Biological solutions in a chemical world, Green Polymer Chemistry 2012

Thomas Schäfer
Thomas SchäferInnovation Office, VP em Novozymes
BIOLOGICAL
SOLUTIONS IN A
CHEMICAL
WORLD




Thomas Schäfer
Senior Director, R&D
Cologne, March 2012
Safe Harbor Statement

                        This presentation and its related
                        comments contain forward-looking
                        statements, including financial
                        expectations.

                        Forward-looking statements are by their
                        very nature associated with risks and
                        uncertainties that may cause actual
                        results to differ materially from
                        expectations.

                        The uncertainties may include
                        unexpected developments in the
                        international currency exchange and
                        securities markets, market-driven price
                        decreases for Novozymes’ products, and
                        the introduction of competing products in
                        Novozymes’ core areas.




                                                                    2
Novozymes –
The World Leader in Bioinnovation

• Largest market share of all players in                         Global enzyme market
  Industrial Enzymes (47%)                                      2009 value: DKK ~ 16bn

• More than 60 years legacy in the                 Novozymes           Danisco          DSM         Others         Captive
  business

• 2011 sales of DKK 10,510m                                  47%                        21%         6%       16%      10%
  (+8% in DKK, +10% in LCY, +7%
  organic)
                                              0%           20%            40%             60%            80%             100%

• 20 years sales growth CAGR of 8%

• EBIT: DKK 2340m (+11 %)

• ~ 14% of sales spent on R&D

• + 6,300 granted and pending patents

• + 5,500 employees                                    Enzyme Business                               BioBusiness


• Global Organisation
                                               Household    Food &                   Feed &        Micro-    Biopharmaceutical
                                                                       Bioenergy
• More than 700 products used in 130             Care      Beverages               other Tech.   organisms      ingredients


  countries in over 30 different industries                                                            *A+B shares April, 2011

                                                                                                                                 3
Delivering Tomorrow’s Solutions Today




Delivering solutions from   Helping companies           This unique approach
nature:                     become more efficient:      leads to:
Enzymes                     energy efficiency           “more with less” combined with…
Active microbial products   saving raw materials        higher quality
Proteins & peptides         reducing waste              lower costs
Polymers                    replacing petro-chemicals   better yields and a better
Fermentation is central                                 environment




                                                                                          4
Reducing CO2 Emissions Together with Our Customers

• In 2009, Novozymes helped customers save 27 million tons of CO2
  – equal to half of Denmark’s annual CO2 emission

• Goal: 75 Mio tons saved in 2018


   Net CO2 saving using 1kg enzyme in different
              production processes


                                                                                                              3800 kg
                                                                                               3400 kg


                                                                                 1300 kg
                                                                         Up to
                                                                        600 kg                                CEREAL FOOD

                                      150 kg       150 kg      200 kg                          BIOCATALYSIS
                 40 kg     100 kg
    30 kg
                                                                                 OILS & FATS


                                                                         PAPER
                                                                FOOD
                                      BIOETHANOL   DETERGENT
                 LEATHER   TEXTILES
   ANIMAL FEED




                                                                                                                            5
Using Nature’s own Resources Enable Sustainable
Solutions and Acknowledgement

                  Top 1% of Environmental Investment Organization carbon
                                        reporting


                               Best in Class Storebrand SRI



                             Member of Global100 by Innovest



                         Member of FTSE4 Good Global and Europe



                       Member of SB20 by SustainableBusiness.com



                                Member of Cleantech Index



                         Member of OMX GES Sustainability Index


                               Dow Jones Sustainbility index
                                Biotechnology sector leader




                                                                           6
Novozymes’ Vision




        • Less need for energy, water and chemicals

        • Better utilization of raw materials

        • Less CO2 emissions

        • Ability to convert agricultural feedstocks

        • Ability to produce food, feed, fibres, fuels & materials

                                                                     7
8         NOVOZYMES PRESENTATION




Biorefinery as central element
9




Summary: Novozymes key technologies
deliver key enablers for the biobased society


           1                                2                              3


                                 Systems biology and            Enzymes for key reactions in
                                   molecular biotechnology      the chemical industry
                                   to create highly efficient
                                   ”superbugs”


    Enzyme systems for 1st and
    2nd generation biomass
    conversion:
    The Sugar Platform




                                                4    Strong partnerships
Central Working Hypothesis: Sugar is the New Oil




                             Fuel
                           Chemicals
                            Energy
                              …




                                                   10
Why Renewable Chemicals?

• The market is of significant size
• Volatile crude oil prices                        Commodity Chemical Market Size (2005):
                                                             ~ USD 360 billion


                                                                   Rest of
                              Source:                               World
                              Technology Review,              Japan 9%
                              MIT, Oct 2010                                         Western
                                                               11%
                                                                                    Europe
                                                                                     35%
• Strong growth in BRIC-countries keeps
  demand for petro-derived products high
                                                            Asia
• 9 billion people in 2050, with huge middle                22%
  classes arising in China and India
                                                                            USA
• Energy supply and growing environmental                                   23%
  concerns
• Technology developments to enable the
  transition
                                                    * Excluding pharmaceutical and consumer products
• “Going Green”, green mission statements           Source: modified from Value Creation, chapter 1
  and environmental/sustainability goals            Ed. Budde, Felcht, Frankemölle, 2006
  defined by many companies:
  “from tech push to market pull”

                                                                                                       11
8/6/2012   NOVOZYMES PRESENTATION




Renewable Chemicals: from tech push to market pull !
                                        Illustrative examples




                                                                12
Traditional Chemicals Come from an Optimized Industry



                                      Petroleum-based
                                      chemistry
                                                                    Optimization:
                                                                    • Scale
                                                                    • Energy efficiency
 Level of optimization




                                                                    • Fixed cost reduction
                                                                    • Improved maintenance
                                                                    • Sourcing/supply chains
                                                                    • Value engineering
                                                                    • Plant reliability
                                                                    • On-stream time
                                                                    • …




                         Foundation     Development     Expansion     Diversification    Maturity

                                                                                               Time

                                                                                                      13
…while Renewable Chemicals are in their Infancy…



                         Petroleum-based
                         chemistry
 Level of optimization




                                                                            Challenge
                                           • Renewable chemicals have
                                             to compete on price and
                                             performance

                                           • No subsidies

                                           • New infrastructure

                                           • New value chains


                                             Renewable chemicals industry


                                                                                        Time

                                                                                               14
Novozymes’ Entry Technology: The Sugar Platform


 • Cellulosic bioethanol drives our technology development



                       Starch     Enzyme
                                  process




                                            Fermentable
                                               sugars
                                                             Yeast         Bio-
                                                          Fermentation   ethanol


 Waste        Pre-                Enzyme
          treatment   Cellulose
biomass                           process
            process




                                                                             15
Feb 2010: Novozymes Launches Cellic® CTec2




Allows production of
fuel ethanol from
biomass @ USD 2.00
to USD 2.50 per
gallon, depending on
process




                                             16
Feb 2012: Next generation




    Cellic CTec3
                       ®


    We can secure your plant’s
        lowest total cost


                                 17
Feb 2012: Next generation




         Cellic CTec3
                            ®




                                18
M&G Breaks Ground for First Commercial Plant


                              • Novozymes’ partner M&G begins
                                construction of the world’s first
                                commercial-scale cellulosic ethanol plant

                              • The plant will produce 13 million
                                gallons of ethanol per year from
                                biomass, and is competitive with 60-
                                70 USD/barrel oil


                              • The biofuels plant will be ready in 2012,
                                and is located in Crescentino, Northern
                                Italy




  Pictures courtesy of M&G


                                                                            19
Novozymes’ Entry Technology: The Sugar Platform


 • Cellulosic bioethanol drives our technology development



                       Starch        Enzyme
                                     process




                                                Fermentable
                                                   sugars
                                                                 Yeast         Bio-
                                                              Fermentation   ethanol


 Waste        Pre-                   Enzyme
          treatment   Cellulose
biomass                              process
            process



                                  Platform Technology:
                                  enables production of a broad spectrum
                                  of products


                                                                                 20
Production of Renewable Chemicals
– a Good Fit to our Technology and our Vision




                                      Yeast         Bio-
                                   Fermentation   ethanol

                     Fermentable
                        sugars




                                                            21
Production of Renewable Chemicals
– a Good Fit to our Technology and our Vision




                                      Yeast         Bio-    Renewable
                                   Fermentation   ethanol   chemicals
                     Fermentable
                        sugars




                                                                   22
Production of Renewable Chemicals
– a Good Fit to our Technology and our Vision




                                      Yeast          Bio-     Renewable
                                   Fermentation    ethanol    chemicals
                     Fermentable
                        sugars


                                   Heterogenous   Renewable
                                     catalysis    chemicals




                                                                     23
Partnering is essential for us




                                       Yeast          Bio-     Renewable
                                    Fermentation    ethanol    chemicals
                      Fermentable
                         sugars


                                     Chemical      Renewable
                                     Catalysis     chemicals



                                       Novel
                                    engineered
                                     pathway       Renewable
                                        --         chemicals
                                       Novel
                                    Bioprocess/
                                     Enzymes

                                                                      24
NOVOZYMES PRESENTATION – May 2010 EMEA Chemicals Forum




The renewable chemicals pipeline in more details




                          3-HP                                   Bio-Acrylic acid


                          Propanol                               Bio-Polypropylene

Renewable
Chemicals                 sugars                                     Glycols
 Platform
                          Not disclosed                              Not disclosed


                          Fructose                               HMF/FDCA            Non-exclusive


                          New Leads

                                                                                                 25
HMF
HMF
- a new biochemical building block


BioBusiness, Novozymes
27    6 August 2012   Novozymes - Biochemicals Presentation




HMF/FDCA have strong potentials to be future
building blocks in the chemical industry

 Unique molecules with many new                                Extract from “DOE Top 12 Report”
  application opportunities

 HMF/FDCA can replace aromatic
  compounds that are challenging to
  produce from renewable feedstock

 Favourable production costs,
  no “CO2 lost” in production process



            HMF                                          FDCA




     5-hydroxymethyl                      Furan-2,5-dicarboxylic
         furfural                                  acid
28     6 August 2012        Novozymes - Biochemicals Presentation




HMF could serve multiple markets: from
speciality chemicals to fuel

     Market volume
                                                                    Fuels


                                                   Polyesters

                       Speciality
                       chemicals
                       Plasticizers                                     FDCA as partial PIA/PTA replacer in PET
                                                                        … etc. etc. (see Appendix B)


                                                  Bisphenol A replacement in polycarbonate and epoxy resins
                                                  FDCA as phthalate replacer in plasticizers
                                                  … etc. etc. (see Appendix A)



                                                                                                         Time
29             6 August 2012        Novozymes - Biochemicals Presentation




The “Novozymes HMF Technology” focuses on
utilising glucose as feedstock for HMF


     H    O
                                              CH2OH
 H         OH                                  O                                HO         O                    O          O
HO         H                   GI          HO   H                    H+                O         Ox                  O
 H         OH                               H   OH                                                         HO                  OH
 H         OH                               H   OH
                        Step 1                                                                  Step 3              FDCA
         CH2OH                                    CH2OH            Step 2            HMF                             FDA
 Glucose                                      Fructose                      5-hydroxymethyl furfural   furan-2,5-dicarboxylic acid


                                                                 Chemical and                     Chemical
                      Saccharification
                                                              enzymatic catalysis                 oxidation

                 Enzymatic sacchari-                       Enzymatic production            Chemical oxidation of
                 fication: from starch                     of HMF via conversion           HMF to FDCA tested in
                 to glucose                                of glucose to fructose          lab/pilot scale


                                                                                               NEW: Enzymatic
                                                                                                 oxidation
Partnering is essential for us




                                       Yeast          Bio-     Renewable
                                    Fermentation    ethanol    chemicals
                      Fermentable
                         sugars


                                     Chemical      Renewable
                                     Catalysis     chemicals



                                       Novel
                                    engineered
                                     pathway       Renewable
                                        --         chemicals
                                       Novel
                                    Bioprocess/
                                     Enzymes

                                                                      30
31            NOVOZYMES PRESENTATION


Enzymatic modifications relevant for the chemical
industry: > het/homogenous catalysis!

    Esterification and ester                • Application of lipases & cutinases in aqueous or non-
                                              aqueous environment. Can be enantioselective. Also used for
           hydrolysis                         polyester synthesis.



          Nitrile hydrolysis                • Hydrolysis to amide or carboxylic acid under mild conditions.
                                              Can be enantioselective.


                                            • Polymerization of aromatic structures by hydrogen
  Free-radical polymerization                 abstraction using oxidoreductases



                                            • Oxidation of aromatic side chains
      Side chain oxidation                    using oxidoreductases



                                            • Hydroxylation of aromatic or aliphatic carbon using
           Hydroxylation                      oxidoreductases. Can be enantioselective



                                            • Epoxidation of double bonds using lipases
            Epoxidation                       or oxidoreductases

                                                                                                              8/6/
                                                                                                              201
                                                                                                                 2
32     8/6/2012    NOVOZYMES PRESENTATION




Novozymes’ enzymes in Biocatalysis



      Proteases
      Esterases/cutinases
      Oxido-reductases; laccases, peroxidases,
       chloroperoxidase
      Amylolytic enzymes
      …

                  Lipases
                       Commercial lipases with varying specificity
                       A large number of non-commercial lipases including
                        variant lipases
33   8/6/2012    NOVOZYMES PRESENTATION




From a universe of Lipases
- Three model types of lipases with different specificity


     CalA type of                         CalB type of               TLL type of
      enzymes                              enzymes                    enzymes
 • Candida Antarctica                 • Candida Antarctica       • Thermomyces
   lipase A                             lipase B                   lanuginosus lipase
 • Allows branching on                • Allows larger groups     • Allows larger groups
   C-alpha and bulky                    on acid part and high      on both alcohol and
   side chains on the                   specificity on alcohol     acid parts
   alcohol part                         part
34   8/6/2012                 NOVOZYMES PRESENTATION




Novozymes’ discovery and development of
enzymes for Biocatalysis
                Resolution               (Tetrahedron: Asymmetry 2002, 13, 1315-1320)

                              NH2          Novozym 435                             NHAc                         NH2
                                                                                           +
                                                 EtOAc
           R                                                          R                           R
                      rac                                                    (R)                          (S)


                     Transesterification                                  Desymmetrization

           R'                                                                    OH                       OAc
                                                           Lipase                           OAc
                      O            + CH3OH
       R                                               Org. solvent          L     M   Novozym 435    L     M
                 O                                                                      Ru-catalyst


                 R'                              R'
                          O                                O                     NH2                      NHAc
           R                         +                                                      OAc
                                             R
                      O                                                      L     M   Novozym 435    L     M
                                                       O
                                                                                        Ru-catalyst



           Or polymerization and carbohydrate ester synthesis reactions
35   8/6/2012   NOVOZYMES PRESENTATION




Polymerization synthesis reactions

                    Direct polycondensation of malic acid and
                                 1,8-octane diol




                                                                                             Li 2008



                                                    O                         O
                                            O               Lipase
                                                                                                     *
                                                                         *               O       n

                                                    CH3                           CH3
                      Ring opening          R,S-MPL
                   polymerisation with          O
                         Lipase                                                              O
                                            O       O     Lipase
                                                                     *
                                                                         O              O            n   *
                                                                             Poly(TMC)
                                            TMC
36     06/08/2012    NOVOZYMES PRESENTATION




  Screening and engineering tools provide the
  basis for new developments


 Specific on alcohol
  part and allows some
  branching on acid part


                                                                             Stereo selectivity on the acid side – also with
                            Large and small pocket
                                                                             e.g. Ibuprofen.




                                            Alcohol

                                Acid
                                                                                              Acid
                                                                                                                                Alcohol




                                                                                                                                                References:
                                           • Uppenberg,J.et al (1994) The sequence, Crystal structure determination and refinement of two crystal forms of
                                                                                                 lipase B from Candida antarctica. Structure 2, pp.293-308.
                                                                                               • Henke, E. et al (2000 ) Monatshefte für chemie 131 p. 633
37                 Novozymes - Biochemicals Presentation/TSJA




External R&D and expertise


                                         Rich Gross


     ”Enzymes catalyse reactions which classical catalysis is not able to perform”




                                       Martin Hofrichter,
                                       University of Zittau,
                                       Germany


     Oxidreductases, lignin degradation
Novozymes key technologies deliver key enablers
for the biobased society



        1                               2                              3

                              Systems biology and          Enzymes for key reactions in
                              molecular biotechnology to   the chemical industry
                              create highly efficient
                              ”superbugs”




 Enzyme systems for 1st and
 2nd generation biomass
 conversion




                                            4    Strong partnerships
                                                                                          38
Conclusions:

  • The sugar platform is ready for implementation
  • Market pull for renewable chemicals
  • Untraditional partnerships - combine biology & chemistry
  • new growth markets for grain processors, biotech companies and
    consumer goods companies
  • In tune with the environment




                                                                     39
40




     Thank you!




                  tsch@novozymes.com
Biological solutions in a chemical world, Green Polymer Chemistry 2012
1 de 41

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Biological solutions in a chemical world, Green Polymer Chemistry 2012

  • 1. BIOLOGICAL SOLUTIONS IN A CHEMICAL WORLD Thomas Schäfer Senior Director, R&D Cologne, March 2012
  • 2. Safe Harbor Statement This presentation and its related comments contain forward-looking statements, including financial expectations. Forward-looking statements are by their very nature associated with risks and uncertainties that may cause actual results to differ materially from expectations. The uncertainties may include unexpected developments in the international currency exchange and securities markets, market-driven price decreases for Novozymes’ products, and the introduction of competing products in Novozymes’ core areas. 2
  • 3. Novozymes – The World Leader in Bioinnovation • Largest market share of all players in Global enzyme market Industrial Enzymes (47%) 2009 value: DKK ~ 16bn • More than 60 years legacy in the Novozymes Danisco DSM Others Captive business • 2011 sales of DKK 10,510m 47% 21% 6% 16% 10% (+8% in DKK, +10% in LCY, +7% organic) 0% 20% 40% 60% 80% 100% • 20 years sales growth CAGR of 8% • EBIT: DKK 2340m (+11 %) • ~ 14% of sales spent on R&D • + 6,300 granted and pending patents • + 5,500 employees Enzyme Business BioBusiness • Global Organisation Household Food & Feed & Micro- Biopharmaceutical Bioenergy • More than 700 products used in 130 Care Beverages other Tech. organisms ingredients countries in over 30 different industries *A+B shares April, 2011 3
  • 4. Delivering Tomorrow’s Solutions Today Delivering solutions from Helping companies This unique approach nature: become more efficient: leads to: Enzymes energy efficiency “more with less” combined with… Active microbial products saving raw materials higher quality Proteins & peptides reducing waste lower costs Polymers replacing petro-chemicals better yields and a better Fermentation is central environment 4
  • 5. Reducing CO2 Emissions Together with Our Customers • In 2009, Novozymes helped customers save 27 million tons of CO2 – equal to half of Denmark’s annual CO2 emission • Goal: 75 Mio tons saved in 2018 Net CO2 saving using 1kg enzyme in different production processes 3800 kg 3400 kg 1300 kg Up to 600 kg CEREAL FOOD 150 kg 150 kg 200 kg BIOCATALYSIS 40 kg 100 kg 30 kg OILS & FATS PAPER FOOD BIOETHANOL DETERGENT LEATHER TEXTILES ANIMAL FEED 5
  • 6. Using Nature’s own Resources Enable Sustainable Solutions and Acknowledgement Top 1% of Environmental Investment Organization carbon reporting Best in Class Storebrand SRI Member of Global100 by Innovest Member of FTSE4 Good Global and Europe Member of SB20 by SustainableBusiness.com Member of Cleantech Index Member of OMX GES Sustainability Index Dow Jones Sustainbility index Biotechnology sector leader 6
  • 7. Novozymes’ Vision • Less need for energy, water and chemicals • Better utilization of raw materials • Less CO2 emissions • Ability to convert agricultural feedstocks • Ability to produce food, feed, fibres, fuels & materials 7
  • 8. 8 NOVOZYMES PRESENTATION Biorefinery as central element
  • 9. 9 Summary: Novozymes key technologies deliver key enablers for the biobased society 1 2 3 Systems biology and Enzymes for key reactions in molecular biotechnology the chemical industry to create highly efficient ”superbugs” Enzyme systems for 1st and 2nd generation biomass conversion: The Sugar Platform 4 Strong partnerships
  • 10. Central Working Hypothesis: Sugar is the New Oil Fuel Chemicals Energy … 10
  • 11. Why Renewable Chemicals? • The market is of significant size • Volatile crude oil prices Commodity Chemical Market Size (2005): ~ USD 360 billion Rest of Source: World Technology Review, Japan 9% MIT, Oct 2010 Western 11% Europe 35% • Strong growth in BRIC-countries keeps demand for petro-derived products high Asia • 9 billion people in 2050, with huge middle 22% classes arising in China and India USA • Energy supply and growing environmental 23% concerns • Technology developments to enable the transition * Excluding pharmaceutical and consumer products • “Going Green”, green mission statements Source: modified from Value Creation, chapter 1 and environmental/sustainability goals Ed. Budde, Felcht, Frankemölle, 2006 defined by many companies: “from tech push to market pull” 11
  • 12. 8/6/2012 NOVOZYMES PRESENTATION Renewable Chemicals: from tech push to market pull ! Illustrative examples 12
  • 13. Traditional Chemicals Come from an Optimized Industry Petroleum-based chemistry Optimization: • Scale • Energy efficiency Level of optimization • Fixed cost reduction • Improved maintenance • Sourcing/supply chains • Value engineering • Plant reliability • On-stream time • … Foundation Development Expansion Diversification Maturity Time 13
  • 14. …while Renewable Chemicals are in their Infancy… Petroleum-based chemistry Level of optimization Challenge • Renewable chemicals have to compete on price and performance • No subsidies • New infrastructure • New value chains Renewable chemicals industry Time 14
  • 15. Novozymes’ Entry Technology: The Sugar Platform • Cellulosic bioethanol drives our technology development Starch Enzyme process Fermentable sugars Yeast Bio- Fermentation ethanol Waste Pre- Enzyme treatment Cellulose biomass process process 15
  • 16. Feb 2010: Novozymes Launches Cellic® CTec2 Allows production of fuel ethanol from biomass @ USD 2.00 to USD 2.50 per gallon, depending on process 16
  • 17. Feb 2012: Next generation Cellic CTec3 ® We can secure your plant’s lowest total cost 17
  • 18. Feb 2012: Next generation Cellic CTec3 ® 18
  • 19. M&G Breaks Ground for First Commercial Plant • Novozymes’ partner M&G begins construction of the world’s first commercial-scale cellulosic ethanol plant • The plant will produce 13 million gallons of ethanol per year from biomass, and is competitive with 60- 70 USD/barrel oil • The biofuels plant will be ready in 2012, and is located in Crescentino, Northern Italy Pictures courtesy of M&G 19
  • 20. Novozymes’ Entry Technology: The Sugar Platform • Cellulosic bioethanol drives our technology development Starch Enzyme process Fermentable sugars Yeast Bio- Fermentation ethanol Waste Pre- Enzyme treatment Cellulose biomass process process Platform Technology: enables production of a broad spectrum of products 20
  • 21. Production of Renewable Chemicals – a Good Fit to our Technology and our Vision Yeast Bio- Fermentation ethanol Fermentable sugars 21
  • 22. Production of Renewable Chemicals – a Good Fit to our Technology and our Vision Yeast Bio- Renewable Fermentation ethanol chemicals Fermentable sugars 22
  • 23. Production of Renewable Chemicals – a Good Fit to our Technology and our Vision Yeast Bio- Renewable Fermentation ethanol chemicals Fermentable sugars Heterogenous Renewable catalysis chemicals 23
  • 24. Partnering is essential for us Yeast Bio- Renewable Fermentation ethanol chemicals Fermentable sugars Chemical Renewable Catalysis chemicals Novel engineered pathway Renewable -- chemicals Novel Bioprocess/ Enzymes 24
  • 25. NOVOZYMES PRESENTATION – May 2010 EMEA Chemicals Forum The renewable chemicals pipeline in more details 3-HP Bio-Acrylic acid Propanol Bio-Polypropylene Renewable Chemicals sugars Glycols Platform Not disclosed Not disclosed Fructose HMF/FDCA Non-exclusive New Leads 25
  • 26. HMF HMF - a new biochemical building block BioBusiness, Novozymes
  • 27. 27 6 August 2012 Novozymes - Biochemicals Presentation HMF/FDCA have strong potentials to be future building blocks in the chemical industry  Unique molecules with many new Extract from “DOE Top 12 Report” application opportunities  HMF/FDCA can replace aromatic compounds that are challenging to produce from renewable feedstock  Favourable production costs, no “CO2 lost” in production process HMF FDCA 5-hydroxymethyl Furan-2,5-dicarboxylic furfural acid
  • 28. 28 6 August 2012 Novozymes - Biochemicals Presentation HMF could serve multiple markets: from speciality chemicals to fuel Market volume Fuels Polyesters Speciality chemicals Plasticizers FDCA as partial PIA/PTA replacer in PET … etc. etc. (see Appendix B) Bisphenol A replacement in polycarbonate and epoxy resins FDCA as phthalate replacer in plasticizers … etc. etc. (see Appendix A) Time
  • 29. 29 6 August 2012 Novozymes - Biochemicals Presentation The “Novozymes HMF Technology” focuses on utilising glucose as feedstock for HMF H O CH2OH H OH O HO O O O HO H GI HO H H+ O Ox O H OH H OH HO OH H OH H OH Step 1 Step 3 FDCA CH2OH CH2OH Step 2 HMF FDA Glucose Fructose 5-hydroxymethyl furfural furan-2,5-dicarboxylic acid Chemical and Chemical Saccharification enzymatic catalysis oxidation Enzymatic sacchari- Enzymatic production Chemical oxidation of fication: from starch of HMF via conversion HMF to FDCA tested in to glucose of glucose to fructose lab/pilot scale NEW: Enzymatic oxidation
  • 30. Partnering is essential for us Yeast Bio- Renewable Fermentation ethanol chemicals Fermentable sugars Chemical Renewable Catalysis chemicals Novel engineered pathway Renewable -- chemicals Novel Bioprocess/ Enzymes 30
  • 31. 31 NOVOZYMES PRESENTATION Enzymatic modifications relevant for the chemical industry: > het/homogenous catalysis! Esterification and ester • Application of lipases & cutinases in aqueous or non- aqueous environment. Can be enantioselective. Also used for hydrolysis polyester synthesis. Nitrile hydrolysis • Hydrolysis to amide or carboxylic acid under mild conditions. Can be enantioselective. • Polymerization of aromatic structures by hydrogen Free-radical polymerization abstraction using oxidoreductases • Oxidation of aromatic side chains Side chain oxidation using oxidoreductases • Hydroxylation of aromatic or aliphatic carbon using Hydroxylation oxidoreductases. Can be enantioselective • Epoxidation of double bonds using lipases Epoxidation or oxidoreductases 8/6/ 201 2
  • 32. 32 8/6/2012 NOVOZYMES PRESENTATION Novozymes’ enzymes in Biocatalysis  Proteases  Esterases/cutinases  Oxido-reductases; laccases, peroxidases, chloroperoxidase  Amylolytic enzymes  … Lipases  Commercial lipases with varying specificity  A large number of non-commercial lipases including variant lipases
  • 33. 33 8/6/2012 NOVOZYMES PRESENTATION From a universe of Lipases - Three model types of lipases with different specificity CalA type of CalB type of TLL type of enzymes enzymes enzymes • Candida Antarctica • Candida Antarctica • Thermomyces lipase A lipase B lanuginosus lipase • Allows branching on • Allows larger groups • Allows larger groups C-alpha and bulky on acid part and high on both alcohol and side chains on the specificity on alcohol acid parts alcohol part part
  • 34. 34 8/6/2012 NOVOZYMES PRESENTATION Novozymes’ discovery and development of enzymes for Biocatalysis Resolution (Tetrahedron: Asymmetry 2002, 13, 1315-1320) NH2 Novozym 435 NHAc NH2 + EtOAc R R R rac (R) (S) Transesterification Desymmetrization R' OH OAc Lipase OAc O + CH3OH R Org. solvent L M Novozym 435 L M O Ru-catalyst R' R' O O NH2 NHAc R + OAc R O L M Novozym 435 L M O Ru-catalyst Or polymerization and carbohydrate ester synthesis reactions
  • 35. 35 8/6/2012 NOVOZYMES PRESENTATION Polymerization synthesis reactions Direct polycondensation of malic acid and 1,8-octane diol Li 2008 O O O Lipase * * O n CH3 CH3 Ring opening R,S-MPL polymerisation with O Lipase O O O Lipase * O O n * Poly(TMC) TMC
  • 36. 36 06/08/2012 NOVOZYMES PRESENTATION Screening and engineering tools provide the basis for new developments  Specific on alcohol part and allows some branching on acid part Stereo selectivity on the acid side – also with Large and small pocket e.g. Ibuprofen. Alcohol Acid Acid Alcohol References: • Uppenberg,J.et al (1994) The sequence, Crystal structure determination and refinement of two crystal forms of lipase B from Candida antarctica. Structure 2, pp.293-308. • Henke, E. et al (2000 ) Monatshefte für chemie 131 p. 633
  • 37. 37 Novozymes - Biochemicals Presentation/TSJA External R&D and expertise Rich Gross ”Enzymes catalyse reactions which classical catalysis is not able to perform” Martin Hofrichter, University of Zittau, Germany Oxidreductases, lignin degradation
  • 38. Novozymes key technologies deliver key enablers for the biobased society 1 2 3 Systems biology and Enzymes for key reactions in molecular biotechnology to the chemical industry create highly efficient ”superbugs” Enzyme systems for 1st and 2nd generation biomass conversion 4 Strong partnerships 38
  • 39. Conclusions: • The sugar platform is ready for implementation • Market pull for renewable chemicals • Untraditional partnerships - combine biology & chemistry • new growth markets for grain processors, biotech companies and consumer goods companies • In tune with the environment 39
  • 40. 40 Thank you! tsch@novozymes.com