

10.Fold down the skirt over the mastic to seal the cable entrance.

www.tnb.com

12

11. Seal the top of the terminator

at the connector area with
silicone tape.

United States
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Fax: 901.252.1354

Technical Services
Tel: 888.862.3289

12. Attach the neutral wires or optional

ground braid to the system ground
per local code. Install the optional
cable support bracket if required.

H-35
Power  High Voltage — Elastimold® Underground Cable Accessories

Pre-Molded Terminations
Cable Terminations
Elastimold Cable Terminations are available in a single-piece design.
Terminators allow connection and transition from shielded, underground
cable to bare overhead conductors and live-front equipment. Units are
designed and rated per IEEE 48 for riser pole, padmount, indoor and
outdoor applications. PCT1 and PCT2 terminators provide sufficient
creep, strike and weather sealing for class 1 outdoor service. PCT1
and PCT2 also include an integral cable jacket seal.

Electrical Ratings Summary
The following ratings summary is based on IEEE Std. 48 and applies to all
the terminations on page 24 thru 27. Elastimold terminations are designed
for use on three-phase systems, either 3-wire or 4-wire and the singlephase laterals of these systems.

Voltage Ratings

Terminations

15kV Class
9.5kV Phase-to-Ground
110kV BIL 1.2 x 50 microsecond wave
AC Withstand:
  50kV 1 min. – dry
  35kV 6 hr. – dry
  45kV 10 sec. – wet
13kV Corona Extinction

SINGLE PIECE TERMINATORS
SINGLE PIECE TERMINATORS
SINGLE PIECE TERMINATORS

25kV Class
16kV Phase-to-Ground
150kV BIL 1.2 x 50 microsecond wave
AC Withstand:
  65kV 1 min. – dry
  55kV 6 hr. – dry
  60kV 10 sec. – wet
21.5kV Corona Extinction

PCT-1
PCT1 PCT-1
PCT-1

PCT-2
PCT-2 PCT2
PCT-2

PB-1
PB-1
PB-1 PB-1

BRACKETS
BRACKETS
BRACKETS

Illustration
(not to scale)

N1.	 Use with PCT1 or PCT2 Terminators.
cat. no.

Notes

Single-Piece
Terminator
(Class 1)

15kV

PCT1-1X-4

N2, 3, 4, 5

25kV

PCT2-1X-4

N2, 3, 4, 6

Housing
only
Rod Contact
for PCT
Two-Hole Spade
for PCT
One-Hole Spade
for PCT
PCT
Positioning
Bracket

H-36

Voltage
Class

15kV
25kV
15/25kV

PCT1-4
PCT2-4
00700X

N5
N6
N1, 3, 4

01000X

N1

01100X

N1

PB-1

N1, 7

Description

All
All
All

Use Table X9
Use Table X9

Use Table X9
Use Table X9
Use Table X9

United States
Tel: 901.252.8000
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Fax: 901.252.1354

N2.	
Includes rod contact as standard. Specify suffix “-3” in place of “-4”
for two-hole spade lug. Specify suffix “-5” in place of “-4” for one-hole
spade lug.
N3.	 Use 1X for an aluminum rod contact for aluminum conductors only.
N4.	
Substitute 0X for 1X for a universal aluminum rod contact for
aluminum or copper conductors.
N5.	 Use for insulation dia. range from .640 thru 1.070.
N6.	 Use for insulation dia. range from .830 thru 1.180.
N7.	 Fits overall cable O.D. from .750 to 1.625.

Technical Services
Tel: 888.862.3289

www.tnb.com
Elastimold elbows, cable joints and terminators have been designed for use
on XLP, EPR or similar solid dielectric insulated power cables. These cables
are available with a variety of optional shielding and jacket constructions.
In order to properly mate and install the cable to an Elastimold product, the
use of a shield adapter, grounding kit or jacket seal may be required. The
diagram below provides information concerning the application and selection
of various shield adapters, grounding kits and jacket seals for the most
popular cable types. Consult the factory for recommendations concerning
other cable constructions.

CABLE ENTRANCE DETAIL
INSULATION

Cable Entrance Detail DETAIL
CABLE ENTRANCE

EPDM RUBBER

Insulation
INSULATION

MOLDED SHIELD

EPDM RUBBER

EPDM Rubber

CONDUCTIVE EPDM RUBBER

Molded Shield
MOLDED SHIELD
CONDUCTIVE
ConductiveEPDM RUBBER
EPDM Rubber

600/200
600/200
ECS
ECS

600/200
600/200
ECSG2-2
ECSG2-2

600/200
600/200
ECSG1-2
ECSG1-2

600/200
ECS

600/200
ECSG1-2

600/200
ECSG2-2

600/200
600/200
ECSG3
ECSG3

600/200
ECSG3

10TL
10TL

10TL

None
NONE
REQUIRED
Required

NONE
REQUIRED

Conductor

Conductor

CONDUCTOR

Conductor

CONDUCTOR

Insulation

INSULATION

CONDUCTOR
EXTRUDED SHIELD

INSULATION
EXTRUDED SHIELD

INSULATION
CONCENTRIC
NEUTRAL WIRES
EXTRUDED SHIELD

INSULATION
CONCENTRIC
NEUTRAL WIRES
EXTRUDED SHIELD

CONCENTRIC
NEUTRAL WIRES

CABLE
SHIELD
TYPES

CONDUCTOR
EXTRUDED SHIELD

CONCENTRIC
NEUTRAL WIRES
OUTER JACKET

Extruded Shield

CABLE
OUTER
SHIELD JACKET
TYPES

JACKETED
CONCENTRIC
NEUTRAL
CABLE

Concentric
Neutral Wires
Outer Jacket

Jacketed
JACKETED
CONCENTRIC
Concentric
NEUTRAL
Neutral Cable
CABLE
CONCENTRIC
NEUTRAL
CABLE

Extruded Shield
Concentric
Neutral Wires

DRAIN WIRES

CONCENTRIC
Concentric JACKET
OUTER
NEUTRAL
Neutral Cable
CABLE
DRAIN
WIRE
SHIELDED
CABLE

Extruded Shield

Extruded Shield

INSULATION

EXTRUDED SHIELD
DRAIN WIRES

COPPER SHIELD
EXTRUDED SHIELD

DRAIN

Drain Wire JACKET
OUTER
WIRE
Shielded Cable
SHIELDED

CABLE
COPPER
TAPE
SHIELDED
CABLE

INSULATION

Copper Shield

EXTRUDED
CONDUCTIVE
JACKET

Outer Jacket

Outer Jacket

Outer Jacket

OUTER JACKET

COPPER

OUTER JACKET
DRAIN
LEAD WIRES

Copper Tape
OUTER JACKET Lead Jacketed
TAPE
JACKETED
Shielded Cable
Cable
SHIELDED
CABLE

CABLE
LEAD
JACKETED
CABLE

INSULATION

CONDUCTOR
EXTRUDED SHIELD

Extruded Shield

INSULATION

COPPER SHIELD
OUTER JACKET

Insulation

INSULATION

CONDUCTOR
EXTRUDED SHIELD

Drain Wires

CONDUCTOR

Insulation

INSULATION

CONDUCTOR
EXTRUDED SHIELD

Conductor

CONDUCTOR

Insulation

INSULATION

CONDUCTOR

Conductor

CONDUCTOR

Insulation

Insulation

INSULATION

Conductor

CONDUCTOR

Power  High Voltage — Elastimold® Underground Cable Accessories

Cable Shield Adapters and Jacket Seals
Cable Shield Adapters and Jacket Seals

Extruded
Conductive
Jacket

EXTRUDED
CONDUCTIVE
JACKET

Drain Wires

DRAIN WIRES

UNISHIELD

CABLE
Unishield Cable

UNISHIELD
CABLE

ECS
10TL

Jacket Seals

Cable Shield Adapters
Cable
Insulation Dia.

10TL
Inches

Jacket
O.D.

200ECS
Inches

600ECS
Inches

Min.
Max.

.495
1.875

Min.
Max.

.80
1.50

1.28
2.30

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Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue
Elastimold - Cable Connectors, Joints, Terminations Catalogue

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Elastimold - Cable Connectors, Joints, Terminations Catalogue

  • 1. In this section... Elastimold Underground Cable Accessories ® Elastimold® Underground Cable Accessories Overview............................................................................ H-2–H-3 200-Amp Loadbreak Elbows............................................... H-4–H-7 200-Amp Deadbreak Elbows.............................................. H-8–H-9 600-Amp Elbow Connectors........................................... H-10–H-17 ComboT Integral Separable Connectors.......................... H-18–H-22 600-Amp Separable Cable Joints.................................... H-23–H-24 Multi-Point Junctions...................................................... H-25–H-26 Permanent Distribution Cable Joints............................... H-27–H-28 Distribution Shrink-Fit Terminations................................ H-29–H-35 Pre-Molded Terminations.......................................................... H-36 Cable Shield Adapters and Jacket Seals......................... H-37–H-38 Equipment Bushings................................................................. H-39 Medium-Voltage Cable Accessories Technical Information..................................................... H-40–H-45 Shielded Surge Arresters................................................ H-46–H-52 Transmission Cable Joints.............................................. H-53–H-56 Transmission Cable Terminations................................... H-57–H-58 Transmission Cable Accessories Installation Tools.................... H-59 Transmission Cable Accessories Technical Information............. H-60 Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk
  • 2. Power & High Voltage — Elastimold® Underground Cable Accessories Overview Elastimold Separable Connectors, Cable Joints, Cable Terminators and other cable accessory products have been designed and tested per applicable portions of IEEE, ANSI and other industry standards including: Switching and Fault Close Ratings • IEEE 386™ Standard for Separable Connectors • ø and 3ø circuits 8.3kV line 1 to ground, 14.4kV max. across 15kV open contacts Class 1 Ratings • 0 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor 1 fault close operation at 8.3kV or 14.4kV; 10,000 amps RMS sym; 10 cycles (.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations) • ø and 3ø circuits 15.2kV line 1 to ground, 26.3kV max. across 25kV open contacts Class • 0 loadmake/break operations 1 Ratings at 200 Amps max. with 70 to 80% lagging power factor 1 fault close operation at 15.2kV or 26.3kV; 10,000 amps RMS sym; 10 cycles (.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.) • ø and 3ø circuits 21.1kV line 1 to ground, 36.6kV max. across 35kV open contacts. Class 1 Ratings • 0 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor. 1 fault close operation at 21.1kV or 36.6kV; 10,000 amps RMS sym; 10 cycles (.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations) • IEEE 404™ Standard for Cable Joints and Splices • IEEE 48™ Standard for Cable Terminations • IEEE 592™ Standard for Exposed Semiconducting Shields • ANSI C119.4 Standard for Copper and Aluminum Conductor Connectors • AEIC CS8 Standards for XLP and EPR Insulated Cables • ICEA S-94-649-2004 and S-97-682-2000 Standard for Cables Rated 5,000 – 46,000 Volts Cable Joints And Terminations Ratings Refer to the pages listed below for rating information: • PCJ™ Cable Joints, page H-27 • Cable Terminations, page H-36 Separable Connector Ratings The following chart shows voltage and current ratings which apply to all Separable Connectors including 200-Amp Loadbreak, 200-Amp Deadbreak and 600 Series Deadbreak products. The next chart shows switching and fault close ratings which only apply to 200-Amp Load-Break Connectors. Voltage and Current Ratings 15kV Class Ratings O perating Voltage Maximum line-to-ground (See Application Info Note 1) B IL Impulse withstand 1.2 x 50 microsecond wave W ithstand Voltage AC One Minute DC Fifteen Minute C orona Extinction Level @ 3pC Sensitivity 200-Amp Products Continuous Current: Symmetrical Momentary Current: 600 Series Products Continuous Current Symmetrical Momentary Current: 25kV Class Ratings 35kV Class Ratings 8.3kV 15.2kV 21.1kV 95kV 125kV 40kV 78kV 19kV Application Information: 1. Load-Break connectors are designed and rated for use on grounded WYE systems. For application on ungrounded WYE or delta systems, the next higher voltage class product is recommended. Examples: 5kV ungrounded: use 15kV class products; 15kV ungrounded: use 25kV class products; 25kV ungrounded: use 35kV class products. 2. Products are designed and constructed for all applications including padmount, subsurface, vault, indoor, outdoor, direct sunlight, direct buried and continuously submerged in water. 50kV 103kV 11kV FAULT CLOSE 150kV 34kV 53kV LOADMAKE/LOADBREAK SWITCHING 26kV 3. Products are designed and rated for ambient temperatures of -40° C to +65° C. It is recommended that loadbreak connectors be hotstick operated at -20° C to +65° C ambient temperature range and at altitudes not exceeding 6000 feet. 200 Amp 10kA sym, 10 cycle duration* 600 and 900 Amp 25kA sym, 10 cycle duration* * Designed for 90° C maximum continuous operating temperature. H-2 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com
  • 3. IEEE Standard 386 defines the specific interface dimensions that 200 Amp and 600 Series elbows, inserts, junctions, equipment bushings and any mating components must conform to ensure interchangeability. The table below provides information concerning the types of interfaces supplied by Elastimold for various applications and is useful to ensure proper matching of components. Bushing Interface Voltage Class Interface Description 200-AMP DEEPWELL EQUIPMENT BUSHING 15kV, 25kV and 35kV 200-Amp Bushing Well Interface 8.3kV, 15.2kV and, 21.1kV A IEEE 386-2001 Fig. 3 200-AMP LOADBREAK INSERT 15kV 200-Amp Loadbreak 8.3kV and 8.3kV/14.4kV B IEEE 386-2001 Fig. 5 200-AMP LOADBREAK INSERT 25kV 200-Amp Loadbreak 15.2kV and 15.2kV/26.3kV C IEEE 386-2001 Fig. 7, Note 1 200-AMP LOADBREAK INSERT 35kV 200-Amp Loadbreak Interface No. 2 21.1kV and 21.1kV/36.3kV D IEEE 386-2001 Fig. 7, Note 1 200-AMP DEADBREAK INSERT 15kV and 25kV 200-Amp Deadbreak 8.3kV and 15.2kV E IEEE 386-2001 Fig. 4 600 SERIES EQUIPMENT BUSHING 15kV and 25kV 600-Amp Deadbreak Interface No.1 8.3kV and 15.2kV F IEEE 386-2001 Fig.11 600 SERIES EQUIPMENT BUSHING 35kV 600-Amp Deadbreak Interface No.1 21.1kV G IEEE 386-2001 Fig.13 A Standard No. Figure No. Power  High Voltage — Elastimold® Underground Cable Accessories Overview Standard Interfaces for Separable Connectors, Components and Equipment Bushings B C D E F G Note: 1. Elastimold uses Fig. 7 interface for both 25 and 35kV applications. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 H-3
  • 4. Power  High Voltage — Elastimold® Underground Cable Accessories 200-Amp Loadbreak Elbows 200-Amp Loadbreak Connectors and Accessories 200-Amp Loadbreak Connectors and Accessories provide a convenient method to connect/disconnect cable and equipment on power distribution systems. Loadbreak elbows include provisions for energized operation using standard hotstick tools, allowing loadmake/ break operation and a visible disconnect. Components can be isolated with insulated caps, plugs and parking bushings. Optional accessories allow system grounding, testing, bypass, surge protection and current limiting fusing. Additional connecting points and taps can be provided by use of junctions or feed-thrus. Ratings Overview See page H-2 for complete information, including switching and fault close ratings. 200-Amp Loadbreak Separable Connector Components CABLE TO EQUIPMENT CONNECTIONS LOADBREAK BUSHING INSERT BUSHING WELL EXTENDED BUSHING INSERT Current Ratings 200A Continuous 10kA sym. 10 Cycles Voltage Ratings 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to-Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction SEE CABLE NOTES BUSHING WELL PLUG LOADBREAK FEED-THRU INSERT REPLACEMENT ELBOW BOLTED ELBOW W/TAP REPAIR ELBOW OPERATING ACCESSORIES GROUNDING ELBOW SEE CABLE NOTES INSULATED PARKING BUSHING PARKING STAND GROUNDING PLUG FUSED ELBOW INSULATED CAP FEED THRU INSULATED CAP WITH GROUND 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction H-4 LOADBREAK ELBOW CONNECTOR WITH OR WITHOUT TEST POINT TEST ROD ASSEMBLY TOOL See pages H-46–H-52 for surge arrester applications United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com See pages H-63–H-67 SEE CABLE NOTES
  • 5. 200-Amp Loadbreak Elbows Description Elbow Connector Voltage Class 15kV 25kV 35kV Elbow Connector w/ Test Point 15kV 25kV 35kV Jacket Seal Elbow Connector 15kV Jacket Seal Elbow Connector w/ Test Point Repair Elbow Connector 15kV 25kV 25kV 15kV 25kV Repair Elbow Connector w/ Test Point 15kV Replacement Elbow 15kV Replacement Elbow w/ Test Point 15kV Direct Test Elbow Connector 15kV Direct Test Repair Elbow Connector 15kV Direct Test Repair Elbow Connector w/Test Point Fused Elbow (Full Range Current Limiting) 15kV Bolted Elbow w/ Tap Bushing Insert 15kV Extended Bushing Insert Feed-Thru Insert Insulated Cap Insulated Cap w/ Ground Insulated Cap w/ Ground and Test Point 25kV 25kV 25kV 25kV 25kV 25kV 15kV 25kV cat. no. 165LR-W5X Use Tables W1 and X1 275LR-W5X Use Tables W16 and X1 375LR-W5X Use Tables W3 and X2 166LR-W5X Use Tables W1 and X1 276LR-W5X Use Tables W16 and X1 376LR-W5X Use Tables W3 and X2 165LRJS-W5X Use Tables W1 and X1 275LRJS-W5X Use Tables W16 and X1 166LRJS-W5X Use Tables W1 and X1 276LRJS-W5X Use Tables W16 and X1 167ELR-W5X Use Tables W5 and X1 273ELR-W5X Use Tables W5 and X1 168ELR-W5X Use Tables W5 and X1 274ELR-W5X Use Tables W5 and X1 167RLR-W5X Use Tables W4 and X1 273RLR-W5X Use Tables W2 and X1 168RLR-W5X Use Tables W4 and X1 274RLR-W5X Use Tables W2 and X1 167DLR-W5X Use Tables W4 and X1 273DLR-W5X Use Tables W2 and X1 167DELR-W5X Use Tables W5 and X1 273DELR-W5X Use Tables W5 and X1 168DELR-W5X Use Tables W5 and X1 274DELR-W5X Use Tables W5 and X1 168FLR H-W0X 274FLR H-W0X See pages H-63–H-67 Notes N2, 3, 4, 5 N2, 3, 4, 5 N2, 3, 5 N2, 3, 4, 5, 23 N2, 3, 4, 5, 23 DESCRIPTION Grounding Plug (1/0 AWG x 6' Ground Lead) Grounding Elbow (1/0 AWG x 6' Ground Lead) Feed-Thru N2, 19 N2, 19 N2, 19, 23 N2, 19, 23 N5, 10, 18 N5, 10, 18 N5, 10, 18, 23 N5, 10, 18, 23 N5, 11, 13 N5, 11, 13 N5, 11, 13, 23 N5, 11, 13, 23 N2, 5, 21 N2, 5, 21 N5, 10, 18, 21 N5, 10, 18, 21 N5, 10, 18, 21, 23 N5, 10, 18, 21, 23 N23 N23 15kV 25kV 35kV 35kV 15kV 25kV N4, 8 N4, 8 N6, 20 N8, 20 N8 N8 15kV 25kV 35kV 15kV 1602A3R 2702A1 3702A1 160DR N16 N16 N6, 16 N9 15kV 15kV 25kV 35kV 15kV 25kV 35kV 160DRG 167DRG 273DRG 375DRG 168DRG 274DRG 376DRG N9 N7, 9 N7, 9 N7, 9 N7 N7 N7 N17 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Voltage Class 15kV 25kV cat. no. Notes 161GP 272GP 15kV 25/35kV 160GLR 370GLR Feed-Thru Well 15kV 25kV 35kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15/25kV 164FT 274FT 371FT 373FT 164FTV 274FTV 373FTV 164FT2-AB 274FT2-AB 373FT2-AB 164FT3-AB 274FT3-AB 373FT3-AB 164FT4-AB 274FT4-AB 373FT4-AB K1601WFT Feed-Thru Well Vertical 15/25kV K1601WFTV Insulated Parking Brushing 15kV 25kV 35kV 15kV 25kV All 15/25kV 35kV All 161SOP 272SOP 372SOP 164SOP 274SOP 370TR 276BWP M276BWP 200AT N2, 3, 5, 23 167LRT-W5X Use Tables W4 and X1 1601A4 2701A4 3701A4 3701A3 1601EA4 2701EA4 www.tnb.com Illustration (not to scale) Feed-Thru Vertical Adjustable Bracket 2-Point Feed-Thru Adjustable Bracket 3-Point Feed-Thru Adjustable Bracket 4-Point Feed-Thru Insulated Parking Brushing Test Rod Bushing Well Assembly Tool N12 N6 N22 N22 N22 N22 N22 N22 N22 N22 N22 N20 N22 N22 N8 N1. Copper lug for use on COPPER CONDUCTOR ONLY. N2. W5X indicates that the catalog number includes 02500X long bi-metal compression lug as standard. For an all-copper lug, replace W5X with W2X in Table X1 to specify the all-copper 02702X lug. N3. available as housing only. Specify: 165BLR-W; 275BLR-W; Also 375BLR-W; 166BLR-W; 276BLR-W; 376BLR-W. N4. available as elbow/insert combination. Specify: 165A4-WX; Also 275A4-WX; 166A4-WX; 276A4-WX. N5. available with 200ECS jacket seal included. Add - “S” suffix to catalog number. Also N6. Rated for single-phase applications only. N7. Equipped with insulated cuff. N8. Includes internal torquing feature using 200AT Assembly Tool. N9. available without probe. Specify “A” suffix - Example: 273DRGA. Also N10. Repair elbow has extended length contact and elbow housing resulting in a net gain of 31⁄4 in length. N11. Replacement elbow has extended-length contact and elbow housing resulting in a net gain of 87⁄8 in length. N12. ated for 25kV thru 35kV applications. R N13. Includes long bi-metal contact 00400X. N14. 160CA Cable Size Adapter can only be used with elbow part numbers 165LR/166LR C size only. N16. Fully rotatable for 360° positioning. Includes bail assembly to secure feed-thru insert to bushing well. N17. Includes 02800X bi-metal contact. N18. Includes 02509X long bi-metal contact. N19. Includes built-in jacket seal. Also available as housing only — specify: 165BLRJS-W, 166BLRJS-W, 275BLRJS-W or 276LRJS-W. Also available as elbow/insert combination — specify: 165JSA4-W5X, 166JSA4-W5X, 275JSA4-W5X or 276JSA4-W5X. N20. Includes a black vent ring. N21. Direct Test Connectors, along with a 200TC-X series meter adapter, a properly rated voltage meter and Hot-line Stick provide a means for direct conductor voltage testing. N22. With stainless steel bracket. N23. Test Point Cap catalog number 156-7 Power  High Voltage — Elastimold® Underground Cable Accessories Illustration (not to scale) Refer to the W and X tables on page H-45 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page H-37. Technical Services Tel: 888.862.3289 H-5
  • 6. Power  High Voltage — Elastimold® Underground Cable Accessories 200-Amp Loadbreak Elbows 200-Amp Loadbreak Connectors and Accessories (continued) Ratings Overview 200-Amp Loadbreak Separable Connector Components See page H-2 for complete information, including switching and fault close ratings. Current Ratings 200A Continuous 10kA sym. 10 Cycles Voltage Ratings 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction See pages H-63–H-67 for fused elbow selection CABLE TO CABLE CONNECTIONS 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to-Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 4-POINT JUNCTION 2-POINT JUNCTION 2 POINT WELL JUNCTION 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction LOADBREAK BUSHING INSERT 3-POINT WELL JUNCTION 4-POINT WELL JUNCTION H-6 3-POINT JUNCTION United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 See pages H-46–H-52 for surge arrester applications LOADBREAK BUSHING INSERT LOADBREAK BUSHING INSERT Technical Services Tel: 888.862.3289 www.tnb.com
  • 7. 200-Amp Loadbreak Elbows Description Contacts: LR Long Bi-Metal ELR Bi-Metal LR Copper LRT Contact RLR Contact Elbow Probe Elbow Cable Entrance Insulating Plug Cable Size Adapter Direct Voltage Test Meter Adapter for: Voltage Class cat. no. Use Table X1 02500X 02509X 02702X 02800X 00400X 166LRF 274LRF 375LRF 10EP-W Use Table W6 Notes N4 All 160CA-W Use Table W6 EB-FA Only 200TC-1 N14 15/25kV 200TC-2 200TC-4 K1601WJ2 N14 N14 N6 15/25kV K1601WJ2-5 N5, 6, 11 All 15/25kV All 15kV 15/25kV 15kV 25kV 35kV All 15kV HD Electric Meters Ross Meters Chance Meters 2-Way Well Junction w/ S.S. Bracket 2-Way Well Junction w/ “U” Straps 3-Way Well Junction w/ S.S. Bracket 3-Way Well Junction w/ “U” Straps 4-Way Well Junction w/ S.S. Bracket 4-Way Well Junction w/ “U” Straps 2-Point Junction with/Stainless Steel Bracket 2-Point Junction w/“U” Straps 3-Point Junction with Stainless Steel Bracket 3-Point Junction w/“U” Straps 4-Point Junction with Stainless Steel Bracket 4-Point Junction w/“U” Straps N1. Repair elbow has extended-length contact and elbow housing resulting in a net gain of 31⁄4 in length. N2. Copper lug for use on COPPER CONDUCTOR ONLY. N1 N2 N3 N3. Replacement elbow has extended-length contact and elbow housing resulting in a net gain of 87⁄8 in length. N4. 160CA Cable Size Adapter can only be used with elbow catalog numbers 165LR/166LR C size only. N5. available as rubber only, without straps. Specify suffix “-4” Also in place of “-5” in the catalog number. N6. Supplied with replaceable stud. Replacement stud available separately. Specify 1000-150. 15/25kV K1601WJ3 N6 15/25kV K1601WJ3-5 K1601WJ4 K1601WJ4-5 164J2 274J2 373J2 164J2-5 274J2-5 373J2-5 164J3 274J3 373J3 164J3-5 274J3-5 373J3-5 164J4 274J4 373J4 164J4-5 274J4-5 373J4-5 N7 N7 N7 N5, 8 N5, 11 N5, 11 N7 N7 N7 N5, 9 N5, 12 N5, 12 N7 N7 N7 N5, 10 N5, 13 N5, 13 N10. ardware package, consists of “U” straps and back plate only, H may be ordered separately by specifying 1601US-J4. N11. ardware package, consists of “U” straps and back plate only, H may be ordered separately by specifying 271-68. N12. ardware package, consists of “U” straps and back plate only, H may be ordered separately by specifying 271-61. N13. ardware package, consists of “U” straps and back plate only, H may be ordered separately by specifying 271-70. N5, 6, 13 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV N9. Hardware package, consists of “U” straps and back plate only, may be ordered separately by specifying 1601US-J3. N6 15/25kV N8. Hardware package, consists of “U” straps and back plate only, may be ordered separately by specifying 1601US-J2. N5, 6, 12 15/25kV N7. Hardware packages, consisting of brackets and straps only, may be ordered separately by specifying “-6” in the catalog number. ­ Example 164J4-6. Power  High Voltage — Elastimold® Underground Cable Accessories Illustration (not to scale) www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 N14. For use with Direct Test Connectors. Refer to the W and X tables on page H-45 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page H-37. Technical Services Tel: 888.862.3289 H-7
  • 8. Power  High Voltage — Elastimold® Underground Cable Accessories 200-Amp Deadbreak Elbows 200-Amp Deadbreak Connectors and Accessories 200-Amp Deadbreak Connectors and Accessories provide a quickdisconnect feature for cable and equipment connections on power distribution systems. All deadbreak connectors must be de-­ nergized before operating and must e be mechanically secured with bails when connected. Components can be isolated with insulated caps, plugs and parking bushings. All deadbreak elbows are equipped with test points as standard. Optional accessories allow system grounding, bypass and lightning surge protection. Additional connecting points and taps can be provided by use of junctions or feed-thrus. Ratings Overview 200-Amp Deadbreak Separable Connector Components See page H-2 for complete information. CABLE TO EQUIPMENT BUSHING WELL PLUG Current Ratings BUSHING WELL 200A Continuous 10kA sym. 10 Cycles BUSHING INSERT INSULATED CAP Voltage Ratings 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to-Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction DEADBREAK FEED-THRU INSERT OPERATING ACCESSORIES STRAIGHT RECEPTACLE INTEGRAL BUSHING PARKING STAND STAND-OFF PLUG ELBOW CONNECTOR GROUNDING PLUG CABLE TO CABLE CONNECTIONS FEED THRU INSULATED PLUG STRAIGHT PLUG LOCKING AND REPAIR SPLICE IN-LINE JUNCTION LOCKING “Y” SPLICE Except for locking splices all 200A deadbreak products must be mechanically secured with a bail when connected TEE SPLICE 3-POINT JUNCTION 4-POINT JUNCTION H-8 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 See pages H-46–H-52 for surge arresters applications 2-POINT JUNCTION Technical Services Tel: 888.862.3289 www.tnb.com
  • 9. 200-Amp Deadbreak Elbows Description Elbow Connector w/ Test Point Direct Test Elbow Connector Voltage Class cat. no. Notes 15/25kV 156LR-W5X N1, 2 Illustration (not to scale) Description Voltage Class cat. no. Notes Bail 15/25kV 150TB4 N5 Bail 15/25kV 150TB5 N5 Bail 15/25kV 150TB6 N5 Contacts: Long Bi-Metal Copper 15/25kV 15/25kV 02500X 02702X N7 Elbow Cable Entrance Insulating Plug Cable Entrance Insulating Plug Cable Size Adapter 15/25kV 10EP-W N10 Use Tables W4 and X1 156DLR-W5X 15/25kV N1, 2, 22 Use Tables W4 and X1 Bail Assembly for 156LR Elbow Bushing Insert 15/25kV 150BA 15/25kV K1501A1 N3 Feed-Thru Insert 15/25kV K1502A1 N3, 4 Insulated Plug 15/25kV K150DP N3 Insulated Cap K150DR 15/25kV N3 K151SOP Insulated Parking Bushing 15/25kV N3 Grounding Plug 15/25kV 151GP N3 Feed-Thru 15/25kV K1501FT N3, 6 2-Point Junction 15/25kV K1501J2-U N3, 6 3-Point Junction 15/25kV K1501J3-U N3, 6 4-Point Junction 15/25kV K1501J4-U N3, 6 Elbow Probe 15/25kV 156LRF Straight Receptacle 15/25kV Straight Plug 15/25kV K151SR-W0X N3, 12, Use Tables W1 and X1 13, 17, 18 K151SP-W0X Use Tables W1 and X1 N3, 12, 13, 19 Tee Splice 15/25kV K150T N3 In-Line Junction 15/25kV K150S N3 Locking Splice/ Repair Splice 15/25kV Locking “Y” Splice K151LS-W0X N8, 9, 13, 15, 16, 17, 20, 23 15/25kV K151LY-W0X N8, 9, 13, Use Tables W1 and X1 15, 17, 21 Use Tables W1 and X1 Bail 15/25kV 150TB1 N5 Bail 15/25kV 150TB2 N5 Bail 15/25kV 150TB3 N5 Use Table W6 15/25kV 152EA-W N11 Use Table W6 15/25KV 160CA-W Use Table W6 EB-FA Only N14 N1. Includes bail assembly. N2. W5X indicates that the catalog number includes a 02500X bi-metal compression lug, which is rated for either aluminum or copper conductor, as standard. For an all-copper lug, replace W5X with W2X. Use Table X1 to specify the all-copper 02702X lug. N3. Bails are required but not included. Order separately. Consult factory for bails not listed for a specific application. N4. rotatable for 360° positioning. Includes bail assembly to secure feed-thru insert to bushing Fully well. Elbows bail assemblies are required but not included with the feed-thru insert. N5. Refer to factory for application details. N6. Center-to-center spacing equals 4 inches. N7. Copper lug for copper cable only. N8. order cable legs for different cable sizes, list each leg size “W” and “X”. To Example: K151LY-A1240-A1240-B1220. See Tables W1 and X1 for sizes. N9. order locking contacts for K151LS and K151LY, order 01401X (Al) or 01402X (Cu) for plug To contact. Order 01301X (Al) or 01302X (Cu) for receptacle. See Table X1 for sizes. N10. or use with 156LR elbows. F N11. or use with K151SR, K151SP, K151LS, K151LY receptacles, plugs and splices. F N12. available as housing only. Specify K151BSP-W or K151BSR-W. Also N13. available in EB-FA sizes per Table W6 by using 160CA cable adapter with C size plugs Also and receptacles. N14. 160CA cable adapter can only be used with C size plugs and receptacles. N15. Bails are not required for locking splices. N16. When used as a repair splice, the assembled length allows 4 for cable­replacement/repair. N17. Straight receptacles are also available with test point. Specify K152SR-W0X catalog number. N18. W0X indicates that the catalog number includes a 01500X universal aluminum compression lug, which is rated for either aluminum or copper, as standard. For an all-copper lug, replace W0X with W2X in Table X1 to specify the all-copper 01502X lug. N19. W0X indicates that the catalog number includes a 01600X universal aluminum compression lug, which is rated for either aluminum or copper, as standard. For an all-copper lug, replace W0X with W2X in Table X1 to specify the all-copper 01602X lug. N20. W0X indicates that the catalog number includes a 01400X universal aluminum compression lug, which is rated for either aluminum or copper, as standard. For an all-copper lug, replace W0X with W2X in Table X1 to specify the all-copper 01402X lug. N21. W0X indicates that the catalog number includes a 01300X universal aluminum compression lug, which is rated for either aluminum or copper, as standard. For an all-copper lug, replace W0X with W2X in Table X1 to specify the all-copper 01302X lug. N22. Direct Test Connectors, along with a 200TC-X series meter adapter, a properly rated voltage meter and Hot-line Stick provides a means for direct conductor voltage testing. See page H-7 for meter adapters. N23. Gains approximately 4 of repair length. Power  High Voltage — Elastimold® Underground Cable Accessories Illustration (not to scale) Refer to the W and X tables on page H-45 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page H-37. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 H-9
  • 10. Power  High Voltage — Elastimold® Underground Cable Accessories 600-Amp Elbow Connectors 600 Series Deadbreak Components 600 Series deadbreak elbows, straight receptacles, junctions, vault stretchers and accessories are used to connect equipment and cable on primary feeder and network circuits. Designs accommodate large conductors and feature bolted connections and deadfront modular construction for maximum reliability, performance and versatility. De-energized connectors can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visible external separation, bypass, isolation, dead-ending, grounding and testing as well as adding taps, surge arresters and circuit protection. Hotstick-operable and separable joint systems are shown on pages H-14–H-17 and H-23–H-24. Ratings Overview See page H-2 for complete information. Current Ratings (Prefixes: 650, K650, K651, K655, K656, 750, 755, 756 03700) Separable Connectors 600 Series Deadbreak straight receptacle See pages H-46–H-52 for surge arrester applications Straight Receptacle Adapter 900 Amp Continuous 25kA sym., 10 cycles integral bushing bushing extender connecting plug SEE PAGES H-20–H-21 FOR ADDITIONAL JUNCTIONS Connecting PLug † 600 series taps † 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction LOADBREAK ELBOW TAP PLUG 2 pt junction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction Note: Elastimold has increased the IEEE Standard Prod­ ction and Design Test levels u for 25kV Class products to include 27kV and 28kV systems. 4 pt junction bushing extender insulated cap with test point grounding plug cable adapter insulated parking bushing HOTSTICK OPERABLE 600 SERIES CONNECTORS - SEE PAGES H-14–H-17 threaded compression lug stick-op loadbreak reducing tap plug stick-op SEE PAGES H-16–H-17 Cable to cable utilizing l-kits SEE PAGES H-12–H-13 compression lug vault stretcher connector threaded stud vault stretcher cam-op retainer sleeves cam-op SEE PAGES H-14–H-15 cam-op link connector compression lug cable adapter * Tested at 8.3/14.9kV † Tested at 15.2/26.3kV • Tested at 21.1/36.6kV H-10 threaded stud operating accessories United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 SPANNER WRENCH 200A LOADBREAK SEE PAGES H-4–H-5 *†• 3 pt junction Voltage Ratings 200A DEADBREAK SEE PAGES H-8–H-9 DEADBREAK REDUCING TAP PLUG REDUCING TAP WELL compression lug cable adapter Note: 900-amp ratings require copper cable and copper current-carrying components. cable adapter 200a taps Insulated Voltage Detection Plug Cap 600 series elbow CABLE TO cable (utilizing junctions) compression lug elbow connector threaded stud threaded stud retaining ring Straight Receptacle Housing CABLE TO Equipment 600 Amp Continuous 25kA sym., 10 cycles (Prefixes 675, K671, K675, K676, 775, 776 03702) Bolt Washer Technical Services Tel: 888.862.3289 Cable to cable utilizing VAULT STRETCHERS SEE PAGES H-12–H-13 www.tnb.com TEST AND GROUND SEE PAGES H-16–H-17
  • 11. 600-Amp Elbow Connectors Description voltage class 600 Series Elbow 15/25kV (w/ Insul. Plug, Cap, Stud, Lug and Cable Adapter) 35kV Cat. No. K655LR-W0X Illustration (not to scale) 755LR-W0X 15/25kV K655DLR-W0X (w/ Insul. Plug, Cap, Stud Lug and Cable Adapter) 35kV 600 Series Elbow 15/25kV w/ Test Point (w/ Insul. Plug, Cap, Stud, Lug and Cable Adapter) Use Tables W7 and X6 755DLR-W0X 35kV K656LR-W0X 756LR-W0X 15/25kV K656DLR-W0X (w/ Insul. Plug, Cap, Stud, Lug and Cable Adapter) 35kV 600 Series Elbow 15/25kV w/ Test Point Housing only (w/ Stud) 600 Series Elbow w/ Test Point Housing only (w/ Stud) 600 Series Replacement Elbow Use Tables W7 and X6 756DLR-W0X N1, 2 N1, 2, 12 N1, 2, 12 15/25kV K655BLR 755BLR K656BLR 756BLR K655BRLR N1, 3 N1, 3 N1, 3 N1, 3 N14 15/25kV K656BRLR N14 15/25kV K655SR-W0X N1, 2, 11 (w/ Cable Adapter, Lug Retaining Ring) 15/25kV K655DSR-W0X N1, 2, 11, 12 600 Series Direct Use Tables W7 and X6 Test Straight Receptacle Elbow 600 Series Straight 15/25kV K655BSR N1,11 Receptacle Housing (Lug Cable Adapter not included) Straight Receptacle Adapter 15/25kV K650SRA N1, 4 600 Series Vault Stretcher K655BVS 755BVS N1, 9 N1, 9 15/25kV 35kV Cable Size Adapter 15/25kV N1, 7, 8 N1, 7, 8 15/25kV 35kV k650sop 750sop N7, 8 N7, 8 15/25kV 35kV k651cp 750cp N1, 7, 8, 10 N1, 7, 8, 10 15/25kV k650rtp N1, 7, 8, 9 15/25kV k650rtw N1, 7, 8, 9 15kV 25kV 35kV 15/25kV 35kV 15/25kV 35kV 650ETP k650ETP 750ETP 650VSA 750VSA N1, 7, 8, 10 N1, 7, 8, 10 N1, 7, 8, 10 N1 N1 N1 N1 All 600ATM All 600SW N9 200TC-1 N12 All 200TC-2 200TC-4 N12 N12 Vault Stretcher Threaded Stud 600 Series Elbow Threaded Stud Assembly Tool (Window-OP) Use Tables W7 and X6 (Housing only w/ Stud) 650gp 750gp Loadbreak Elbow Tap Plug Housing only w/ Test Point 600 Series Straight Receptacle 15/25kV 35kV N1, 2 Housing only w/o Test Point 600 Series Replacement Elbow N1, 7, 8 N1, 7, 8 Spanner Wrench N1, 2, 12 Use Tables W9 and X6 35kV 15/25kV 35kV K650BIP 750BIP Direct Voltage Test Meter Adapter for: HD Electric Meters Ross Meters Chance Meters N1, 2, 12 Use Tables W9 and X6 600 Series Direct Test Elbow w/Test Point 15/25kV 35kV Reducing Tap Well N1, 2 Use Tables W9 and X6 Use Tables W7 and X6 notes Description Insulating Plug (w/Cap) Grounding Plug (Ground Lead 2/0 AWG x 30) Insulated Parking Bushing Use Tables W9 and X6 600 Series Direct Test Elbow Cat. No. Deadbreak Reducing Tap Plug N1, 2 Use Tables W7 and X6 voltage class Connecting Plug notes N1. 650SA 750SA F or 900-amp ratings, substitute 675 for 650 and 655; 676 for 656; K671 for K651; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the catalog number. The 900-amp rating requires copper current-carrying connector components and copper conductor cable. N2. suffix symbol from page H-41 to include cable shield grounding kit and/or cable jacket sealing kit. Add 655CA-W Compression Lug All All Use Table W7 N3. Available without the stud by adding “N” to the catalog number. Use Table W9 35kV N4. Straight Receptacle Adapter is used to connect Straight Receptacles K655YBSR and K655YSR-W0X (page H-24) to equipment bushings. 755CA-W 03700X N5 Use Table X6 03702X N6 Use Table X6 600 Series Elbow Vault Stretcher Size Sensitive Kit (Cable Adapter Lug) 15/25kV 35kV 655CK-W0X ALL N5. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N6. Copper lug for use on COPPER CONDUCTOR ONLY. Do not substitute threaded 03602X lug. N7. Available with the stud factory-assembled by adding “SP” to the catalog number. 675ETP, K675ETP and 775ETP are available as -SP only. The stud is not field removable. N2 Use Tables W7 and X6 755CK-W0X N8. Available with a loose stud by adding suffix “S” to the catalog number. N2 N9. 600SW spanner wrench is recommended for installation of deadbreak reducing tap plugs and reducing tap wells. Use Tables W9 and X6 Adapter Retaining Ring Power  High Voltage — Elastimold® Underground Cable Accessories Illustration (not to scale) N10. Use 600ATM Assembly Tool. 650ARR-X Use Table X6 15/25kV 655CK-W0X-ARR 600 Series Straight Receptacle Size Sensitive Kit Use Tables W7 and X6 (Cable Adapter, Retaining Ring Lug) N2 N11. Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by 600 substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the catalog number. N12. Direct Test Connectors, along with a 200TC-X series meter adapter, a properly rated voltage meter and Hot-line Stick; provides a means for direct conductor voltage testing. 15/25kV 35kV K655BE 755BE N1, 3 N1, 3 Insulated Cap w/ Test Point 15/25kV K656DR K656DRG N13. With stainless steel bracket. N3, 7 N3, 7 Bushing Extender (w/ Stud) N14. Replacement Elbow includes an I-Adapter, and Straight Receptacle, resulting in a net gain of 20. (w/ Stud) Insulated Cap w/ Test Point 15/25kV (w/ Stud) www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Refer to the W and X tables on page H-45 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page H-37. Technical Services Tel: 888.862.3289 H-11
  • 12. Power  High Voltage — Elastimold® Underground Cable Accessories 600-Amp Elbow Connectors 600 Series Deadbreak Components (continued) 600 Series deadbreak elbows, straight receptacles, junctions, vault stretchers and accessories are used to connect equipment and cable on primary feeder and network circuits. Designs accommodate large conductors and feature bolted connections and deadfront modular construction for maximum reliability, performance and versatility. De-energized connectors can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visible external separation, bypass, isolation, dead-ending, grounding and testing as well as adding taps, surge arresters and circuit protection. Hotstick operable and separable joint systems are shown on pages H-14–H-17 and H-23–H-24. Ratings Overview See page H–2 for complete information. Separable Connectors 600 Series Deadbreak See pages H-46–H-52 for surge arrester applications straight receptacle Current Ratings Straight Receptacle Adapter (Prefixes: 650, K650, K651, K655, K656, 750, 755, 756 03700) 600 Amp Continuous 25kA sym., 10 cycles (Prefixes 675, K675, K671, K676, 775, 776 03702) 900-amp Continuous 25kA sym., 10 cycles Note: 900-amp ratings require copper cable and copper current-carrying components. integral bushing bushing extender 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction Note: Elastimold has increased the IEEE Standard Prod­ ction and Design Test levels u for 25kV Class products to include 27kV and 28kV systems. 200A DEADBREAK SEE PAGES H-8–H-9 † 600 series taps DEADBREAK REDUCING TAP PLUG † † REDUCING TAP WELL SPANNER WRENCH † compression lug 200A LOADBREAK SEE PAGES H-4–H-5 *†• LOADBREAK ELBOW TAP PLUG cable adapter TEST AND GROUND TEST AND GROUND SEE PAGES H-16–H-17 *†• 2-pt junction 3-pt junction l-4 4-pt junction threaded stud bushing extender operating accessories l-3 insulated cap with test point grounding plug cable adapter insulated parking bushing HOTSTICK OPERABLE 600 SERIES CONNECTORS - SEE PAGES H-14–H-17 stick-op threaded compression lug stick-op loadbreak reducing tap plug SEE PAGES H-16–H-17 l-2 Cable to cable utilizing l-kits l-1 compression lug vault stretcher connector vs2 threaded stud vs3 vault stretcher cam-op retainer sleeves cam-op cam-op link connector * Tested @ 8.3/14.9kV † Tested @ 15.2/26.3kV • Tested @ 21.1/36.6kV H-12 connecting plug Connecting PLug cable adapter 200a taps Insulated Voltage Detection Plug Cap 600 series elbow Voltage Ratings 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to-Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction compression lug elbow connector threaded stud CABLE TO cable (utilizing junctions) retaining ring Straight Receptacle Housing CABLE TO Equipment threaded stud Bolt Washer SEE PAGES H-14–H-15 compression lug Cable to cable utilizing VAULT STRETCHERS cable adapter United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com vs4
  • 13. 600-Amp Elbow Connectors voltage class Cat. no. notes 1-Way L-Kit 2-Way 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV K650J2 750J2 K650J3 750J3 K650J4 750J4 K655L1 755L1 K655L2 L-Kit 35kV 755L2 2-Way VS-Kit 3-Way L-Kit 3-Way VS Kit 4-Way L-Kit 4-Way VS-Kit Assembly Tool 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV ALL K655VSL2 755VSL2 K655L3 755L3 K655VSL3 755VSL3 K655L4 755L4 K655VSL4 755VSL4 600ATM N1, 7, 8 N1, 7, 8 N1, 7, 8 N1, 7, 8 N1, 7, 8 N1, 7, 8 N1, 2, 3 N1, 2, 3 N1,2 ,3, 4, 5, 6 N1, 2, 3, 4, 5, 6 N1, 2, 3 N1, 2, 3 N1, 2, 3, 4 N1, 2, 3, 4 N1, 2, 3, 5, 6 N1, 2, 3, 5, 6 N1, 2, 3, 4 N1, 2, 3, 4 N1, 2, 3, 5, 6 N1, 2, 3, 5, 6 — description 2-Point Junction 3-Point Junction 4-Point Junction www.tnb.com N1. 900-amp ratings, substitute 675 for 650 and 655; 676 for 656; For K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the catalog number. The 900-amp rating requires copper current-carrying connector components and copper conductor cable. N2. -Kits and VS-Kits do not include cable adapters or compression lugs. L These items must be ordered separately. N3. 00 Series Elbows and Straight Receptacles with IEEE Std. 386 6 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the catalog number. N4. 600ATM is recommended for installing K651CP and 750CP. N5. be used as a repair joint. (Gains 31⁄2 of repair length.) Can N6. Can be used as a reducing joint for different size cables. N7. ubber junction with stainless steel mounting plate and back plate. R Add “-U” for rubber junction with stainless steel mounting plate, back plate and adjustable mounting bracket. Add “-4” for rubber junction only. Add “-5” for rubber junction, stainless steel U-straps and back plate. N8. Two - six-position multi-point junctions shown on pages H-25–H-26. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Power  High Voltage — Elastimold® Underground Cable Accessories illustration (not to scale) H-13
  • 14. Power  High Voltage — Elastimold® Underground Cable Accessories 600-Amp Elbow Connectors 600 Series Cam-Op Deadbreak Connector System ™ Elastimold’s 600 Series Cam-Op™ deadbreak connector system incorporates provisions for hotstick operation of de-energized primary feeder or network circuits. Configurations allow external visible break, testing, grounding and isolation. Retrofit kits allow upgrading existing equipment. The Cam-Op system utilizes pin and socket connectors and can be retrofitted to existing equipment. The Cam-Op connector is easily installed or removed by hotstick operation of the cam action disconnect lever. Ratings Overview See page H-2 for complete information. Cam-Op™ System — 600 Series Deadbreak equipment bushing Current Ratings 600 900 Amp Continuous 25kA sym., 10 cycles Note: 900-amp ratings require copper cable and copper current-carrying components. cam-op insulated parking bushing CABLE TO Equipment Alignment busing cam-op mounted insulated parking bushing insulated cap 600 Series elbow compression lug see cable notes cam-op cable adapter cable adapter LOADBREAK ELbow Connector R see cable notes ELASTIMOLD H-14 retainer sleeves ELASTIMOLD 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction bushing extender R 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to-Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction retrofit components for exisiting equipment w/o provisions for mountable insulated bushing equipment bushing Continuous Voltage Ratings 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction Alignment bRACKET VISI Link compression lug test rod 600 Series elbow cam-op grounding elbow retainer sleeves bi-sop 2-point insulated bushings 600 Series elbow compression lug CABLE TO cable connection cable adapter see cable notes United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com elbow Arrester
  • 15. 600-Amp Elbow Connectors 15kV Cam-Op Connector Kit Mountable Insulated Bushing 25kV 35kV 25kV 35kV 15kV Retrofit Cam-Op Connector Kit 25kV 35kV Cat. No. notes 655LINK-C-LR-W0X-B-DRG N1, 2, 8, 10, 11, 12 Use Tables W7 and X6 K655LINK-C-LR-W0X-B-DRG N1, 2, 8, 10, 11, 12 Use Tables W7 and X6 755LINK-C-LR-W0X-B-DRG N1, 2, 8, 10, 11, 12 Use Tables W9 and X6 K650LBM-3 750LBM-3 N2 N2 655LINK-C-LR-W0X-A-DRG N4, 8, 10, 11, 12 Use Tables W7 and X6 K655LINK-C-LR-W0X-A-DRG N4, 8, 10, 11, 12 Use Tables W7 and X6 755LINK-C-LR-W0X-A-DRG N4, 8, 10, 11, 12 Use Tables W9 and X6 Insulating Plug 25kV 35kV K650LB 750LB N3 N3 Cam-Op Alignment Bracket 15kV 25kV 35kV 650CAB K650CAB 750CAB — All 03700X Use Table X6 03702X Use Table X6 N5 Compression Lug 655CK-W0X Use Tables W7 and X6 755CK-W0X Use Tables W9 and X6 N10 650RSC N8 Cam-Op Size Sensitive Kit (Cable Adapter Lug) Cam-Op Retaining Sleeve All 15kV Cam-Op Cable Joint Kit Cam-Op Loadbreak Reducing Tap Plugs 25kV 35kV N1. Cam-Op connector kit includes: (1) Cam-Op link; (1) elbow housing; (1) cable adapter; (1) 0370 style lug; (1) bushing extender; (2) retainer sleeves; (1) insulated cap; (1) mountable insulated bushing and (1) alignment bracket. N2. Mountable insulated bushing included with Cam-Op connector kit. Requires three threaded studs on equipment faceplate for installation. N3. with the Retrofit Cam-Op connector kit. Use N4. Retrofit Cam-Op connector kit includes: (1) link; (1) elbow housing; (1) cable adapter; (1) 0370 style lug; (1) bushing extender; (2) retainer sleeves; (1) insulated cap; (1) insulating plug; and (1) alignment bracket. N5. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N6. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute 03602X threaded lug. N7. Cam-Op Cable Joint Kit includes: (1) Cam-Op link; (1) Cam-Op BI-SOP; (2) elbow housings; (2) cable adapters; (2) 0370 style lugs; (2) retainer sleeves; (1) insulated cap. N8. 600ATM is recommended for installing Cam-Op retaining sleeves. N6 N10 655BI-LINK-C-LR-WOX-DRG N7, 8, 10, 11, 12 Use Tables W7 and X6 K655BI-LINK-C-LR-WOX-DRG N7, 8, 10, 11, 12 Use Tables W7 and X6 755BI-LINK-C-LR-WOX-DRG N7, 8, 10, 11, 12 Use Tables W9 and X6 15kV 25kV 35kV 650LK-C-VB K650LK-C-VB 750LK-C-VB 650LK-C K650LK-C 750LK-C (1/0 AWG x 6’ Ground Lead) 160GLR 370GLR 370GLR N 13 N 13 Test Rod All 370TR — N11. o add elbows or arresters instead of insulating caps, replace T the “DRG” with “LR-WX” for elbows (with test point) or “ESA” for elbow arresters. N12. 00 Series Elbows with IEEE 386 capacitive test points are 6 available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the catalog number. N13. Rated for both 25kV and 35kV applications. — 15kV 25kV 35kV N10. dd suffix symbol from page H-38 to include cable shield A grounding kit and/or cable jacket sealing kit. — 15kV 25kV 35kV N9. 900-amp ratings, substitute 675 for 650 and 655; 676 for For 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the catalog number. The 900amp rating requires copper current-carrying connector components and copper conductor cable. Power  High Voltage — Elastimold® Underground Cable Accessories Illustration voltage (not to scale) Description class (Visi-Break) Cam-Op Link Grounding Elbow www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Refer to the W and X tables on page H-45 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page H-37. Technical Services Tel: 888.862.3289 H-15
  • 16. Power  High Voltage — Elastimold® Underground Cable Accessories 600-Amp Elbow Connectors 600 Series Test and Ground and Stick-Op — Deadbreak Connector Systems ™ Elastimold’s 600 Series Test and Ground and StickOp™ deadbreak connector systems incorporate provisions for hotstick operation of de-energized primary feeder or network circuits. The Test and Ground and Stick-Op connectors allow direct testing and grounding with no required cable movement. Test and Ground is ideal for equipment applications which include viewing windows to provide an internal visible break that does not require hotstick removal of the elbows. Stick-Op provides an external visible break by hotstick removal of the elbow. Test and Ground and Stick-Op connectors are bolted and installed using torque-controlled tools. Ratings Overview See page H-2 for complete information. Current Ratings 600 900-amp Continuous 25kA sym., 10 cycles Stick-Op™ Test and Ground System — 600 Series Deadbreak See pages H-46–H-52 for surge arrester applications stick-op lrtp loadbreak tap plug integral bushing Note: 900-amp ratings require copper cable and copper current-carrying components. 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to-Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction test and ground ETP Elbow tap plug threaded compression lug stick-op or compression lug test and ground Continuous Voltage Ratings 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction insulated cap 600 Series elbow cable adapter see cable notes test rod stand-off plug assembly tool (test and ground) assembly tool (stick-op) grounding elbow stick-op 600db/200lb bushing elbow adapter grounding plug operating accessories 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction H-16 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com
  • 17. 600-Amp Elbow Connectors Description Test and Ground Connector Kit Voltage Class 15kV 25kV 35kV Test and Ground Replacement Connector Kit Stick-Op Connector Kit 15kV 25kV 15kV 25kV 35kV cat. no. Notes 655ETP-W0X-DRG N1, 4, 5, 6, Use Tables W7 and X6 11, 13 K655ETP-W0X-DRG Use Tables W7 and X6 755ETP-W0X-DRG Use Tables W9 and X6 655RETP N4, 5, 6, 11, 13, 14 K655RETP 655LRTP-W0X-DRG N2, 3, 4, 5, Use Tables W7 and X6 8, 11 K655LRTP-W0X-DRG Use Tables W7 and X6 755LRTP-W0X-DRG Use Tables W9 and X6 655RLRTP N3, 4, 5, 8, 11, 14 K655RLRTP Stick-Op Replacement Connector Kit 15kV Test and Ground Loadbreak Elbow Tap Plug Stick-Op Loadbreak Reducing Tap Plug Stick-Op Bushing Adapter Compression Lug Test and Ground 15kV 25kV 35kV 15kV 25kV 35kV 650ETP K650ETP 750ETP 650LRTPA3 K650LRTPA2 750LRTPA2 N4, 13 N4, 13 N4, 13 N3, 4 15kV 25kV 35kV All N3, 4 All 15kV 25kV 35kV 655BEA3 K655BEA2 755BEA2 03700X Use Tables X6 03702X Use Tables X6 03600X Use Tables X6 03602X Use Tables X6 655CK-W0X Use Tables W7 and X6 755CK-W0X Use Tables W9 and X6 655TCK-W0X Use Tables W7 and X6 755TCK-W0X Use Tables W9 and X6 650ET 160GLR 370GLR 370GLR All All 370TR 600AT — N3 All 600ATM N13 25kV All Threaded Compression Lug Stick-Op Test and Ground Size Sensitive Kit (Cable Adapter Lug) Stick-Op Size Sensitive Kit (Cable Adapter Threaded Lug) Extraction Tool Grounding Elbow (1/0 AWG x 6' Ground Lead) Test Rod Assembly Tool (Stick-Op) Assembly Tool (Test and Ground) All All 15/25kV 35kV 15/25kV 35kV www.tnb.com N6 N7 N1. and Ground Kit includes: insulated cap; Test and Ground Test reducing tap plug; 600 Series elbow housing; cable adapter; and 0370 style compression lug. N2. Stick-Op Kit includes insulated cap; Stick-Op Loadbreak reducing tap plug; 600 Series Elbow Housing; cable adapter; and threaded 0360 style compression lug. N3. 600AT assembly tool required for operation and/or installation of Stick‑Op. N4. 900-amp ratings, substitute 675 for 650 and 655; 676 For for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the catalog number. The 900-amp rating requires copper current-carrying connector components and copper conductor cable. N5. suffix symbol from page H-38 to include cable shield Add grounding kit and/or cable jacket sealing kit. N6. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N7. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute 03602X threaded lug. N8. Threaded aluminum lug (Stick-Op only) for use on copper or aluminum conductors. DO NOT substitute unthreaded 03700X lugs. DO NOT use with 675, 676, K675, K676, 775 or 776 catalog numbers. N9. Threaded copper lug (Stick-Op only) for use on copper conductors only. DO NOT substitute unthreaded 03702X lugs. N10. equired to disassemble Stick-Op loadbreak reducing tap plug R from the threaded compression lug and 600 Series elbow after the shear-pin is broken during assembly. N11. 00 Series Elbows with IEEE 386 capacitive test points are 6 available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the catalog number. Power  High Voltage — Elastimold® Underground Cable Accessories Illustration (not to scale) N12. ated for both 25kV and 35kV applications. R N8, 15 N13. 00ATM assembly tool required for Test and Ground assembly. 6 50–60 ft./lbs. torque wrench required but not included. N9 N14. eplacement Elbow includes: insulated cap; reducing tap R plug; 600 series elbow housing; I-Adapter; straight receptacle, resulting in a net gain of 20 in length vs. a standard elbow kit. Compression lugs and cable adapters are ordered separately. N5 N5 N5 N15. etrofit sleeve to convert 03600X Series lug to a 03700X Series R lug (catalog number 650-353). N5 N10 N12 N12 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Refer to the W and X tables on page H-45 for sizing to cable insulation diameter and conductor size.For cable shield adapters and jacket seals, see page H-37. Technical Services Tel: 888.862.3289 H-17
  • 18. Power  High Voltage — Elastimold® Underground Cable Accessories ComboT Integral Separable Connectors ComboT provides the shortest elbow stack height and the most reliable assembly in the industry. ComboT Integral Separable Connectors The Shortest Stack Height in the Industry — Works In Smaller Cabinets and Installs in Tighter Spaces • Shortest Stack Height — Each combination elbow/ connecting plug reduces stack height 2.67 • Eliminates Blind Assembly — Simple connection system, reduces the chance of cross threading and is easier to line up and install • Fewer Interfaces and Reduced Inventory — Combination elbow/reducing taps, connecting and bushing well plugs • Installs with Your Standard Assembly Tools — Unique conductive component and uses standard 600 or 900 Series stud • Ensures Proper Installation Torque — Internal hex broach • IEEE 386 Color-Coded PBT Interfaces — Red for 15kV reducing tap and blue for 25kV reducing tap; provide better visibility and seating indication, plus reduces sticking • 25kV Reducing Tap with Vents — Prevents partial-vacuum flashover ComboT CETP installed. ComboT CCP installed. H-18 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com
  • 19. ComboT Integral Separable Connectors 600A Apparatus Bushing Simple Design, Simple Assembly 650SA Stud The 15kV CETP and 15/25kV CCP simple design makes assembly quick and easy, utilizing a standard 5⁄8–11 stud that is threaded into the equipment bushing. The hollow bore of the ComboT allows visual validation that the compression lug is positioned properly before the snuffer/bus is inserted and tightened. If preferred, the stud may be first threaded into the snuffer/bus. Again, the hollow bore of the ComboT allows visual validation that the compression lug is correctly positioned before proceeding. This is all accomplished with the same parts in a ComboT kit. There is no need to choose “Male Fastener” or “Female Fastener” when ordering. CCP ComboT Housing CETP ComboT Housing CCP Bus CETP Snuffer Tube DRG Insulated Cap Lug DRG Insulated Cap Cable Adapter Ratings Deadbreak with Loadbreak Reducing Tap Base Catalog Series Series 655/656CETP Series 600A Deadbreak 675/676CETP Series 900A Deadbreak K655/K656CETP Series 600A Deadbreak K675/K676CETP Series 900A Deadbreak 15kV 8.3kV 14.4kV 15kV 8.3kV 14.4kV 25kV 15.2kV 26.3kV 25kV 15.2kV 26.3kV 95kV 95kV 125kV 125kV 34kV 53kV 11kV 34kV 53kV 11kV 40kV 78kV 19kV 40kV 78kV 19kV Voltage Class Max. Phase-to-Ground Operating Voltage Max. Phase-to-Phase Operating Voltage BIL — Impulse Withstand (1.2 x 50 microsecond wave) AC — One-Minute Withstand Voltage DC — Fifteen-Minute Withstand Voltage Corona Extinction Level @ 3.0 pC Sensitivity Interface/Connection 600A DB Continuous Current Loadmake/Loadbreak Switching Current Symmetrical Momentary Current — 10 Cycle Symmetrical One-Time Fault Close Current — 10 Cycle Symmetrical Momentary Current — 3 Second Ratings 200A LB 900A DB 200A LB 600A DB 200A LB 900A DB 200A LB 600A N/A 25kA N/A 10kA 200A 200A 10kA 10kA 3.5kA 900A N/A 25kA N/A 10kA 200A 200A 10kA 10kA 3.5kA 600A N/A 25kA N/A 10kA 200A 200A 10kA 10kA 3.5kA 900A N/A 25kA N/A 10kA 200A 200A 10kA 10kA 3.5kA Deadbreak with Connecting Plug Base Catalog Series Series Deadbreak with Bushing Well K655K656 CCP Series 600A Deadbreak Voltage Class Max. Phase-to-Ground Operating Voltage Max. Phase-to-Phase Operating Voltage BIL — Impluse Withstand (1.2 x 50 microsecond wave) AC — One-Minute Withstand Voltage DC — Fifteen-Minute Withstand Voltage Corona Extinction Level @ 3.0 pC Sensitivity Continuous Current Symmetrical Momentary Current — 10 Cycle Symmetrical Momentary Current — 3 Second www.tnb.com Power  High Voltage — Elastimold® Underground Cable Accessories Ratings K675K676 CCP Series 900A Deadbreak K655K656 CBW Series 600A Deadbreak K675K676 CBW Series 900A Deadbreak 15/25/28kV 16.2kV 28.0kV 140kV 45kV 84kV 21.5kV 600A 25kA 10kA 15/25/28kV 16.2kV 28.0kV 140kV 45kV 84kV 21.5kV 900A 25kA 10kA 15/25/28kV 16.2kV 28.0kV 140kV 45kV 84kV 21.5kV 600A 25kA 10kA 15/25/28kV 16.2kV 28.0kV 140kV 45kV 84kV 21.5kV 900A 25kA 10kA United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 H-19
  • 20. Power  High Voltage — Elastimold® Underground Cable Accessories ComboT Integral Separable Connectors 655BCETP – 900 CU 675BCETP 1 BM 675BCETP 1 U-AL 656BCETP – 900 CU 676BCETP 1 BM 676BCETP 1 600 U-AL K655BCCP – 900 CU K675BCCP 1 900 BM K675BCCP 1 600 U-AL K656BCCP – 900 CU K676BCCP 1 900 No BM K676BCCP 1 Kit Not to Scale (No Test Point; Aluminum Shown) 15/25 Yes H-20 Basic ComboT Elbow with Bus and Stud 15 Yes ComboT Elbow/ Connecting Plug U-AL 900 ComboT Elbow/ Reducing Tap Plug Notes 600 No cat. no. 900 Test Point Continuous Current, Amperes 600 kV Class Connector: Universal Alum, Copper or Bi-Metal United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 (No Test Point; Aluminum Shown) www.tnb.com
  • 21. ComboT Integral Separable Connectors cat. no. Notes cat. no. Notes 655CETPW0X 2 655CETPW0XDRG 2 675CETPW2X 1, 2 675CETPW2XDRG 1, 2 675CETPW5X 1, 2 675CETPW5XDRG 1, 2 656CETPW0X 2 656CETPW0XDRG 2 676CETPW2X 1, 2 676CETPW2XDRG 1, 2 676CETPW5X 1, 2 676CETPW5XDRG 1 K655CCPW0X 2 K655CCPW0XDRG 2 K675CCPW2X 1, 2 K675CCPW2XDRG 1, 2 K675CCPW5X 1, 2 K675CCPW5XDRG 1, 2 K656CCPW0X 2 K656CCPW0XDRG 2 K676CCPW2X 1, 2 K676CCPW2XDRG 1, 2 K676CCPW5X 1, 2 K676CCPW5XDRG 1, 2 Power  High Voltage — Elastimold® Underground Cable Accessories ComboT Elbow with Bus, Stud, Cable Adapter, Lug and Insulated Cap Kit ComboT Elbow with Bus, Stud, Cable Adapter and Lug Kit Kit Not to scale (No Test Point; Aluminum Shown) (No Test Point; Aluminum Shown) Kit Not to scale (No Test Point; Aluminum Shown) (No Test Point; Aluminum Shown) Notes: 1. 900 Amperes continuous is based on an all-copper system: bushing, stud, tongue of the lug, contact of the plug and a cable of equal rating. 2. W and X vary with medium-voltage cable being used, with W based on the insulation diameter and X on the conductor size and construction. See page H-22 for specifics. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 H-21
  • 22. Power  High Voltage — Elastimold® Underground Cable Accessories ComboT Integral Separable Connectors Ordering Information The following diagram shows how to construct a catalog number for a ComboT. Indicates field that must be filled in to complete order. Voltage Indicator 15kV CETP Only 25kV CETP Only 15/25kV Insulating Cap None with Insulated Cap with Bushing Well Plug (Blank) K K Continuous Current (Blank) DRG BWP Grounding and/or Sealing Kit 600 Amp (Base Aluminum) 65 900 Amp (Copper) None 67 S Shrink-Fit Jacket Seal Kit with Copper Braid Constant Force Spring Capacitive Test Point Indicator Connector Type No Test Point 5 Includes Test Point 6 Universal Aluminum Copper Copper/Aluminum Bi-Metal Basic ComboT Elbow Reducing Tap Plug with Stud ComboT Elbow Reducing Tap Plug with Stud, Cable Adapter, Lug and Insulated Cap Kit Basic ComboT Connecting Plug with Stud ComboT Connecting Plug with Stud, Cable Adapter and Lug Kit Basic ComboT Bushing Well with Stud ComboT Bushing Well with Stud, Cable Adapter and Lug Kit (Blank) Shrink-Fit Jacket Seal Kit Kit Type H-22 X W Connector Sizing 0 2 Table X AWG or kcmil 5 Table W Cable Insulation Dia. Range inches CETP BCCP CCP BCBW CBW mm Min. Max. Min. Max. Symbol for W .640 .760 .850 .980 1.090 1.180 1.280 1.370 1.515 1.725 .820 .950 1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 16.3 19.3 21.6 24.9 27.7 30.0 32.5 34.8 38.5 43.8 20.8 24.1 26.7 30.0 33.3 37.2 36.3 41.4 45.2 49.1 F G H J K L LM M N P United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 mm2 X Stranded/ Compressed Cable Adapter Sizing BCETP SG3 Solid/ Compact Compact Only Code — 2 1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 650 750 900 1000 — 1250 2 1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 600 750 900 1000 — 1250 — 25 35 50 — 70 95 125 — 150 185 240 — 300 400 — 500 — 630 — 210 220 230 240 250 260 270 280 290 300 310 320 330 360 380 400 410 420 440 www.tnb.com
  • 23. Power  High Voltage — Elastimold® Underground Cable Accessories 600-Amp Separable Cable Joints 600 Series Separable Cable Joints 600 Series Separable Cable Joints are available in 2-, 3- and 4-way versions and include a capacitive test point as standard. Units are interchangeable, featuring bolted connections. Designs are compact and ideally suited for small vaults and manholes. De-energized joints can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Bus bars can be changed to add or remove cables from the joint. Optional accessories include insulating and grounding caps and plugs which allow visible external separation, bypass, isolation, dead-ending, grounding and testing. Ratings Overview Separable Cable Joints – 600 Series Deadbreak See page H-2 for complete information. B Current Ratings separable h-joint (4-way) A (Prefixes: 650, K650, K655, K656 03700) 600 Amp Continuous 25kA sym., 10 cycles Voltage Ratings 4-way insulated bus bar w/test point C 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to-Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction Note: Elastimold has increased the IEEE Standard Prod­ ction and Design Test levels for 25kV Class u products to include 27kV and 28kV systems. A separable wye-joint (3-way) 3-way insulated bus bar w/test point bolt washers retaining ring straight receptacle housing separable straight joint (2-way) D cable adapter compression lug 2-way insulated bus bar w/test point operating accessories insulating plug w/test point cap insulated cap with bail Note: The separable cable joints shown here use a special “Y” interface that may not be interchangeable with other 600 Series interfaces. Dimension grounding cap grounding plug Inches C Technical Services Tel: 888.862.3289 371⁄8 81⁄8 D United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 41⁄4 B www.tnb.com A 37⁄8 H-23
  • 24. Power  High Voltage — Elastimold® Underground Cable Accessories 600-Amp Separable Cable Joints Illustration (not to scale) Description Separable Straight Joint Pkg. (2-Way) w/ Test Point Basic Housing Pkg. Straight Joint w/ Test Point Separable Wye Joint Pkg. (3-Way) w/ Test Point Basic Housing Pkg. Wye Joint w/ Test point Separable “H” Joint Pkg. (4-Way) w/ Test Point Basic Housing Pkg. “H” Joint w/ Test Point 2-Way Insulated Bus Bar w/Test Point 3-Way Insulated Bus Bar w/Test Point 4-Way Insulated Bus Bar w/Test Point Straight Receptacle Voltage class 15/25kV 15/25kV 15/25kV 15/25kV 15/25kV Cat. No. Illustration (not to scale) N2 K656CY-W0X N1, 8 Use Tables W7 and X6 K656CY-HP N2 K656CH-W0X N1, 8 Use Tables W7 and X6 15/25kV K656CH-HP N2 15/25kV K656I-BUS N3 15/25kV K656CY-BUS K656CH-BUS N3 Notes 655CK-W0X-ARR Use Tables W7 and X6 N8 15/25kV K650YBIP 15/25kV 650YGP 15/25kV 650GYDR 15/25kV 650BAW All 600YADT-1 N6 All 600RRT N6 Description N3 15/25kV cat. no. 15/25kV Assembly/ Disassembly Tool K656I-W0X N1, 8 Use Tables W7 and X6 K656I-HP Voltage Class 600 Series Straight Receptacle Size Sensitive Kit (Cable Adapter, Retaining Ring Lug) Insulating Plug w/ Test Point Cap Grounding Plug (4/0 AWG x 6' Ground Lead) Grounding Cap (4/0 AWG x 6' Ground Lead) Stainless Steel Bolt Washers Assembly/ Disassembly Tool Notes N1. Complete Joint Packages consisting of: insulated bus bar, straight receptacle housings, retaining rings, cable size adapters, lugs, bolts and washers. K655YSR-W0X N4, 8 Use Tables W7 and X6 15/25kV K655YDSR-W0X N4, 8, Use Tables W7 and X6 11 15/25kV K656YDSR-W0X N4, 8, Use Tables W7 and X6 11 15/25kV Direct Test Straight Receptacle Elbow Direct Test Straight Receptacle Elbow w/ Test Point Straight Receptacle Housing Only Insulated Cap w/ Bail 15/25kV K655YBSR 15/25kV K655YDR Bail Only 15/25kV 650BA Cable Adapter 15/25kV Adapter Retaining Ring Compression Lug 15/25kV 655CA-W Use Table W7 650ARR-X 15/25kV 15/25kV 03700X 03702X Use Table X6 N2. Housing Packages consisting of the following non-size sensitive components of the joint: insulated bus bar, straight receptacle housings, bolts and washers. N3. Insulated bus bar only. N5, 10 N4. Straight Receptacle consisting of: straight receptacle housing, retaining ring, cable adapter, lug, bolt and washers. N5. Straight receptacle housing consisting of: straight receptacle housing, bolt and washers. N6. Recommended for ease of assembly/disassembly of receptacles to Bus. 600YADT-1 is lever drive and 600RRT is screw drive. N7. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N8. suffix symbol from page H-38 to include cable shield grounding Add kit and/or cable jacket sealing kit. N7 N9 N9. Copper lug for use with COPPER CONDUCTOR ONLY. DO NOT substitute threaded 03602X lug. N10. vailable without the bolt and washers by adding “N” to the part number. A N11. irect Test Connectors, along with a 200TC-X series meter adapter, D a properly rated voltage meter and Hot-line Stick, provides a means for direct conductor voltage testing. See page H-11 for meter adapters. Refer to the W and X tables on page H-45 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page H-37. H-24 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com
  • 25. Elastimold multi-point junctions are available in 2-, 3-, 4-, 5- or 6-point configurations with 15, 25/28 or 35kV ratings. Units feature modular design flexibility, allowing selection of any combination of 200-amp deepwell or 600-amp bushing interfaces located on standard 4 or optional 61⁄2 centers. The 61⁄2 center spacing is especially well suited for Distributed Switchgear applications, including fused elbow, MVI fault interrupter, MVS switch, etc. J6-622226-25 Designs incorporate lightweight, damage-resistant, EPDM molded rubber construction and corrosionresistant 304 stainless steel mounting brackets. Junctions are maintenance free, fully shielded, deadfront and submersible. Units are ideally suited for subsurface, padmount, indoor and outdoor vault applications. Elastimold multi-point junctions provide a convenient method for connecting, looping and tapping of 200and 600-amp elbows and other accessories at a common location where utilization of space, cable training,flexibility and operability are important. Power  High Voltage — Elastimold® Underground Cable Accessories Multi-Point Junctions Molded Multi-Point Junctions J6-662266-25-SV Dimensional Information Figure 1: Multi–Point Junctions with 4 Interface Spacings. A B Ratings Overview 5 1⁄2 6 3⁄4 See page H-2 for complete information ⁄16 x 1 mounting holes 9 Current Ratings 11⁄2 C 4 TYP 600 Amp Continuous 25kA sym., 10 cycles 5 1⁄4 or with 200-amp Bushing Well versions 200 Amp Continuous 10kA sym., 10 cycles nameplate D grounding lug Figure 2: Multi–Point Junctions with 6 ⁄2 Interface Spacings. 1 Voltage Ratings A 15kV Class 8.3kV Phase-to-Ground 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction B 5 1⁄2 11⁄2 25/28kV Class 16.2kV Phase-to-Ground 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction ⁄16 x 1 mounting holes 9 C 6 1⁄2 TYP 5 1⁄4 nameplate 35kV Class 21.1kV Phase-to-Ground 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction 15° to 60° Adjustable Angle Optional Tilt Mounting Adapter www.tnb.com J2 J3 J4 J5 J6 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 D grounding lug Figure 1 Type of Junction 6 3⁄4 Figure 2 A B C number of mounting holes 15 19 24 27 31 71⁄2 111⁄2 151⁄2 191⁄2 231⁄2 6 8 10 12 93⁄8 6 6 6 6 8 Technical Services Tel: 888.862.3289 A B C number of mounting holes 191⁄2 26 321⁄2 39 451⁄2 10 161⁄2 23 291⁄2 36 81⁄4 111⁄2 91⁄4 12 81⁄4 6 6 8 8 10 H-25
  • 26. Power  High Voltage — Elastimold® Underground Cable Accessories Multi-Point Junctions Elastimold multi-point junctions feature modular design flexibility that permits the specifier to determine the positions of the bushing interfaces and bushing well positions. Base Catalog Numbers Illustration (not to scale) Description 2-Point Junction (J2-26-15 shown) 3-Point Junction (J3-626-35 shown) 4-Point Junction (J4-6226-15 shown) 5-Point Junction (J5-62226-15 shown) 6-Point Junction (J6-622226-15 shown) 5-Point Junction (J5-66666-35C shown) 6-Point Junction CAT. NO. Voltage Class 4 Spacing 61⁄2 Spacing Notes 15kV 25/28kV 35kV 15kV 25/28kV 35kV 15kV 25/28kV 35kV 15kV 25/28kV 35kV 15kV 25/28kV 35kV 25/28kV 35kV J2 - __ __ - 15 J2 - __ __ - 25 J2 - __ __ - 35 J3 - __ __ __ - 15 J3 - __ __ __ - 25 J3 - __ __ __ - 35 J4 - __ __ __ __ - 15 J4 - __ __ __ __ - 25 J4 - __ __ __ __ - 35 J5 - __ __ __ __ __ - 15 J5 - __ __ __ __ __ - 25 J5 - __ __ __ __ __ - 35 J6 - __ __ __ __ __ __ - 15 J6 - __ __ __ __ __ __ - 25 J6 - __ __ __ __ __ __ - 35 J5 - 66666 - 25C J5 - 66666 - 35C J2 - __ __ - 15-SV J2 - __ __ - 25-SV J2 - __ __ - 35-SV J3 - __ __ __ - 15-SV J3 - __ __ __ - 25-SV J3 - __ __ __ - 35-SV J4 - __ __ __ __ - 15-SV J4 - __ __ __ __ - 25-SV J4 - __ __ __ __ - 35-SV J5 - __ __ __ __ __ - 15-SV J5 - __ __ __ __ __ - 25-SV J5 - __ __ __ __ __ - 35-SV J6 - __ __ __ __ __ __ - 15-SV J6 - __ __ __ __ __ __ - 25-SV J6 - __ __ __ __ __ __ - 35-SV N/A N1, 2 N2, 3 25/28kV 35kV J6 - 666666 - 25C J6 - 666666 - 35C N/A N2, 3 N1, 2 N1, 2 N1, 2 N1, 2 (J6-666666-35C shown) Ordering Information To specify and order Elastimold Multi-Point Junctions: 1. Use Table 1 to construct a catalog number describing the required junction. Table 1. Catalog Number Construction J - - - - Multi-Point Junction Number of Points 2 3 4 5 6 2 Points 3 Points 4 Points 5 Points 6 Points Interface Identification * and Positioning 2 00-Amp Deepwell Interface 2 6 600-Amp Bushing Interface B Blank Position Voltage Class Interface Spacing Options 15 15kV 25 25/28kV 35 35kV Blank Standard spacing – 4 centers SV Optional 61⁄2 centers Blank No tilt mounting TMA Tilt Mounting Adapter. Bolts to the bottom of the standard mounting bracket to provide 15, 30, 45 or 60 degree adjustable angle mounting. (Two Tilt Mounting Adapters are required for each installation.) L Left parking stand R Right parking stand N No parking stand * hen there is a 200-Amp Interface on one side of the W junction and a 600 Series interface on the other side, always start with the 200-amp side. Ordering Example A To order a 4-point, 15kV junction with 4 spacings and 600 Series interfaces on the outside ways and 200-amp wells on the inside ways, specify Catalog Number J4-6226-15. Ordering Example B To order a 6-point, 25/28kV junction with 61⁄2 spacings and 600 Series interfaces on the ways 1, 3, 4, 6 and 200-amp wells on the ways 2 and 5, specify Catalog Number J6-626626-25-SV. H-26 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 N1. The 61⁄2 wide spacing is necessary if the junction is to be used to connect with a single-phase MVS Molded Vacuum Switch or MVI Molded Vacuum Interrupter. N2. lso available with a shorter bracket by reducing the number of A parking stands; see R, L, N in Options. N3. opper conductor for 900-amp rating. C Technical Services Tel: 888.862.3289 www.tnb.com
  • 27. Style 1 ™ PCJ™ Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully in­ ulated, shielded and sealed for direct-burial, vault, s submersible and other severe service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. PCJ™ Power Cable Joints are available in two styles: Style 2 Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable. Style 1 units are ideally suited for straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable. Electrical Ratings Summary Production tests include 100% tests of the premolded joints to ensure: The follow ratings summary is based on IEEE 404 and applies to all Elastimold PCJ Power Cable Joints. • Corona Extinction Voltage: A = 13kV, B = 22kV, C = 30kV minimum, 3pC sensitivity Voltage • AC Withstand: A = 35kV, B = 52kV, C = 69kV, 60 Hz, 1 minute A. 15kV Class (8.7kV Phase-to-Ground) B. 25kV Class (14.4kV Phase-to-Ground) C. 35kV Class (20.2kV Phase-to-Ground) • Impulse Withstand: A = 110kV, B = 150kV, C = 200kV BIL, 1.2 x 50 microsecond wave • orona Extinction Voltage: A = 13kV, B = 22kV, C C = 30kV minimum, 3pC sensitivity • C Withstand: During installation, A = 56kV, B = 80kV, D C = 100kV • C Withstand: After installation and in service for the D first 5 years, A = 18kV, B = 25kV, C = 31kV for XLPE Insulated Cables and A = 45kV, B = 64kV, C = 80kV for EPR Insulated Cables (reference AEIC CS6 and CS8, Section L.2) Current • Continuous rating equal to the rating of the cable • Short-Time rating equal to the rating of the cable up to 35kA Shield Design • Meets IEEE 592 for Exposed Semiconducting Shields on Premolded High Voltage Cable Joints and Separable Insulated Connectors www.tnb.com Design tests on production joints demonstrate compliance with IEEE 404 including: Power  High Voltage — Elastimold® Underground Cable Accessories Permanent Distribution Cable Joints PCJ Power Cable Joints • orona Extinction Voltage: A = 13.0kV, B = 22.0kV, C C = 30.0kV minimum, 3pC sensitivity • AC Withstand: A = 35kV, B = 52kV, C = 69kV, 60 Hz 1 minute • DC Withstand: A = 75kV, B = 105kV, C = 140kV negative polarity, 15 minutes • Impulse Withstand (BIL): A = 110kV, B = 150kV, C = 200kV, 10 positive and 10 negative, 1.2 x 50 microsecond wave, at conductor temperatures of 20° and 130° C, nominal • hort-Time Current: Magnitude equal to cable S up to 35kA • yclic Aging: 30 days at A = 26kV, B = 43kV, C = C 61kV AC continuous, load current for 8 hours per day, providing 130º C conductor temperature; joints then subjected to A = 31kV, B = 50kV, C = 71kV for 5 hours followed by A = 39kV, B = 65kV, C = 91kV for 5 min • Load Cycle: Connectors meet require­ ents of ANSI m C119.4, Class A and Class 3 ratings United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 H-27
  • 28. Power  High Voltage — Elastimold® Underground Cable Accessories Permanent Distribution Cable Joints PCJ Style 1 Ordering Information with single-piece housing P J PCJ Style 2 Voltage Class with universal housing and separate cable adapters that can be varied with the cable application 15 15kV 25 25kV 35 35kV W 1 X Joint Power Cable Style Conductor 1 2 1 2 Style 1 Style 2 Aluminum Copper Insulation Diameter W Sizing information and selection Use Table W8 for 15 PCJ Use Table W9 for 25 PCJ Use Table W10 for 35 PCJ Conductor Size Code X Sizing information and selection N3 Use Table X7 for 15 PCJ Use Table X7 for 25 PCJ Use Table X7 for 35 PCJ Dimension B Outside Dia. Dimensional Data Dimension A Overall Length STYLE 1 A B CAT. NO. inches inches 101⁄4 101⁄4 143⁄8 143⁄8 143⁄8 143⁄8 143⁄8 143⁄8 143⁄8 153⁄4 153⁄4 153⁄4 13⁄4 13⁄4 27⁄16 27⁄16 27⁄16 225⁄32 225⁄32 225⁄32 225⁄32 33⁄16 33⁄16 33⁄16 STYLE 2 A B CAT. NO. inches inches 163⁄8 163⁄8 163⁄8 163⁄8 21 21 21 21 21 21 225⁄32 225⁄32 225⁄32 225⁄32 33⁄4 33⁄4 33⁄4 33⁄4 33⁄4 33⁄4 15PCJ1FX 15PCJ1GX 25PCJ1GX 15/25/35PCJ1HX 15/25/35PCJ1JX 15/25/35PCJ1KX 15/25/35PCJ1LX 15/25PCJ1LMX 15/25/35PCJ1MX 15/25/35PCJ1NX 15/25/35PCJ1PX 15/25/35PCJ1QX 15PCJ2FX 15/25PCJ2GX 15/25/35PCJ2HX 15/25/35PCJ2JX 15/25/35PCJ2KX 15/25/35PCJ2LX 15/25/35PCJ2MX 15/25/35PCJ2NX 15/25/35PCJ2PX 15/25/35PCJ2QX H-28 C United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Description Power Cable Joint Style 1 Power Cable Joint Style 2 Voltage Class CAT. NO. Notes 15kV 15kV 25kV 25kV 35kV 35kV 15kV 15kV 25kV 25kV 35kV 35kV 15PCJ1W1X 15PCJ1W2X 25PCJ1W1X 25PCJ1W2X 35PCJ1W1X 35PCJ1W2X 15PCJ2W1X 15PCJ2W2X 25PCJ2W1X 25PCJ2W2X 35PCJ2W1X 35PCJ2W2X N1 N2 N1 N2 N1 N2 N1 N2 N1 N2 N1 N2 N1. includes aluminum compression connector suitable for Kit splicing aluminum conductor to aluminum conductor or aluminum conductor to copper conductor. An all-copper connector is required for copper-to-copper connections. N2. includes copper compression connector suitable for splicing Kit copper conductors to copper conductor only. DO NOT use copper connectors on aluminum conductors. N3. When constructing a catalog number for a transition (two different-size cables) joint, list the larger connector first and the smaller connector second. Refer to the W and X tables on page H-45 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page H-37. Technical Services Tel: 888.862.3289 www.tnb.com
  • 29. ® ® • Silicone polymer housing provides superior memory and weathering characteristics Kit Contents • Shrink-fit housing uses common installation procedures and cable preparation dimensions, and field-removable center core allows for easy installation Every R2T and R2IT comes complete with housing and stress tube preassembled on the core, ready for installation. Easy-to-read installation instructions will take you from cable preparation through installation. All kits include a tube of silicone grease, two plastic gloves and two strips of selffusing silicone tape. Outdoor kits also include mastic for sealing. Metallic Tape (M) kits include a grounding adapter for Tape Shield, Wire Shield and UniShield cables. LC Shield (L) kitsinclude a high-ampacity grounding adapter for Longitudinally Corrugated Shield, Tape Shield and Wire over Tape Shield cables. • Three different shed designs for superior weathering: – Four sheds for 15kV outdoor model – Six sheds for 25/28kV outdoor model – Eight sheds for 35kV outdoor model • hree sizes cover entire cable range from #2 AWG T to 1250 kcmil • Units accommodate popular XLP and EPR cable types and various shield constructions • ntegral Hi-K Voltage stress-control tube provides I uniform voltage grading over the length of the termination and eliminates damaging voltage stress concentrations at the cable insulation shield edge • Thick wall construction securely maintains critical interface pressure for consistent long-term reliability and performance • Pull-down tabs for easy installation of built-in jacket seal — accomodate CN, JCN, Tape, Wire or LC shielded cable construction Power  High Voltage — Elastimold® Underground Cable Accessories Distribution Shrink-Fit Terminations Elastimold Ranger2 Terminations • Lightweight, compact design installs in restricted spaces and permits application where free hanging is desired • Dark gray molded silicone insulator utilizes specially formulated silicone materials with improved UV stability, track, erosion and weather resistance for enhanced performance under the worst environmental conditions • Optional connectors with copper stem and one-hole or two-hole spade • Optional cable and support bracket with three sizes ranging from .80–2.40 O.D. Silicone Polymer Housings The R2T and R2IT terminations are manufactured using an optimized weather-resistant silicone formulation. The housing offers superior cable sealing and voltage withstand characteristics. Elastimold® terminations meet or exceed all requirements of IEEE 48 for Class 1 outdoor or Class 2 indoor terminations. Unit tests include voltage withstand wet and dry, before and after load cycling on units installed on maximum conductor sized cable. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 H-29
  • 30. Power  High Voltage — Elastimold® Underground Cable Accessories Distribution Shrink-Fit Terminations Stress Relief The R2T and R2IT terminations provide electric stress control for the cable by means of a flexible tube with a high-permittivity dielectric constant. STRESS RELIEF STRESS RELIEF Voltage Stress The stress-relief tube is preassembled on the core under the polymer housing. As the core is removed, the stress-relief tube and housing shrink onto the cable at the same time, in exactly the right position. No secondary operations are required during installation. The electrical fields are refracted through the high-dielectric constant tube and housing as shown. Terminal Housing Terminal Stress Relief Cable Insulation Cable Semi-Conductor Conductor Installation Standard cable preparation techniques are used for all R2T Elastimold® Ranger2® Outdoor Terminations and R2IT Elastimold® Ranger2® Indoor Terminations. The Elastimold® shrink-fit terminations are assembled on a removable core. After the termination is placed onto the prepared cable, the core is removed by pulling on the end. The housing then collapses onto the prepared cable. Memory of the material provides the interface solid dielectric and sealing properties required to meet the electrical ratings and prevent the ingress of moisture. Conductor Connector Silicone Tape Seal Built-In Cable Entrance Seal Gray Molded Silicone Insulator Cable Insulation Cable Shield Mastic Hi-K Voltage Stress-Control Tube Concentric Neutral Wires Certified Elastimold® Ranger2® Terminations have been designed and tested per applicable portions of ANSI, IEEE, AEIC, ICEA and other industry standards. IEEE 48 Standard for indoor and outdoor cable terminations. ANSI C119.4 Standard for cable connectors for aluminum and copper conductors. AEIC CS8-06 ANSI/ICEA S-94-649-2004 S-97-682-2000 Standards for XLP and EPR insulated cables. H-30 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Cable Jacket
  • 31. Distribution Shrink-Fit Terminations R2IT15 Indoor R2T28 Outdoor R2T35 Outdoor 1, 2, 4 15 9.5 13 1, 2, 4 15 9.5 13 2, 4 25/28 16 22 2, 4 35 22 30 110 — 50 35 75 Sizes Available* Voltage Rating (kV) Max. Design Voltage to Ground (kV) Corona Extinction Voltage (kV) (≤3 p.c.) (Partial Discharge) R2T15 Outdoor 110 45 50 35 75 150 60 65 55 105 200 80 90 75 140 Insulation Withstand Voltage: Lightning Impulse (BIL Dry 110 Withstand) (kV Crest) 10 Sec. Wet (60 Hz) (kV) 1 Minute Dry (60 Hz) (kV) 5 Hour Dry (60 Hz) (kV) DC Withstand 15 Min. Dry (kV) Application Information IEEE 48 Classification Ambient Temperature Range Power System Frequency Altitude Range Mounting Outdoor = Class 1A, Indoor = Class 2 -30° C to 65° C 48 to 62 Hz 3,300 feet max. Free hanging or optional bracket Dimensions R2IT15 Indoor R2T28 Outdoor R2T35 Outdoor 1, 2, 4 15 0 8.4 (213) 8.4 (213) Sizes Available* Voltage Rating (kV) Number of Sheds Minimum Strike Distance in. (mm) Creepage Distance in. (mm) R2T15 Outdoor 1, 2, 4 15 4 11.6 (295) 15.0 (381) 2, 4 25/28 6 14.5 (368) 22.8 (579) 2, 4 35 8 16.8 (427) 30.0 (762) Power  High Voltage — Elastimold® Underground Cable Accessories Ratings * See page H-32 for cable insulation diameter ranges. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 H-31
  • 32. Power  High Voltage — Elastimold® Underground Cable Accessories Distribution Shrink-Fit Terminations Ranger2 Terminations ® The R2T and R2IT termination design couples shrink-fit technology and Elastimold’s pull-down jacket seal feature to provide a termination line that covers the widest range of applications with the fewest number of models. Three sizes cover .64 (16mm) to 2.10 (53mm) insulation diameter cables (#2 AWG through 1250 kcmil). The R2T housings are designed for maximum performance in all field conditions with superior creepage and strike distances for long-term service. Insulating silicone sleeves are also available when more creepage is required or when wildlife protection is needed to insulate the connectors. Contact your Thomas Betts Sales Representative for further information. Ranger2® Terminations Base Catalog Numbers Cat. NO. Cable Range (Insulation Diameter) 21.3 to 35.1 R2IT15J2 R2IT15M2 R2IT15L2 33.0 to 53.3 R2IT15J4 R2IT15M4 R2IT15L4 16.3 to 28.4 R2T15J1 R2T15M1 R2T15L1 .84 to 1.38 21.3 to 35.1 R2T15J2 R2T15M2 R2T15L2 33.0 to 53.3 R2T15J4 R2T15M4 R2T15L4 20.3 to 35.1 R2T28J2 R2T28M2 R2T28L2 33.0 to 53.3 R2T28J4 R2T28M4 R2T28L4 20.03 to 35.1 R2T35J2 R2T35M2 R2T35L2 1.30 to 2.10 H-32 .84 to 1.38 .84 to 1.38 35 R2IT15L1 1.30 to 2.10 25/28 R2IT15M1 .84 to 1.38 Outdoor R2IT15J1 1.30 to 2.10 15 16.3 to 28.4 .64 to 1.12 Indoor mm 1.30 to 2.10 15 Type Inches .64 to 1.12 kV Class Concentric Neutral Jacketed Concentric Neutral Cable Tape Shield, LC Shield, Wire over Wire Shield Tape Shield UniShield Cable Tape Shield Cable 33.0 to 53.3 R2T35J4 R2T35M4 R2T35L4 Outdoor Outdoor United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com
  • 33. Distribution Shrink-Fit Terminations Type Material Connector Prefix* Aluminum Aluminum or Copper #2 through 4/0 (34–107mm2) T0 Aluminum Aluminum Only #2 through 4/0 (34–107mm2) T1 Aluminum or Copper #2 through 500 kcmil (34–253mm2) H0 Tinned Aluminum Aluminum or Copper #2 through 1250 kcmil (34–633mm2) N0 Tinned Copper One-Hole Spade Connector Conductor Size Tinned Aluminum Stem Compression Connector Conductor Copper #2 through 1250 kcmil (34–633mm2) N2 Two-Hole Spade Connector * See page H-34 for Conductor Code. Optional Cable Support Brackets Ranger2® Terminations are compact, lightweight and frequently allow use of free-hanging mounting methods. Optional cable support brackets are available if required. Plated Mild Steel Stainless Steel Type Cable Range (Overall O.D.) Cat. No. Suffix Number Cat. No. Suffix Number Single Clamp .80–1.25 (20–32mm) JB-1 B1 JB-5 B5 Single Clamp 1.10–1.50 (28–38mm) JB-2 B2 JB-6 B6 Double Clamp 1.45–1.95 (37–50mm) JB-3 B3 JB-7 B7 Double Clamp 1.80–2.40 (45–61mm) JB-4 B4 JB-8 Power  High Voltage — Elastimold® Underground Cable Accessories Ranger2® Termination Connector Options B8 Add-on Grounding Kits Convert a jacketed concentric neutral “J” kit to an “M” or “L” shield kit. Cat. No. Type Size Use with series GMA Tape Shield/Wire Shield/UniShield A R2IT15J1, R2IT15J2, R2T15J1, R2T15J2, R2T28J2, R2T35J2 GMB Tape Shield/Wire Shield/UniShield B R2IT15J4, R2T15J4, R2T28J4, R2T35J4 GLA LC Shield/Wire over Tape Shield A R2IT15J1, R2IT15J2, R2T15J1, R2T15J2, R2T28J2, R2T35J2 GLB LC Shield/Wire over Tape Shield B R2IT15J4, R2T15J4, R2T28J4, R2T35J4 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 H-33
  • 34. Power  High Voltage — Elastimold® Underground Cable Accessories Distribution Shrink-Fit Terminations Ordering Information for Ranger2® Terminations Ranger2® Terminations may be ordered in components or as complete kits by following the steps outlined and using the model below to develop the catalog number for your application. Contact your local Thomas Betts Sales Representative for special requirements. The following diagram shows how to construct a catalog number for a Ranger2® Termination. I ndicates field that must be filled in to complete order. Note: Availability of selected configuration will be verified at quotation time. Connector Option Cable Support Bracket Option Step 1. Select the Termination Housing: Step 2. Select the Connector: Step 3. Select the Cable Support Bracket: A B C D E Select desired connector F Select connector code based on conductor size and conductor type G Select cable support bracket based on the overall O.D. of the cable Select Outdoor or Indoor (15kV only) housing style Select applicable voltage class Select neutral/shield type Select the size based on the cable insulation diameter* Housing Only Add a Connector - Type R2T Outdoor R2IT* Indoor Add a Cable Support Bracket - Cable Mounting Bracket Material PMS B1 B2 B3 B4 kV Code 15 15kV 28 25/28kV 35 35kV Cable Type Connector Type J Concentric Neutral/Jacketed Concentric Neutral M Tape Shield/Wire Shield/ UniShield L LC Shield Tape Shield/ Wire Over Tape Shield TO niversal Aluminum Barrel U for AL or CU Conductor w/ Copper Wire Lead #2–4/0 T1 luminum Barrel for AL A Conductor Only w/Copper Wire Lead #2–4/0 HO luminum 1-Hole Spade A #2–500 kcmil NO luminum 2-Hole Spade A #2–1250 kcmil N2 opper 2-Hole Spade C #2–1250 kcmil Insulation Range 1 .64–1.12 (16mm–28mm) (15kV only) 2 .84–1.38 (21mm–35mm) (15kV, 25kV, 35kV) 4 1.30–2.10 (33mm–53mm) (15kV, 25kV, 35kV) * o help in selecting the proper terminator, ICEA and AEIC standard T dimensions for XLP and EPR cables are on page H-42. SS B5 B6 B7 B8 Conductor Standard or Compact or Code Compressed Solid 210 220 230 240 250 260 270 280 290 300 310 330 360 380 400 410 420 440 Connector Only H-34 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Size .80–1.25 (20–32mm) 1.10–1.50 (28–38mm) 1.45–1.95 (37–50mm) 1.80–2.40 (45–61mm) www.tnb.com — #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 500 650 750 900 1000 — 1250 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 900 1000 — 1250 —
  • 35. 1 2 3 4 1. rain the cable into position T and cut to length. Using standard practices, cut back the cable jacket, metallic shield, semi-conductive shield and cable insulation, exposing the conductor. 5 6 5. Apply a liberal bead of silicone lubricant to the semi-con shield step. 7 6. Pull the loose end of the core cord until the core is even with the end of the termination housing. 7. Position the terminator onto the cable. 2. inish preparing the metallic shield. F For concentric neutral or jacketed concentric neutral cables, bend back the neutral wires and seal with mastic strips and vinyl tape. For metallic tape, drain wire, UniShield or LC Shield cables: install the ground braid using the constant force spring and seal with mastic strips and vinyl tape. Power  High Voltage — Elastimold® Underground Cable Accessories Distribution Shrink-Fit Terminations Typical Installation of Elastimold Shrink-Fit Terminations (R2T — Outdoor and R2IT — Indoor) 3. lean the exposed conductor, C install and crimp the connector. 4. se mastic and vinyl tape to fill U any gap or step between the connector and the cable insulation. Clean the cable. 8 9 8. Shrink into place by unwinding the removable core. 10 9. Apply silicone lubricant to skirt and mastic area. 11 10.Fold down the skirt over the mastic to seal the cable entrance. www.tnb.com 12 11. Seal the top of the terminator at the connector area with silicone tape. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 12. Attach the neutral wires or optional ground braid to the system ground per local code. Install the optional cable support bracket if required. H-35
  • 36. Power  High Voltage — Elastimold® Underground Cable Accessories Pre-Molded Terminations Cable Terminations Elastimold Cable Terminations are available in a single-piece design. Terminators allow connection and transition from shielded, underground cable to bare overhead conductors and live-front equipment. Units are designed and rated per IEEE 48 for riser pole, padmount, indoor and outdoor applications. PCT1 and PCT2 terminators provide sufficient creep, strike and weather sealing for class 1 outdoor service. PCT1 and PCT2 also include an integral cable jacket seal. Electrical Ratings Summary The following ratings summary is based on IEEE Std. 48 and applies to all the terminations on page 24 thru 27. Elastimold terminations are designed for use on three-phase systems, either 3-wire or 4-wire and the singlephase laterals of these systems. Voltage Ratings Terminations 15kV Class 9.5kV Phase-to-Ground 110kV BIL 1.2 x 50 microsecond wave AC Withstand:   50kV 1 min. – dry   35kV 6 hr. – dry   45kV 10 sec. – wet 13kV Corona Extinction SINGLE PIECE TERMINATORS SINGLE PIECE TERMINATORS SINGLE PIECE TERMINATORS 25kV Class 16kV Phase-to-Ground 150kV BIL 1.2 x 50 microsecond wave AC Withstand:   65kV 1 min. – dry   55kV 6 hr. – dry   60kV 10 sec. – wet 21.5kV Corona Extinction PCT-1 PCT1 PCT-1 PCT-1 PCT-2 PCT-2 PCT2 PCT-2 PB-1 PB-1 PB-1 PB-1 BRACKETS BRACKETS BRACKETS Illustration (not to scale) N1. Use with PCT1 or PCT2 Terminators. cat. no. Notes Single-Piece Terminator (Class 1) 15kV PCT1-1X-4 N2, 3, 4, 5 25kV PCT2-1X-4 N2, 3, 4, 6 Housing only Rod Contact for PCT Two-Hole Spade for PCT One-Hole Spade for PCT PCT Positioning Bracket H-36 Voltage Class 15kV 25kV 15/25kV PCT1-4 PCT2-4 00700X N5 N6 N1, 3, 4 01000X N1 01100X N1 PB-1 N1, 7 Description All All All Use Table X9 Use Table X9 Use Table X9 Use Table X9 Use Table X9 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 N2. Includes rod contact as standard. Specify suffix “-3” in place of “-4” for two-hole spade lug. Specify suffix “-5” in place of “-4” for one-hole spade lug. N3. Use 1X for an aluminum rod contact for aluminum conductors only. N4. Substitute 0X for 1X for a universal aluminum rod contact for aluminum or copper conductors. N5. Use for insulation dia. range from .640 thru 1.070. N6. Use for insulation dia. range from .830 thru 1.180. N7. Fits overall cable O.D. from .750 to 1.625. Technical Services Tel: 888.862.3289 www.tnb.com
  • 37. Elastimold elbows, cable joints and terminators have been designed for use on XLP, EPR or similar solid dielectric insulated power cables. These cables are available with a variety of optional shielding and jacket constructions. In order to properly mate and install the cable to an Elastimold product, the use of a shield adapter, grounding kit or jacket seal may be required. The diagram below provides information concerning the application and selection of various shield adapters, grounding kits and jacket seals for the most popular cable types. Consult the factory for recommendations concerning other cable constructions. CABLE ENTRANCE DETAIL INSULATION Cable Entrance Detail DETAIL CABLE ENTRANCE EPDM RUBBER Insulation INSULATION MOLDED SHIELD EPDM RUBBER EPDM Rubber CONDUCTIVE EPDM RUBBER Molded Shield MOLDED SHIELD CONDUCTIVE ConductiveEPDM RUBBER EPDM Rubber 600/200 600/200 ECS ECS 600/200 600/200 ECSG2-2 ECSG2-2 600/200 600/200 ECSG1-2 ECSG1-2 600/200 ECS 600/200 ECSG1-2 600/200 ECSG2-2 600/200 600/200 ECSG3 ECSG3 600/200 ECSG3 10TL 10TL 10TL None NONE REQUIRED Required NONE REQUIRED Conductor Conductor CONDUCTOR Conductor CONDUCTOR Insulation INSULATION CONDUCTOR EXTRUDED SHIELD INSULATION EXTRUDED SHIELD INSULATION CONCENTRIC NEUTRAL WIRES EXTRUDED SHIELD INSULATION CONCENTRIC NEUTRAL WIRES EXTRUDED SHIELD CONCENTRIC NEUTRAL WIRES CABLE SHIELD TYPES CONDUCTOR EXTRUDED SHIELD CONCENTRIC NEUTRAL WIRES OUTER JACKET Extruded Shield CABLE OUTER SHIELD JACKET TYPES JACKETED CONCENTRIC NEUTRAL CABLE Concentric Neutral Wires Outer Jacket Jacketed JACKETED CONCENTRIC Concentric NEUTRAL Neutral Cable CABLE CONCENTRIC NEUTRAL CABLE Extruded Shield Concentric Neutral Wires DRAIN WIRES CONCENTRIC Concentric JACKET OUTER NEUTRAL Neutral Cable CABLE DRAIN WIRE SHIELDED CABLE Extruded Shield Extruded Shield INSULATION EXTRUDED SHIELD DRAIN WIRES COPPER SHIELD EXTRUDED SHIELD DRAIN Drain Wire JACKET OUTER WIRE Shielded Cable SHIELDED CABLE COPPER TAPE SHIELDED CABLE INSULATION Copper Shield EXTRUDED CONDUCTIVE JACKET Outer Jacket Outer Jacket Outer Jacket OUTER JACKET COPPER OUTER JACKET DRAIN LEAD WIRES Copper Tape OUTER JACKET Lead Jacketed TAPE JACKETED Shielded Cable Cable SHIELDED CABLE CABLE LEAD JACKETED CABLE INSULATION CONDUCTOR EXTRUDED SHIELD Extruded Shield INSULATION COPPER SHIELD OUTER JACKET Insulation INSULATION CONDUCTOR EXTRUDED SHIELD Drain Wires CONDUCTOR Insulation INSULATION CONDUCTOR EXTRUDED SHIELD Conductor CONDUCTOR Insulation INSULATION CONDUCTOR Conductor CONDUCTOR Insulation Insulation INSULATION Conductor CONDUCTOR Power  High Voltage — Elastimold® Underground Cable Accessories Cable Shield Adapters and Jacket Seals Cable Shield Adapters and Jacket Seals Extruded Conductive Jacket EXTRUDED CONDUCTIVE JACKET Drain Wires DRAIN WIRES UNISHIELD CABLE Unishield Cable UNISHIELD CABLE ECS 10TL Jacket Seals Cable Shield Adapters Cable Insulation Dia. 10TL Inches Jacket O.D. 200ECS Inches 600ECS Inches Min. Max. .495 1.875 Min. Max. .80 1.50 1.28 2.30 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 H-37