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http://www.green-and-energy.com



Version 1,0 - July 2011

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                                                                                                 i
Table of Contents
Prologue
                                                        1

Introduction
                                                    2

A brief overview
                                                4

1-How do you charge an electric car?
                           11

2-What is the lifespan of an electric car?
                     16

3-What is the range of an electric car?
                        20

4-What are the costs of an electric car?
                       25

5-Do governments promote the purchase of electric cars?
        29

6-Is the electric car just another passing fad?
                32

7-What are the levels of CO2 emissions from electric cars?
     35

8-What kind of maintenance and repair do electric cars need?
   38

9-Will the batteries be available in the long term?
            40

10-How are electric car batteries recycled? 
                   43

Conclusion/ Summary
                                            45

Glossary of key terms related to electric-mobility
             50

The Authors
                                                    54




                                                                     ii
Prologue
                                                               Today, the issue of electric
                                                               mobility is more current than
                                                               ever. After conducting many
                                                               conversations with people who
                                                               are not experts in the field and
                                                               having analyzed their needs, we
                                                               realized that the general public
                                                             lacks fundamental information
                                                             about electric mobility and its
                                                             modern use. This book was
motivated by the desire to remove this deficit in basic information, or at the very least, reduce
it. It is not aimed at the scientific community and specialized public but rather for general
readers who are interested in learning more about the subject.

The authors are three scientists who have dedicated themselves to the issue both during and
after their studies. They collectively decided to explain and share their knowledge on electric
mobility, explaining it in a way that is simple to understand, removing any existing prejudices and
refuting any misconceptions.

This has been accomplished by avoiding the excessive use of puzzling technical vocabulary or
the excessive use of data. A thorough reading of this book will provide you with a basic
knowledge of electric mobility and give you the opportunity to learn about the advantages and
current disadvantages and the possible solutions to these issues.

This book is designed to give an independent view of the electrical performance of the cars and
their various uses as well as to provide the reader with an informed understanding of the topic.




                                                                                                1
Introduction

„What interests you about electric
mobility?“ - A survey.
Before we started working on this guide it was important for us to know what questions were
most important for the public. With this objective, we published a survey on the internet on
various platforms. We eventually managed to encourage 4,000 people from different areas,
countries and ages to participate in a survey. They were provided with a questionnaire consisting
of 20 questions on electric mobility and, taking into account their interests and prior
knowledge, were asked to prioritize their answers according to relevance and importance. The
results of the survey are shown in the chart below.

                   How do you recharge an electric car?                      97,0 %
                  What is the lifespan of an electric car?                   96,5 %
         How much autonomy does an electric car have?                        95,5 %
                   What are the costs of an electric car?                    95,3 %
  Are there any governmental subsidies for electric cars?                  88,6 %
                    Is the electric car just another hype?                 87,8 %
What are the levels of CO2 emissions from electric cars?                   87,1 %
     What kind of maintenance and repair do they need?                     86,8 %
         Will the batteries be available in the long term?                83,9 %
              How do you recycle electric car batteries?                  80,1 %
                                                             0 %   25 %        50 %         75 %   100 %

                      important                  unimportant               doesn’t matter




          Figure 1: The ten most important questions about electric mobility




                                                                                                      2
Number one on the list and therefore the question that generates the most interest is the
question about how to recharge an electric car. The demand for information is also largely
focussed around the life and autonomy of operating an electric vehicle. In turn, the survey
frequently threw up questions about the price of the vehicles and the promotion of them in
different countries. The participation of almost 4,000 respondents demonstrates the great
interest in electric mobility and the number of people interested in learning more about the
topic.

The survey helped us to discover the ten most common questions about electric mobility.




                                                                                          3
A brief overview
Currently, car dealers mainly feature cars with a
conventional combustion engine. However, as this         Did you know that the first
book will attempt to explain, they are beginning to      electric car was built in 1834 by
understand that in the future, sales of hybrid and       Thomas Davenport? The vehicle
electric cars will grow. In this context, modern and     was a prototype and did not have
alternative technology frequently appears as a           rechargeable batteries. When Carl
series of concepts, parameters and names that you        Friedrich Benz introduced the first
may have heard of but whose correct definition is         petrol automobile in 1885, the
not fully known. To prevent possible confusion and       electric car was already known,
to provide clarity from the beginning, this chapter is   but the low cost of fuel at the
an introduction to the subject and provides a            time meant that the combustion
concise perspective on these technologies, as well       engine prevailed.
as explaining some of the new concepts.
                                                         Source: http://de.wikipedia.org/
Even the manufacturers themselves have problems      wiki/ Thomas_Davenport
using the correct technical vocabulary. This is
demonstrated in the official description of a
product written by a British subsidiary of a US car manufacturer. It indicates an electric car
battery with a capacity of 111 kWh (kilowatt hours), a fact which simply cannot be true. The car
has 111 kW, a measurement that is used to indicate the electrical power more than to refer to
the capacity of the electric car’s battery. (see http://www.green-and-energy.com/blog/the-need-
forclarification-around-evs/).




                                                                                              4
The main difference between cars
                                                            with a combustion engine and an
                                                            electric motor lies in the energy
                                                            source used to enable locomotion.
                                                            In combustion engines the energy
                                                            sources are liquid or gaseous fuels
                                                            derived mostly from fossils. Both oil
                                                            and natural gas are accessible and
                                                            finite resources. Additionally, access
                                                            to these materials is restricted to
                                                            cer tain regions which has
                                                            generated a significant dependence
                                                               on imports from the countries
                                                               where the fuels are found. The
need for these deposits has often resulted in political tension and even war.

For decades the increasing global demand and limited supply of these resources has led to a
continuous increase in the price of petrol and diesel. Another basic argument against the use of
fossil fuels is the environmental impact caused by their burning. For example, it is from carbon
dioxide emissions that we get the so-called “Greenhouse Effect” that has been proven to cause
climate change, resulting in many countries committing to reduce their emissions. Therefore,
despite the claims that liquid and gaseous fuels can be obtained through Biomass, these
methods have certain disadvantages. For example, to obtain the necessary amounts of Biogas
and other Biofuels it would be necessary to turn to agricultural areas that are otherwise needed
for food production. This is particularly problematic in those countries where food production
and supply of goods for the general population is already difficult.




                                                                                              5
T h e f a c t s o u t l i n e d a b ove
demonstrate that the internal             Did you know that the CO2 produced during the
combustion engine alone does              combustion of biofuels is almost the same as the
not represent the technology of           amount a plant captures during its growth? For that
the future, although at the               reason, biofuels are CO2 neutral.
present time it satisfies almost all
consumer mobility needs. Unlike
conventional vehicles, electric cars store the energy they need for their operation in chemical
form in a battery. Cars with combustion engines also use batteries to store energy, not for
traction but primarily for starting the engine. In this context they are described as “starter
                                               batteries”. If the accumulated energy is used for
                                               the motion (traction) of the vehicle they are called
                                               “traction batteries”. Traction batteries can store a
                                               much higher quantity of energy than the starter
                                               battery. An ordinary lead-acid battery is adequate
                                               for a starter battery, while the traction battery
                                               requires more advanced technologies such as
                                               lithium-ion or nickel-metal hydride (Ni-MH).

                                               The energy for the electric traction can be
                                               obtained through local and renewable energy
                                               sources. Thus, through electric mobility emission
                                               free mobility can be ensured. Another advantage is
                                           that the dependency on oil or gas producing
                                           countries is no longer existing. Therefore, the
                                           vehicle owner is not subjected to the costs
                                           dictated by the oil companies. If the electricity is
not produced emission free, electric cars are responsible for CO2 emissions which are not
emitted into the environment from the vehicle, like conventional cars, but from the production
process.




                                                                                                6
Along with the extensive number of utility companies there are also numerous methods of
producing energy through both fossil and renewable sources, meaning that supply problems or
dependence can be virtually eliminated. CO2 emissions per kilowatt hours vary from country to
country depending on the used power plants respectively used methods for the generation of
electricity. The current emissions of different countries are shown in the figure below. France,
with about 102  g  of  CO2/kWh, is amongst the countries with the lowest specific emissions
worldwide. This is because over 75  %1 of the electricity is generated by nuclear plants which
have relatively low CO2 emissions when compared to plants fueled by coal, gas or oil.




                                                                                              CO2 emissions of electricity production in kg/kWh
                                                                                        900


                                                                                        720


                                                                                        540


                                                                                    360
                                                                          813
                575                                           667
                                                                                    180
                                                   454
                            249
                                                                                    0
                                        102



                  Germany         Austria     France     Europe     USA     China




          Figure 2: Specific emissions for electricity production in different countries2,3




1 http://www.world-nuclear.org/info/inf40.html
2 http://www.zukunft-elektroauto.de/pageID_8368817.html [GEMIS (2009)]
3 http://www.umweltbundesamt.at/fileadmin/site/publikationen/REP0303.pdf




                                                                                                                                                  7
Due to technological advances and the
growth of renewable systems, the                Did you know that the vehicle known as the
average carbon dioxide emissions from           Lohner-Porsche was displayed at the
power plants are continuously                   Universal Exhibition in Paris in 1900? It was
decreasing. Thus, the levels of CO2 per         an electric car with the motor on the wheel
kilowatt hour produced will also                hub. The image shows the racing version
continue to decrease. Even if the electric      with the electric wheel hubs on all four
cars are not recharged by electricity           wheels!
generated solely through renewable
energies the emissions will still decline.
The CO2 emissions will be separately
reviewed in Chapter 7.

Along with the pure electric cars that
are slowly arriving on the market there
are also hybrid cars that are already
growing in popularity. The term “hybrid”
generally refers to vehicle systems in
which two or more technologies are              Source: http://de .wikipedia.or g/wiki/
combined. They have an internal                 Ferdinand_Porsche#Elektroauto_Lohner-
combustion engine and an electric               Porsche
motor which make them a ver y
attractive option, as apart from the
lower energy consumption and therefore lower emissions of gases that cause pollution, they can
be propelled purely through electricity even if only for relatively few kilometers. In this way you
get the advantage of both technologies and compensation for the disadvantages of each.




                                                                                                8
The electric motor is, in terms of efficiency, superior
   Did you know that the                   to the combustion engine. An electric motor has an
   Greenhouse Effect is caused by          efficiency factor of circa 95  % or more whereas a
   greenhouse gases like CO2 or            modern diesel powered engine only has a maximum
   methane. The greenhouse gases           efficiency of about 35  %. Depending on the driving
   constrain the transmission of the       characteristic and the route profile (for example
   suns rays reflected by the earths        driving in city traffic), this value is further reduced by
   surface, which leads to rising          a couple of percentage points and most of the fuel is
   global temperatures. Scientists as      used to heat the atmosphere rather than to propel
   well as politicians came to a           the vehicle.
   worldwide agreement that the
                                           Another advantage of the electric car is the ability to
   extreme characteristics of the
                                           recover the kinetic energy during braking. Braking,
   current greenhouse effect and
                                           which has been a purely mechanical process up to
   therefore global warming is
                                           n ow, c a n b e a l s o a c c o m p l i s h e d t h r o u g h
   caused by the emissions created
                                           electromagnetic forces that generate electricity and
   by humanity.
                                           recharge the battery. This is known as “recuperation”
                                           and is particularly effective when driving in city
                                           traffic.

Currently there are many different configurations in the world of hybrids. They differ according
to the various traction components as well as the degree of electrification of the vehicle. The
variety reaches from Micro-Hybrid electric cars with only a “Start and Stop” function to electric
cars with a so called Range Extender, which could be a small engine or fuel cell. The Range
Extender generates electric energy while driving in order to recharge the battery or to directly
drive the electric engine.




                                                                                                     9
In a pure electric vehicle (EV) the engine is omitted. The car is equipped exclusively with an
electric motor powered only by the battery.




           Electric motor / generator       Battery
           Range Extender          Fuel tank                           Electronics


        Figure 2: Hybrid car (left) and a pure electric car (right)




                                                                                         10
1-How do you charge an
electric car?

What are the different ways to recharge
an electric car?
                                                                  Cur rently there are no
                                                                  standardized methods for
                                                                  charging electric cars, but we
                                                                  assume this will change soon.
                                                                  Generally there are three main
                                                                  ways: conductive charging,
                                                                  inductive charging and by
                                                                  changing the battery.

                                                                 Using the conductive method
                                                                 the car (battery) is connected
by a cable and plugged directly into an electricity provider. The inductive method, in contrast,
works through electromagnetic transmission without any contact between the EV and the
charging infrastructure. The charging spot is equipped with wires which carry an alternating
current as soon as the EV is at the right place. The alternating current creates an
electromagnetic field, which affects the receiver (also consisting of wires) in the EV in a way that
a current is induced and charges the battery. This method is the same as that used to charge
electric toothbrushes.

Currently, both the automotive industry and operators of charging stations prefer conductive
charging because it is much cheaper and more efficient. Yet there are several R&D projects
which focus on the further improvement of inductive charging, because it offers a way better
user comfort and could be a key feature for electric mobility.




                                                                                              11
The third possibility takes into consideration the swapping of discharged batteries with fresh
ones in a swapping station. This concept is being developed today by, amongst others, an Israeli
company. However for this to be possible the dimensions and internal connections for the
batteries must be standardized. Each electric car from each manufacturer would have to have
virtually the same size, shape and type of battery. As this reduces the OEM’s freedom of design
and given that the choice of placement of the battery would be severely reduced, most of the
manufacturers reject this method.


How long does it take to charge the
batteries?
                                                             The time required to recharge the
                                                             batteries depends on several
                                                             factors. Firstly- the available power
                                                             from the grid and the state of
                                                             charge of the battery. Secondly,
                                                             there are the specific
                                                             characteristic values of both the
                                                             car and the battery such as the
                                                             battery type, the cooling system
                                                             and the maximum permissible
                                                             current.

                                                            For example , a conventional
household outlet in Europe can achieve an output close to 3.5 kilowatt (kW) (Analog to Level 1
charging in USA, with 2 kW). Therefore, a battery with a capacity of 3.5 kilowatt hours (kWh)
can be charged in one hour, regardless of any energy losses and other effects during the charge.
This means that the procedure for charging a 20 kWh traction battery takes around 6 hours (in
USA with Level 1 10 hours). However, a high voltage power port supplies around 22 kW (Level
2 charging) so the same battery would be fully charged in around 50 minutes. This fast load can
only be guaranteed in facilities that have been technically upgraded for this purpose which




                                                                                             12
represents a considerable expense. Furthermore, the current battery types still react sensitively
to variable charging methods and therefore these methods of fast charging are not yet standard.

It could be that the implementation of fast charging infrastructure would be a result of simply
putting it in the public’s consciousness, to demonstrate to the users that fast charging is possible
and that additional unscheduled trips could be fulfilled. Vehicles are generally used every day and
owing to the average distances travelled and the time the vehicle is parked etc., a level 1
charging installation should suffice in a majority of cases.

As for the amount of energy recharged there are two reasonable possibilities: A complete
charge to 100 % or an 80 % charge. An 80 % charge is recommended when the process needs
to be finished in a hurry and if you are not going to make long journeys afterwards. The
problem with charging the batteries is that the charging of the last 10 or 20 % is slower and
produces more losses in the form of heat. The following figure can help to explain the influence
of load power during the process of recharging car batteries.


                                                        Level 1          Europe’s level 1     Level 2   Level 3

                               10


                                8
      Charging time in hours




                                6


                                4


                                2


                                0
                                    0          5             10                   15              20              25   30
                                                                  Amount of energy recharged in kWh




                               Figure 3: Time necessary for the charging process depending on the charging power and the
                                         amount of energy required.




                                                                                                                            13
Battery swapping would be, in terms of time demand,
probably the best way to provide a full battery. With the                    Did you know that you
technologies available today it would just take around a                     would have to pay about
minute to get a fresh one. The downside of this technology                   10,50 € for a 100 km
is it’s high cost. It would involve not only a new and                       drive with a conventional
expensive infrastructure (the swapping stations) but you                     car (for an average fuel
would also need a certain amount of costly batteries for                     consumption of 7 l/
the exchange. It would also be necessary to standardize                      100km and a fuel price of
batteries to be compatible with all car models and because                   1,50 €/l)? With an EV the
of this the removable battery system is rejected by many                     cost would just be around
OEMs as well as many investors in this sector.                               4 € ( fo r a n e n e r g y
                                                                             demand of 20 kWh/
The recharging time is one of the most important aspects
                                                                             100km and a price of 0,2
in the discussions about electric mobility. A look at the
                                                              €/kWh).
average use of the car4 demonstrates that a large part of
the vehicle’s lifetime is spent off the road so in most cases
fast charging is not necessary. Furthermore, most of the
every day journeys in Germany and Europe are below 50  km and could easily be fulfilled by
electric vehicles despite the range limitation.




4 Grau, A.: Pendler: Die Mehrheit nimmt weiter das Auto, Statistisches Bundesamt, Wiesbaden, 2009




                                                                                                      14
When and where can the batteries be
recharged?
In theory, the batteries could be recharged at any time
and in any place that has an electrical installation
available. This means that the car could be charged
either at home or at the workplace as well as at a
public charging station. There are plans for the future
implementation of charging stations at strategic
points, e.g. in car parks or at shopping malls. In this way
the energy can be partially or even completely
recharged easily while the owner is, for example, in the
supermarket or visiting a doctor. Yet, these public
stations are especially useful for partial charging. It is
more convenient to fully charge the batteries in the
evening. There are two reasons why this is more
desirable: firstly because cars are generally used less in
the evenings and secondly because there is less
electricity consumption in the evenings so the grid will
not be overloaded. There is a further cost advantage if
the consumer has the possibility of contracting a
cheaper night time electricity tariff. This would not only
prevent change in the network stability but would
reduce the demand for new power plants. With the help of “smart” electricity meters
commonly known as “SmartMeters” you can recharge your vehicle at a time of night that would
be more economical.




                                                                                      15
2-What is the lifespan of an
electric car?
                                                                   The lifespan of an electric car depends
                                                                   primarily on the battery. The lifespan of
                                                                   the rest of the vehicle’s components is
                                                                   comparable to those of conventional
                                                                   cars or may even do need less
                                                                   maintenance. For example, the lack of a
                                                                   gear system or a complex cooling
                                                                   system for the engine saves a lot of
                                                                   visits to the mechanic.

                                                                   Some automobile companies currently
                                                                   offer a guarantee on traction batteries.
                                                                   For example , the GM5 Volt is
                                                                   guaranteed for 8 years and/or 160,000
                                                                   km6 (100,000 miles) and the Tesla
                                                                   Roadster comes with a 7 year and/or
                                                                   160,000 km7 guarantee.

                                                                   Like all other chemical storage systems,
                                                                   lithium batteries, currently the most
                                                                   promising technology for use in electric
                                                                   cars, react to environmental effects and


5 http://www.auto-motor-und-sport.de/eco/gm-gewaehrt-acht-jahre-garantie-auf-volt-batterie-acht-jahre-garantie-
auf-batterie-des-volt-1930194.html
6 http://gm-volt.com/2010/07/19/chevrolet-volt-battery-warranty-details-and-clarifications/
7 http://www.teslamotors.com/blog/program-update




                                                                                                           16
show signs of wear, so their life can be limited to some extent depending on their use.

                                           This signifies that the battery capacity is reduced
   Did you know that lithium               slightly with each charging cycle due to the
   batteries are constantly aging?         numerous internal reactions caused by the charging
   There are sever al inter nal            process.
   processes which lead to an aging
                                           Put simply, the loss in capacity (aging) of the
   during the phases of usage
                                           batteries accelerates significantly with the
   (charging and discharging) as well
                                           temperature and the current as well as the number
   as during periods of storage.
                                           of charging cycles.
   Therefore the possible usage of
   current lithium batteries today is      This background knowledge answers the most
   limited to a maximum of 8 to 10         common questions about the lifespan of an electric
   years.                                  car. As for the “memory effect” (an effect observed
                                              in some batteries that causes them to hold less
                                              charge, specifically when the batteries lose their
maximum energy capacity when they are repeatedly charged after being only partially
discharged) known from batteries of the past it is safe to say that this effect does no longer
exist, or it should only minimally affect modern batteries.




                                                                                          17
Do the batteries age faster in Winter or
Summer?
Low temperatures, without being extremely low, both during use and when the vehicle is
parked, reduce the pace of the aging process in lithium batteries. For this reason the batteries
deteriorate markedly slower in winter than in the summer. During the summer months it makes
sense to protect the batteries with an appropriate cooling system.

That said - extreme low temperatures can also damage some types of batteries.


Is the lifespan of the battery longer if the
car is used less often?
Lithium batteries are
affected by calendaric aging
as well as an aging due to
the charging and discharging
cycles. Calendaric aging
means that regardless of
usage, the batteries will age
as time passes by. Because
of this effect the lifespan of
a lithium battery is reduced
to 10 years, 15 maximum, even when it is not used.

On the other hand, the cyclic aging is dependent on the frequency that the battery is charged
and discharged. Modern batteries can withstand between 2,000 and 3,000 cycles (charging and
discharging) so assuming a full charge cycle per day the life of the battery would be between 5
and 8 years. Under this assumption and depending on the type of battery you could say that the
life of a battery can be lengthened by moderate use. Yet, in general there are certain limitations
for the batteries life, which can not be prolonged even by not using the vehicle.




                                                                                             18
Depending on the type of battery, cyclic aging may be lower than calendaric aging. Put in other
words, no matter how many miles the car travels, the aging of the battery is dictated by the
passage of time.


How can the lifespan of the battery be
influenced?
The life of the lithium battery depends directly on their proper use. Mishandling can have a
negative influence in the conservation of energy storage and handled correctly the life of the
battery can be extended considerably. The main factor here is the temperature of the battery,
coupled with the correct charging and discharging. Fast charging will lead to higher current flow
(amps) into the battery and will accelerate cyclic aging. It will lead also to higher battery
temperatures and thus to faster aging due to the temperature.

Both overcharging and deep discharging can also
shorten the battery life. These two effects are usually             Did you know that the
regulated and prevented by the electronics of the                   ener gy consumption in
vehicle.                                                            winter, with temperatures
                                                                    touching freezing point, can
The battery life is currently estimated to be 5 to 8
                                                                    rise from 16 kWh/100 km to
years. In contrast, the average life of a conventional car in
                                                                    24 kWh/100 km just by
Europe is about 12 to 15 years8 , which is considerably
                                                                    using the heating? This means
longer. This is one of the weak points of the electric car
                                                                    that the range of the vehicle
and explains why the companies are working hard to
                                                                    lowers from 120 km to 80
improve this statistic.
                                                                    km.
However, if the total costs of ownership are taken into
account, an electric car can be cost effective compared
to a conventional vehicle despite the shorter lifespan and higher investment.




8 http://www.eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=SEC:2007:0015:FIN:DE:HTML




                                                                                                19
3-What is the range of an
electric car?
                                                                            In theory the range
                                                                            of an electric car
                                                                            depends on both the
                                                                            energy stored and
                                                                            the amount of
                                                                            energy required by
                                                                            the car.

                                                                    The greater the
                                                                    capacity of a traction
                                                                    battery, the greater
the range of the car. However the range can be reduced by the manner the vehicle is driven.
The energy consumption of an electric car in Europe is given in kWh (kilowatt hours) per 100
km. A small electric vehicle driven in city traffic needs on average 15 kWh/100 km, which when
translated into liters of gasoline is about 1.5 liters/100km (157 MPG). The consumption of a
traditional car in urban traffic is, as everybody knows from experience, about or even more than
7 liters of gasoline per 100km (35 MPG and lower). This clearly demonstrates that the energy
requirements of an electric car are far below that of the combustion car.

A car equipped with a traction battery of 30 kWh and a specific energy consumption of 15
kWh/100 km has a theoretical range of 200 km. This theoretical range is further influenced in
practice by the way the vehicle is driven and other parameters like cooling and lights. These
parameters also appear in conventional vehicles with combustion engines but affect the electric
car’s range considerably more because of the lower energy stored in the battery compared to
the quantity of energy stored in gas tanks.




                                                                                           20
Before getting into the specifics of the aforementioned parameters we should clarify the
relationship between the speed and power demands of the car. Both electric cars and
conventional cars need more power at higher speeds. For conventional cars, this effect reflects
in a higher consumption per 100 km (or lower mileage per gallon) at higher speeds, as shown in
figure 4. If you drive at a high speed for a long journey the car will require more power for a
long period. This leads to a high energy requirement and therefore a small range.



                              100
      Required power in kW




                               75


                                50


                                25

                                                                                                     160   180   200
                                 0                                           100         120   140
                                                             60     80
                                              20      40
                                       0
                                                                         Speed in km/h




                             Figure 4: Power requirement of a car depending on the driving speed.




                                                                                                                       21
Car dependent parameters:
Here you have to look at the weight and shape of the car. The heavier and larger the car, the
higher the driving resistances that have to be overcome while moving the car. For example the
air resistance, which is directly proportional to the front surface of the vehicle, results in high
consumption and low range. This explains why an SUV needs between 10 and 15 liters per 100
km (23 MPG and lower), two or three times more than a small car traveling the same distance
that usually requires 4 to 5 liters per 100 km (52 MPG). iEV is a quick and effective way to
calculate the energy consumption of an electric car, even before having it.9


User dependent parameters:
The driver can influence the range of an
electric car in three ways. As shown in the                     Did you know that calculating your
graph above, the way that you drive plays a                     personal energy
role. If you accelerate too much or                             consumption is essential
maintain very high speeds, the range is                         before buying an electric
affected. The recuperation via regenerative                     car? The authors of this
braking is also smaller on the motorway.                        ebook, recognized the
Other factor s that should not be                               impor tance of this and
overlooked are additional accessories in                        developed a calculation algorithm and
the vehicle such as using the air                               implemented it into an iPhone app to
conditioning or having the heating on. Any                      perform this task.
additional weight also affects the range, if
                                                                http://dottribes.com/iEV
the boot is filled with boxes or bags or all
of the seats are occupied with passengers                       With iEV you can calculate which battery
the vehicle is heavier which has a negative                     will satisfy your mobility needs.
impact on the range of an electric car.




9   EV simulator for electric cars for the iPhone - http://dottribes.com/iev




                                                                                                       22
Environment dependent parameters:
This section includes the outdoor
temperature, the distance travelled and the      Did you know that the ener gy
traffic conditions. The outside temperature       c o n s u m p t i o n i n w i n t e r, w i t h
affects the range because it influences the       temperatures touching freezing point, can
need for heating or cooling. Electric cars       rise from 16 kWh/100 km to 24 kWh/
have in winter, unlike petrol cars, the          100 km just by using the heating? This
drawback that the heating needs to be            means that the range of the vehicle
powered by the battery, which decreases          lowers from 120 km to 80 km.
the range massively. Residual heat from the
                                                 Source: Forschungsstelle für
electrical components is not sufficient to
                                                 E n e r g i e w i r t s c h a f t e . V. , M ü n c h e n
heat the interior of the vehicle due to its
                                                 (unpublished)( http://www.ffe.de)
high performance. Additionally, in very low
temperatures and depending on the type of
battery (e.g NiMH), only a small portion of the energy that is stored can be used to power the
car. Another important factor is geography because during climbs the car requires more energy
which can be recuperated going downhill through braking.

Energy consumption and autonomy depend on the type of journey and this explains why both
can differ considerably. In tests carried out a small electric prototype car demonstrated a
consumption of 10 kWh/100 km in urban traffic, about 15 kWh/100 km in intercity traffic and
20 kWh/100 km on motorways. The reason why motorway journeys require a greater amount
of energy is because of the higher speeds.




                                                                                                        23
In summary, one could say
                                                                   that the limited range of
                                                                   electric cars could cover the
                                                                   mobility needs of the
                                                                   current average driver. 90 %
                                                                   of daily trips made by the
                                                                   average european driver ̶
                                                                   from home to work and
                                                                   work to home ̶ is usually
                                                                   less than 50  km10 and is
                                                                     within an electric car’s
range. Obviously the manufacturers of electric cars are struggling to find solutions for future
mobility requirements and are trying to ensure that the needs of all users can be met by an
electric car, (for example through the use of a range extender). Do you want to see, if an
electric car could be something for you? With iEV you can test it!11




10 www.eds-destatis.de
11 More information for iEV under http://dottribes.com/ebook-iev




                                                                                           24
4-What are the costs of an
electric car?
                                                             For the consumer, the cost is one of the
                                                             most important criteria when buying a
                                                             car. It is the single factor that dictates
                                                             whether the next car you buy will be an
                                                             electric car or not. This brings us to the
                                                             purchase price. Several surveys have
                                                             shown the limits and the surcharges
                                                             that consumers are willing to pay.
                                                             Results showed that consumers would
                                                             spend a maximum of 24,000 €12 for an
                                                             electr ic car with 58  % of the
                                                             respondents stating that they would pay
                                                             an extra surcharge of 4,000 € 13 for an
                                                             electric car if necessary. Automobile
                                                             manufacturers calculate the price of an
                                                             average electric car between 35,000
                                                             and 40,000 € in the European market.
                                                             Similar prices are targeted for the US
                                                             market.

The largest percentage of the price is in the batteries. According to a study by Roland Berger
and the Market Research Institute TNS Infratest, the surcharge will fall below 4,500 € by 2020.
This indicates that there is a noticeable discrepancy between the prices that the users are
prepared to pay and the manufacturers estimated cost. Therefore it is essential to look not only

12 https://www.uni-due.de/de/presse/meldung.php?id=2428
13 http://www.wiwo.de/unternehmen-maerkte/deutsche-sehnen-das-elektroauto-herbei-429125/




                                                                                                  25
at the cost of acquisition but at the cost of the vehicle throughout it’s total cost of ownership
(TCO)14.

Comparing the TCO, it is clear that the electric car, compared to a conventional one, might have
a great potential for savings. The savings generated from electric cars are largely a result of low
energy costs and better efficiency, plus the energy source used is more economical. The
maintenance of the vehicles is also more economical as there is less wear on their components.
This issue is explored in more depth in Chapter 8.

The consumer should not fall into the trap of seeing
only the purchase price of the car which could make         Did you know that a large
him reluctant to purchase it. It should also be taken       propor tion of fuel prices in
into account that there are few electric cars on the        Europe are taxes? They have a
market. However, many manufacturers have                    tendency to rise. The current
announced that they will be launching models in             price of a barrel of fuel is around
2011 and 2012. As soon as mass produced vehicles            90 or 110 dollars a barrel, which
enter the market, the consumer will see a decline in        means just 33 to 37 cents per
price.                                                      liter. The rest of the fuel costs
                                                            are taxes
Batteries are the most expensive element in a
electric car. Currently they cost nearly 1,000 € per
kWh of storage, so the price of a lithium battery with a capacity between 20 and 35 kWh is
between 20,000 and 35,000 €. This is why the purchase cost of an electric car is so high today.
Electric cars will become more attractive when the battery price drops, or alternatively when
the cost of fossil fuels increases.

The car industry is aware of this problem and is working on strategies to lower the price of
batteries for users, for example they have considered the possibility that the customer does not
acquire the battery with the vehicle but instead leases it as a separate component from the
vehicle manufacturers. This way the batteries are removed when they no longer have the
required capacity as a traction battery and can be given a second life through stationary usage.




14 http://en.wikipedia.org/wiki/Total_cost_of_ownership




                                                                                              26
Since all of the electric mobility technology - from the cars to the batteries - is currently still in
the development stage, we can deduce that there is still great potential for cost reduction
through a combination of the effects of mass production and continuous and progressive
technological development.

                                                                       Even today there are both public and private
      Did you know that usually, using energy                          transportation systems that are fully electric
      at night is cheaper than during the day?                         and are very profitable, for example electric
                                                    scooters. The scooters are already available
                                                    on the market in a wide variety of models
and the electric scooters suitable for urban traffic are now on sale for less than 1,000 €.

Electric scooters show slightly higher investment costs than their current petrol equivalents. The
prices depend directly on the battery technology used and their capacity, although the additional
purchase costs are compensated for by lower usage costs over a few thousand kilometers. This
relationship is demonstrated in figure 5.

                                               Electric Scooter           Petrol Scooter
                   1,500 €

                   1,250 €

                   1,000 €
   Overall costs




                    750 €

                    500 €

                    250 €

                      0 €
                             0              1,250                     2,500                3,750           5,000
                                                             Driven distance in km



                      Figure 5: Comparison of costs between an electric scooter and another with a gas powered
                                engine.




                                                                                                                   27
Electric scooters can also be a good additional investment to a car and not only as an
alternative to a combustion engine scooter. A cost analysis demonstrates from what mileage the
acquisition costs of a scooter are amortized.

The saving in running costs of a car can pay for the total costs of buying an electric scooter. The
following figure shows the total costs of an electric scooter as an additional investment to three
Volkswagen models when comparing the amount of kilometers travelled. The graph shows that
the scooter is more economical beyond 6,500 km as an additional investment to the car, taking
into account the current costs of electricity, fuel and other expenses.


                                    VW Passat    VW Golf        VW Polo   Electric Scooter
          4000 €



          3000 €
  Costs




          2000 €



          1000 €



             0 €
                   0                5,000                  10,000              15,000            20,000
                                                 Driven distance in km



              Figure 6: Comparison of the total cost of ownership of an electric scooter with the variable
                        costs of three vehicles15




15 Forschungsstelle für Energiewirtschaft München - (unpublished).




                                                                                                          28
5-Do governments promote
the purchase of electric cars?
                                                            The government’s role is important
                                                            in encouraging people to consider
                                                            electric transport as an option in
                                                            urban areas. After all, as with any
                                                            new technology there are always
                                                            difficulties to be overcome at the
                                                            outset. To answer the initial
                                                            question, there is no universal
                                                            worldwide approach for promoting
                                                            EVs.     Some nations regard the
                                                            direct funding via governmental
                                                            grants for the purchase of an EV as
                                                            a suitable way of introducing of
                                                            e l e c t r i c m o b i l i t y. O t h e r
                                                            governments prefer an increase in
                                                            research and development.

                                                            Leading the way in subsidies for the
                                                           purchase of an electric car is Japan,
                                                           which contributes 10,000 € for the
                                                           purchase of a vehicle of this type. In
this way they are trying to encourage the purchase of the first generation of electric cars which
inevitably are highly prices (as noted in chapter four).




                                                                                                 29
The figure below shows which countries contribute to the purchase of an electric car and how
much they provide as an incentive.


     Japan                                                                                                 10,000 €
    China                                                                              6,800 €
   Canada                                                                          6,400 €
     Spain                                                                  6,000 €
       GB                                                                5,700 €
     USA                                                             5,500 €
    France                                                     5,000 €
      Italy                                    3,500 €
   Ireland                           2,500 €
  Germany       0 €

              0 €                2,500 €                  5,000 €                            7,500 €   10,000 €
                                                Subsidy in € for each country



              Figure 7: Subsidy in Euros provided by each country

As already mentioned before, direct financial support to buyers of electric cars is not the only
way governments can promote the implementation of this new technology. There are a number
of opportunities in the grants that governments provide that the consumer can take advantage
of indirectly, for example investment in research. This ensures the continuous improvement of
the car and battery and the subsequent development of technical innovations. Alongside the
subsidies there are also numerous other state funded aids that may be advantageous for
buyers, such as parking lots or separate lanes for these vehicles in busy areas.




                                                                                                                  30
The different possibilities of direct and indirect promotion are shown in more detail in Figure 8.


                   Common Opportunities for subsidies

            Direct subsidies                                     Indirect subsidies

     • Investment costs associated with                   • Investment for R & D
       the car                                              Automotive and battery
     • Fiscal advantages for the car                        technology
       through the costs of electricity                   • Implementation of an
     • Reductions in insurance costs                        infrastructure Charging stations
     • Loans with low interest rates                        & battery recycling
     • Preferential parking spaces                        • Preparation for market
     •Special driving lanes                                 introduction Field trial in pilot
                                                            regions



         Figure 8: Subsidy possibilities for electric mobility

In summary, one can say that the subsidies governments provide for electric mobility are
reasonable although the governments should be careful not to focus simply on the way the
subsidies are provide, but also be conscious of providing the subsidies at the opportune
moment.

Although Germany aims to take a pioneering role in electric mobility, the German government
is currently left considerably behind their European neighbors in terms of promotion. There has
been much discussion on the provision of subsidies in Germany but so far there are no
subsidies available from the German government, although money has been spent on various
investigations into the subject. Even the smaller countries such as Ireland are considerably more
advanced in the subsidization of electric cars




                                                                                                31
6-Is the electric car just
another passing fad?
                                                                            This question can be
                                                                            answered with a clear
                                                                            and resounding NO. As
                                                                            we have previously
                                                                            explained, electric
                                                                            mobility is not just
                                                                            another technology
                                                                            that will be fashionable
                                                                            for a while. Finding
                                                                            alternatives to oil and
finite fossil fuels that are harmful to both the environment and people´s health is of utmost
importance. Furthermore the costs of finite fossil fuels will inevitably rise due to the limitation in
combination with the constant increasing demand. For which reason a shift to alternatives is also
necessary from an economic point of view.

It is imperative to redefine the term “mobility” and find an alternative to the conventional
vehicles that are contributing to the greenhouse gasses that are continuously accelerating
climate change.




                                                                                                32
Many governments especially in Europe, Asia and the USA
have set ambitious goals for the eventual integration of                    Did you know that EVs
electric cars into urban traffic and are promoting projects                  are already economical in
by providing financial resources. The automotive industry                    diverse application areas
has also recognized the need to act and they are being                      (e .g. Taxi, Bus etc .)?
forced to manufacture and develop electric cars that are                    Despite the higher
suitable for a broad market. In recent years studies have                   investment costs, the
shown that the consumer has become considerably more                        much lower variable costs
sensitive to their own environmental impact. Ten years ago                  (energy, service etc.) and
these issues were not given much consideration but today                    the high kilometer s
they feature amongst the top 5 factors and criteria that                    travelled make it possible.
determine which vehicle the consumer will purchase16.

Many international companies are spending enormous
amounts of money attempting to transform urban traffic through the use of electric cars which
again confirms that the future of electric vehicles is very promising.

                                                       It is very likely however that in the future this
                                                       area will not be dominated by a single traction
                                                       technology and there will be many different
                                                       types of technology being used in different
                                                       fields. Thus, the electric car will be used primarily
                                                       as a city vehicle and for commuting to work. For
                                                       longer distances drivers will be able to use
                                                       technologies such as hybrid cars or electric
                                                       vehicles with range extenders (additional energy
                                                       storage and engines to extend the range of the
                                                       car). These vehicles can make urban driving
                                                       purely electric (no local emissions) but then
                                                       they can also make longer journeys without
having to worry about their range.


16 http://www.energie-info.net/diesel-und-benziner/umweltschutz-beeinflusst-kaufentscheidung.html




                                                                                                      33
Biofuels will also play a role in the future “mobility
   Did you know that most of the           mix”, meaning a combination of different energy
   oil producing countries are             sources. These fuels will even be suitable for trucks
   already in the process of turning       and long haul vehicles that usually run on diesel.
   away from fossil fuels? They            Biofuels have already been tested in this area with
   invest in renewable energies,           great success, including air travel!
   which demonstrates that electric
                                           As for future forms of mobility two things are
   mobility has an enor mous
                                        required. Firstly, the fuels need to be green and thus
   potential.
                                        help minimize the emissions that contribute to the
                                        greenhouse effect so that the rapid advance of
climate change is reduced. Secondly, the mobility alternatives must be widely available to
consumers and economically viable. Both of these demands cannot be met by conventional
driving technologies used up to now. For this reason, electric mobility and its derivatives will
make an enormous contribution in the future.




                                                                                            34
7-What are the levels of CO 2
emissions from electric cars?
                                                                           CO2 emissions from electric
                                                                           cars basically depend on how
                                                                           the electricity is produced
                                                                           since - as mentioned before
                                                                           - the cars do not emit CO2
                                                                           during driving.

                                                                           This fact also reveals the
                                                                           reason for the variety of
                                                                           CO2 emitted by EVs charged
                                                                           from different sources in
                                                                           different countries. Therefore
the information e.g. in Germany emissions vary from 0 g CO2/kWh when the electricity comes
from natural sources and around 575 g CO2/kWh 17 when measured against the regular
German mix (a mixture of all of the electricity generation systems). In other countries the
mixed power generation tariff is as follows18,19 : France 102 g CO2/kWh, Spain 390 g CO2/kWh,
Great Britain 530 CO2/kWh, China 813 g/kWh, USA 667 g CO2/kWh and Austria 249 g CO2/
kWh.

To get an idea of the influence of different technologies used by power plants to the CO2
emissions of electric cars we will calculate the potential CO2 savings of an electric car in four
countries with different power generation structures. More than half of the energy requirements



17 Forschungsstelle für Energiewirtschaft
18 http://www.zukunft-elektroauto.de/pageID_8368817.html [GEMIS (2009)]
19 http://www.umweltbundesamt.at/fileadmin/site/publikationen/REP0303.pdf




                                                                                                    35
in Spain and Germany are met by fossil fuels. Austria generates 70 % of its electricity through
hydropower and France produces 80 % of its energy through nuclear power.

The potential savings for the four countries analyzed are represented in Figure 9. To make an
adequate comparison the consumption of a Mini-E (15 kWh/100km) is compared to that of a
Mini Cooper with a petrol engine (7,56 Liters/100km20 and 2,33 kg CO2/l21 ).



                                                                                         20




                                                                                              CO2 savings in kg/100km
                                                                                        16


                                                                                     12


                        13.9        16.1                                             8
             9.0
                                               10.8
                                                                                    4
                                                           7.6
                                                                       5.4          0


                   Germany      Austria    France     Europe     USA    China




          Figure 9: Potential CO2 savings of an electric car in comparison with a gasoline car




20 http://www.spritmonitor.de
21 http://www.spritmonitor.de/de/berechnung_co2_ausstoss.html




                                                                                                                        36
In the USA, an electric car saves more than 5 kg for every 100 km driven in comparison with a
gasoline powered automobile, while in Germany you would save about 9 kilograms. It is worth
mentioning that the percentage of
renewable energies in the mixed tariff of
                                                  Did you know that some companies offer
most of the countries is constantly
                                                  purely ecological electricity generated
growing. Therefore, in the future the
                                                  exclusively by renewable energy systems?
potential savings will even be greater.
France has the highest potential saving
with more than 16 kilograms although the use of nuclear energy to create electricity is still a
controversial topic. Austria produces a high percentage of renewable energy, reducing CO2
emissions to almost 14 kg per 100km.

On the other hand, power plants have the possibility of filtering the harmful substances on a
large scale and can separate them effectively. This procedure is difficult to perform when the
source of the emission is mobile and is very costly, like the catalytic converters in petrol
vehicles. The reduction of these emissions from power plants is an important issue - yet there
has been very little attention paid to it by the general public.

                                    Generally, emissions of CO2 and other contaminants are
                                    continuously declining due to the increased use of
                                    renewable energy systems driven in par t by the
                                    international climate conventions. This reduction is aided by
                                    the increased efficiency of conventional power plants.
                                    Power plants are obliged to purify their residual gases and
                                    this is one of the reasons why the use of electric cars is
                                    recommended from an ecological point of view, and may
                                    be obligatory in the long term. Yet it is not only CO2
                                    emissions that are on the decline but also other pollutants
                                    such as nitrogen oxide or the particles created by wear on
                                    the brakes.




                                                                                             37
8-What kind of maintenance
and repair do electric cars
need?
                                               When purchasing a vehicle, the consumer must
                                               take into account the potential maintenance and
                                               repair costs. It is therefore important to calculate
                                               the maintenance and repair costs of an electric
                                               car as precisely as possible in advance, so that any
                                               future owner is aware of what the vehicle may
                                               require. For accident repair, like any conventional
                                               vehicle, nothing can be specified in advance.

                                               If you look at preventative maintenance and repair
                                               related to the wear of the automotive
                                               components, electric cars have a clear advantage.
Electric motors are much simpler than their petrol counterparts and have a substantially higher
lifespan (excluding the battery). Electric vehicles have fewer components that are affected by
friction and temperature variations and the individual components are less exposed to wear.
This means that electric cars do not need the regular servicing that conventional vehicles
require. Electric cars do not need a gear box or a clutch, nor do they need a turbo charger, a
muffler or a catalyst to filter particles. They don’t even need to filter oil or air. While an owner of
a petrol car needs to continuously maintain these elements, the electric car owner does not
need to think about it, saving them both time and money.

All of this means that maintenance and repair costs for electric cars are greatly reduced when
compared to those of conventional cars, except for the batteries, which may possibly have to
be replaced during the car’s lifetime. The batteries are currently the most expensive component




                                                                                               38
of an electric car but if the minimal costs for maintenance and repair as well as the low
electricity costs are taken into account, the electric car can still be more economical. Once
again, the total cost of ownership is important when comparing conventional and electric cars.

One of the main goals for the future must be to ensure
that the additional costs generated by the price of the       Did you know that an
batteries can be redeemed through the lifespan of the         electric engine can be used
car. By lowering the prices of the batteries, the cars will   as an engine as well as a
cost less and will be far more economically attractive to     generator? Therefore it’s
consumers than a conventional vehicle.                        possible to turn the kinetic
                                                              energy into electric energy
Clearly, despite the reduced maintenance costs it is still
                                                              dur ing the deceler ation
imperative to adapt repair shops for electric vehicles so
                                                              phase. This so called
that electric mobility can be a success. The continued
                                                              „recuperation“ is one reason
and growing demand on vehicle mechanics has resulted
                                                              why electric mobility is
in a greater investment in electrical components and a
                                                              predestinated for inner city
demand for more qualified staff. In the future the
                                                              journeys. The breaking
workshops and garages will focus increasingly on electric
                                                              process will no longer be a
cars and the special conditions that they require (e.g
                                                              wasting of energy.
security measures for high voltage equipment) to meet
demand and take advantage of the new business
opportunities that are appearing.




	

                                          	





                                                                                           39
9-Will the batteries be available
in the long term?
                    The availability of the battery
                    systems depends on the availability
                    of the raw materials and the type
                    of the materials used within the
                    systems. The current focus is on
                    traction batteries made from
                    lithium which is a resource that will
                    continue to be important in the
                    future. Lithium is a lightweight
                    metal found in its elemental form in
                    the ground but is combined with
                    other elements within the battery.
                    It is found rock and salt lakes in
                    the earth’s crust and is referred to
                    in ter ms of “reser ves” or
                    “resources”. Both concepts are
                    used to describe the quantities of a
                    specific material in the ground
                    although it is impossible to
                    determine exactly how much there
                    is of any raw material. When we
                    define both terms it will explain
                    why.




                                                    40
Reserves: Raw materials known to be economically feasible for extraction by the use of
current extraction methods. The development of extraction technologies and increasing market
costs for raw materials could lead to a conversation of resources into reserves.

Resources: Raw materials that are known or
supposed to exist in a given region and may be used
in the future. The reserves are a subset of the
resources, therefore only parts of the resources can
be extracted at market price. The future use of the
whole amount of the resources is dependent on the
development and the availability of extraction
technology.

Technological progress and/or a rise in the price of the raw materials leads to the resources
being converted into reserves. Resources are continually being discovered so the amount of raw
materials available can never be absolutely determined. Every so often the availability of these
raw materials should be calculated and valued.

Obviously, the availability of lithium depends primarily on the extent of the deposits, however
there are other factors that must be taken into account. Firstly, governments have to encourage
that old lithium batteries are recycled and that the metal is used to manufacture new batteries.
This directly affects the longevity of lithium resources. Additionally, the ability to reuse the raw
materials is a crucial advantage when compared to oil.

                                                On the other hand the regions in which lithium
   D i d yo u k n ow t h a t c a r d i a c      deposits are located should be taken into
   pacemakers use lithium batteries?            account. Theoretically, as with fossil fuels,
   This is because lithium batteries            countries that contain no lithium deposits may be
   have a long lifespan.                        threatened with a shortage of the raw materials,
                                                especially if the countries or regions that contain
                                                vast deposits become politically unstable.




                                                                                               41
The following figure shows lithium stocks around the world and the quantity of known
deposits. The most important countries are those in South America. Argentina, Chile and Bolivia
represent the so-called “Lithium Triangle” which contains a concentration of around 70% of the
world reserves. Since the extraction an production is carried out by several countries with
different political systems there are no restrictions.

       Total                                                                                                       17,630,415
     Bolivia                                                                                                     4,925,000
      Chile                                                                                       4,235,000
      China                                                               2,730,000
  Argentina                                                      2,311,500
       USA                                     1,450,400
      Israel                 675,000
      Zaire            345,000
      Brazil         252,750
     Russia         170,250
    Canada         166,090
     Serbia        143,550
   Australia       141,920
               0                   1,250,000                   2,500,000              3,750,000               5,000,000
                                                       Lithium in millions of tons



               Figure 10: Estimated worldwide lithium stocks22

The information about the number and the size of lithium deposits around the world varies
depending on the source, but they all agree on one point: taking into account only the
calculations of quantities available, there is enough lithium to supply the automobile industry for
at least 100 years23. The question still arises whether the amount of lithium required will be
available at the desired times, at a sufficient quality and at an affordable price. The variations in
quality and price are important issues. In order to secure the future battery availability other
battery technologies are also being considered and tested. With investment in different storage
technologies diversification can be achieved in respect to the dependency on certain raw
materials ensuring the long term availability of traction batteries.




22 Forschungsstelle für Energiewirtschaft e.V.
23 http://www.green-and-energy.com




                                                                                                                                42
10-How are electric car
batteries recycled?
                                                                 14,000 tons of conventional batteries
                                                                 are discarded annually in Germany24.
                                                                 The controlled removal of these
                                                                 batteries is necessary due to their toxic
                                                                 contents. Therefore, inappropriate
                                                                 elimination may obviously have a
                                                                 negative impact on both the public and
                                                                 the environment. Integrating electric
                                                                 cars into city traffic will inevitably
                                                                 increase the annual battery waste. In
                                                                 view of environmental policy, this
                                                                 represents a challenge.

For the users, disposing of batteries is relatively easy as European producers are subject to a law
encompassing the return of used batteries. The consumer is obliged to return the batteries so
that they can be disposed or recycled professionally. This law also applies to conventional
batteries, such as those used in a torch. Yet, studies have shown that less than 50 % of these
batteries are returned correctly.

To rectify this, a fee of 7,50 € was charged for starter batteries for cars, meaning that if the
customer did not return an old starter battery when purchasing a new one, he had to pay 7,50
€. As a result of this simple system the recycling quota reached almost 100 %. These returns,
sponsored by governments, provide benefits to the consumer through the economic cycle.
Recycling reduces manufacturing costs and ultimately the retail price.



24 http://www.bmu.de/abfallwirtschaft/statistiken/doc/3008.php




                                                                                                     43
The collection of old, used batteries is difficult for the manufacturers, mainly because the
governments have set levels of recycling efficiency. There are also regulations covering the
quantity of old battery components that must be used for the production of new batteries. This
                                    percentage is a statutory minimum of 50% for all batteries.
                                    The regulations also require that the unusable parts are
                                    disposed of using the best technical processes available.
                                    For state of the ar t batter y technologies the
                                       manufacturers have met the established requirements.
                                       However for new technologies in this area these
                                       requirements are still problematic. This is not the
                                       manufacturers fault but is due to the lack of appropriate
                                       infrastructure that would guarantee the correct recycling
                                      of traction batteries. It can be concluded that constant
                                      development in the area of electric-mobility will improve
recycling conditions and lead to a greater number of recycling centers.

In summary it can be stated that the
recycling of old batteries would be                 Did you know that lithium has only
advantageous and present no additional costs        recently started to be recycled? The
to the consumer. This cost advantage would          value of lithium was recognized during
only be guaranteed through a change in              the development of electric mobility
policy and if the industry pays sufficient           and processes for the adequate
attention to establishing infrastructure for the    recycling are currently being researched.
recycling of old batteries and integrates this
into the development plans of the electric
car.




                                                                                            44
Conclusion/ Summary
                                                            The topic of electric-mobility is
                                                            omnipotent; in the media, in the
                                                            automobile factories and is the
                                                            subject of many cor por ate
                                                            meetings. Ever yone who is
                                                            interested, from journalist to
                                                            consumer,    wonders about the
                                                            current state of development and
                                                            how it will continue. One issue is
                                                            more dominant than others - the
                                                            demand for information.

Since the subject is complex, we conducted an investigation into the most important questions
about electric-mobility that needed answering. The questions we would answer were selected
through an online survey of 20 questions. More than 4,000 people participated in the survey
and each chose 10 questions based on their prior knowledge and own particular interests. After
the 10 most important questions were determined,we began writing this guide to provide
strong, concise answers. The authors, three scientists dedicated to the area of electric-mobility,
correlated the data in this book and compiled it to provide detailed explanations of the key
concepts. A thorough reading will enable you to make up your own mind up about the
development and implementation possibilities of the electric car.

As an introduction we took a brief look at the current situation. It describes the benefits of
renewable energy through its unlimited availability and environmental friendliness when
compared to fossil fuels. Electric cars are now occupying space in automobile showrooms and
many people don’t realize that millions of hybrid cars are already sold and have spent years
safely navigating our streets. Their use already contributes to improving the environment.




                                                                                             45
The first chapter introduced the question of how to recharge an electric car and it was
demonstrated that multiple rapid charges of the batteries are by no means necessary for the
majority of users. Amongst other things it was made clear that the batteries do not require a
complete charge every time.

The second most important question- that of the lifespan of an electric car - was discussed in
chapter  2. It explained that the key component in the lifespan is the battery. Factors are also
being developed that can shorten or lengthen the lifespan and by using the vehicle “normally”
the battery of an electric car will last between 5 and 8 years.

Chapter 3 focused on the issue of
autonomy. It identified what the
autonomy of an electric vehicle depends
on. It is evident that today’s electric cars
could meet most of the mobility needs in
most countries, e.g. in Germany 90 % of
the population do not drive more than
50 km daily. In turn, the chapter illustrated
that electric cars are ideal for urban
traffic due to their ability to recuperate
energy.

The four th most relevant question
considered the total ownership costs of
an electric car. Most of the people
interested in this issue only consider the
purchase price which is undoubtedly still
higher than that of a conventional car. The
costs of repair and maintenance must not
be forgotten and this is where the
electric car has a clear advantage. It is also forecasted that the price of these vehicles will drop
significantly through technical innovations and mass production as has happened with other
technologies in the past.




                                                                                               46
Chapter 5 gave a brief overview on the support given to electric-mobility worldwide. In this
respect Japan offers the highest financial incentive for potential consumers. Germany is still
lagging behind in the direct promotion of electric cars although it aims to become one of the
leaders in the electric-mobility market.




Many potential customers are wondering if electric-mobility is just another hype but there are
many arguments that suggest otherwise. Not only are electric cars considered viable for many
market segments, they also provide two basic benefits. The first is that they can operate solely
using the unlimited availability of renewable energy and the second benefit is that unlike petrol
vehicles they are an ecological option, as discussed in chapter 6.

The survey respondents were interested in the question of CO2 emissions from electric cars
and this was discussed in chapter 7. As explained in this manual, the expansion of available
renewable energy sources makes it possible for there to be a continuous drop leading to the
eventual elimination of CO2 emissions through the generation of clean electricity. Electric cars
will be run on a totally “clean” network with no emissions and therefore be more
environmentally friendly than they have been to date.




                                                                                           47
The question answered in chapter 8 is about the maintenance and repair of an electric car. It
was pointed out that these vehicles have fewer parts that are susceptible to wear than a
conventional vehicle and suffer fewer breakdowns. However, electronics are still complex and
repairs performed on conventional vehicles are frequently electrical. In the future, vehicle
mechanics will need to be more qualified and electric cars will possibly encounter the same
problems that conventional vehicles currently succumb to.

Chapter 9 addressed the question of the raw materials needed to manufacture the batteries
and explained why there are no anticipated supply problems. Not only is lithium readily available
it is also reusable so the demand for the material is reduced.

What happens to the batteries when they reach the end of their life was explained in the tenth
and final chapter. Recycling plays an essential role in the life of vehicle batteries and a recycling
rate of almost 100% is already achieved. It is estimated that this will also be the case for the
traction batteries in electric cars.

After answering these ten questions we are faced with the final question about how the
development of electric cars will continue.

Undoubtedly, consumers are changing.
They are reconsidering the situation.
This has also has benefits for the
environment,     manufacturers and
governments. All of the links on the
“consumption chain” are increasingly
dependent on the countries
producing fossil fuels and thus are
subject to their political tensions and
the increasing prices for the dwindling
stocks of oil and natural gas which
sooner or later will be exhausted. This
makes electric vehicles a more than
reasonable alternative.




                                                                                               48
It should also not be forgotten that the authors are convinced of the advantages of electric-
mobility because the technology is available to put it into practice in addition to the fact that its
advantages hugely outweigh its disadvantages.

For this reason and in order to make consumers aware of all aspects of electric-mobility,
including the material and technology, Green & Energy GmbH was founded. You can learn more
about electric cars at our blog under: www.green-and-energy.com

.




                                                                                                49
Glossary of key terms related
to electric-mobility

Starter Battery
Starter batteries provide the power to start the internal combustion engine. This process
requires currents between 100 and 1,000 amps to overcome the initial resistance of the engine.
In addition to starting the vehicle the starter battery also supplies power to the vehicles
electrical components.


Traction Battery
A high power battery designed to provide the propulsion that allows an electric vehicle to
move.


Battery Energy Content
Indicates the electrical energy contained in a battery in watt hours (Wh). It does not usually
indicate the content of the battery but the specific value in respect to the mass (Wh/kg).


Electric Vehicle
A vehicle propelled by a motor that is powered by the electricity from a traction battery.


Battery Capacity
Indicates how much electricity is stored within a battery. This information is usually shown in
amps per hour (Ah).




                                                                                             50
Top 10 FAQ about Electric Cars
Top 10 FAQ about Electric Cars
Top 10 FAQ about Electric Cars
Top 10 FAQ about Electric Cars
Top 10 FAQ about Electric Cars
Top 10 FAQ about Electric Cars
Top 10 FAQ about Electric Cars

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Top 10 FAQ about Electric Cars

  • 1. 1
  • 2. © Green & Energy GmbH http://www.green-and-energy.com Version 1,0 - July 2011 This work is protected by copyright. The use of the book is exclusively for private and personal use. All of the rights, as well as the translation, reprinting and reproduction of the book in its entirety or in part are reserved. Reproduction in any form is prohibited (photocopy, microfilm or any other method) of any part of the work without authorization from its authors, nor is it to be used for teaching purposes (with the exception of paragraphs 53 and 54 typified under the German Law of Corporate Reorganization). Similarly, nor can the text be changed or divulged using electronic methods. This also applies to the recording of the work in electronic databases and digital media playback. In addition, the graphics of the work and treatment and structuring of the contents are also protected by copyright. The editor is not liable for the accuracy of the sources named in the book (i.e links to external websites and third parties). We do not guarantee that the content of the links used remains intact and has not changed. Proofreading: Green & Energy GmbH Content: Green & Energy GmbH Design: Lorenz Koll and Green & Energy GmbH Layout: Green & Energy GmbH Translation: Green & Energy GmbH i
  • 3. Table of Contents Prologue 1 Introduction 2 A brief overview 4 1-How do you charge an electric car? 11 2-What is the lifespan of an electric car? 16 3-What is the range of an electric car? 20 4-What are the costs of an electric car? 25 5-Do governments promote the purchase of electric cars? 29 6-Is the electric car just another passing fad? 32 7-What are the levels of CO2 emissions from electric cars? 35 8-What kind of maintenance and repair do electric cars need? 38 9-Will the batteries be available in the long term? 40 10-How are electric car batteries recycled? 43 Conclusion/ Summary 45 Glossary of key terms related to electric-mobility 50 The Authors 54 ii
  • 4. Prologue Today, the issue of electric mobility is more current than ever. After conducting many conversations with people who are not experts in the field and having analyzed their needs, we realized that the general public lacks fundamental information about electric mobility and its modern use. This book was motivated by the desire to remove this deficit in basic information, or at the very least, reduce it. It is not aimed at the scientific community and specialized public but rather for general readers who are interested in learning more about the subject. The authors are three scientists who have dedicated themselves to the issue both during and after their studies. They collectively decided to explain and share their knowledge on electric mobility, explaining it in a way that is simple to understand, removing any existing prejudices and refuting any misconceptions. This has been accomplished by avoiding the excessive use of puzzling technical vocabulary or the excessive use of data. A thorough reading of this book will provide you with a basic knowledge of electric mobility and give you the opportunity to learn about the advantages and current disadvantages and the possible solutions to these issues. This book is designed to give an independent view of the electrical performance of the cars and their various uses as well as to provide the reader with an informed understanding of the topic. 1
  • 5. Introduction „What interests you about electric mobility?“ - A survey. Before we started working on this guide it was important for us to know what questions were most important for the public. With this objective, we published a survey on the internet on various platforms. We eventually managed to encourage 4,000 people from different areas, countries and ages to participate in a survey. They were provided with a questionnaire consisting of 20 questions on electric mobility and, taking into account their interests and prior knowledge, were asked to prioritize their answers according to relevance and importance. The results of the survey are shown in the chart below. How do you recharge an electric car? 97,0 % What is the lifespan of an electric car? 96,5 % How much autonomy does an electric car have? 95,5 % What are the costs of an electric car? 95,3 % Are there any governmental subsidies for electric cars? 88,6 % Is the electric car just another hype? 87,8 % What are the levels of CO2 emissions from electric cars? 87,1 % What kind of maintenance and repair do they need? 86,8 % Will the batteries be available in the long term? 83,9 % How do you recycle electric car batteries? 80,1 % 0 % 25 % 50 % 75 % 100 % important unimportant doesn’t matter Figure 1: The ten most important questions about electric mobility 2
  • 6. Number one on the list and therefore the question that generates the most interest is the question about how to recharge an electric car. The demand for information is also largely focussed around the life and autonomy of operating an electric vehicle. In turn, the survey frequently threw up questions about the price of the vehicles and the promotion of them in different countries. The participation of almost 4,000 respondents demonstrates the great interest in electric mobility and the number of people interested in learning more about the topic. The survey helped us to discover the ten most common questions about electric mobility. 3
  • 7. A brief overview Currently, car dealers mainly feature cars with a conventional combustion engine. However, as this Did you know that the first book will attempt to explain, they are beginning to electric car was built in 1834 by understand that in the future, sales of hybrid and Thomas Davenport? The vehicle electric cars will grow. In this context, modern and was a prototype and did not have alternative technology frequently appears as a rechargeable batteries. When Carl series of concepts, parameters and names that you Friedrich Benz introduced the first may have heard of but whose correct definition is petrol automobile in 1885, the not fully known. To prevent possible confusion and electric car was already known, to provide clarity from the beginning, this chapter is but the low cost of fuel at the an introduction to the subject and provides a time meant that the combustion concise perspective on these technologies, as well engine prevailed. as explaining some of the new concepts. Source: http://de.wikipedia.org/ Even the manufacturers themselves have problems wiki/ Thomas_Davenport using the correct technical vocabulary. This is demonstrated in the official description of a product written by a British subsidiary of a US car manufacturer. It indicates an electric car battery with a capacity of 111 kWh (kilowatt hours), a fact which simply cannot be true. The car has 111 kW, a measurement that is used to indicate the electrical power more than to refer to the capacity of the electric car’s battery. (see http://www.green-and-energy.com/blog/the-need- forclarification-around-evs/). 4
  • 8. The main difference between cars with a combustion engine and an electric motor lies in the energy source used to enable locomotion. In combustion engines the energy sources are liquid or gaseous fuels derived mostly from fossils. Both oil and natural gas are accessible and finite resources. Additionally, access to these materials is restricted to cer tain regions which has generated a significant dependence on imports from the countries where the fuels are found. The need for these deposits has often resulted in political tension and even war. For decades the increasing global demand and limited supply of these resources has led to a continuous increase in the price of petrol and diesel. Another basic argument against the use of fossil fuels is the environmental impact caused by their burning. For example, it is from carbon dioxide emissions that we get the so-called “Greenhouse Effect” that has been proven to cause climate change, resulting in many countries committing to reduce their emissions. Therefore, despite the claims that liquid and gaseous fuels can be obtained through Biomass, these methods have certain disadvantages. For example, to obtain the necessary amounts of Biogas and other Biofuels it would be necessary to turn to agricultural areas that are otherwise needed for food production. This is particularly problematic in those countries where food production and supply of goods for the general population is already difficult. 5
  • 9. T h e f a c t s o u t l i n e d a b ove demonstrate that the internal Did you know that the CO2 produced during the combustion engine alone does combustion of biofuels is almost the same as the not represent the technology of amount a plant captures during its growth? For that the future, although at the reason, biofuels are CO2 neutral. present time it satisfies almost all consumer mobility needs. Unlike conventional vehicles, electric cars store the energy they need for their operation in chemical form in a battery. Cars with combustion engines also use batteries to store energy, not for traction but primarily for starting the engine. In this context they are described as “starter batteries”. If the accumulated energy is used for the motion (traction) of the vehicle they are called “traction batteries”. Traction batteries can store a much higher quantity of energy than the starter battery. An ordinary lead-acid battery is adequate for a starter battery, while the traction battery requires more advanced technologies such as lithium-ion or nickel-metal hydride (Ni-MH). The energy for the electric traction can be obtained through local and renewable energy sources. Thus, through electric mobility emission free mobility can be ensured. Another advantage is that the dependency on oil or gas producing countries is no longer existing. Therefore, the vehicle owner is not subjected to the costs dictated by the oil companies. If the electricity is not produced emission free, electric cars are responsible for CO2 emissions which are not emitted into the environment from the vehicle, like conventional cars, but from the production process. 6
  • 10. Along with the extensive number of utility companies there are also numerous methods of producing energy through both fossil and renewable sources, meaning that supply problems or dependence can be virtually eliminated. CO2 emissions per kilowatt hours vary from country to country depending on the used power plants respectively used methods for the generation of electricity. The current emissions of different countries are shown in the figure below. France, with about 102  g  of  CO2/kWh, is amongst the countries with the lowest specific emissions worldwide. This is because over 75  %1 of the electricity is generated by nuclear plants which have relatively low CO2 emissions when compared to plants fueled by coal, gas or oil. CO2 emissions of electricity production in kg/kWh 900 720 540 360 813 575 667 180 454 249 0 102 Germany Austria France Europe USA China Figure 2: Specific emissions for electricity production in different countries2,3 1 http://www.world-nuclear.org/info/inf40.html 2 http://www.zukunft-elektroauto.de/pageID_8368817.html [GEMIS (2009)] 3 http://www.umweltbundesamt.at/fileadmin/site/publikationen/REP0303.pdf 7
  • 11. Due to technological advances and the growth of renewable systems, the Did you know that the vehicle known as the average carbon dioxide emissions from Lohner-Porsche was displayed at the power plants are continuously Universal Exhibition in Paris in 1900? It was decreasing. Thus, the levels of CO2 per an electric car with the motor on the wheel kilowatt hour produced will also hub. The image shows the racing version continue to decrease. Even if the electric with the electric wheel hubs on all four cars are not recharged by electricity wheels! generated solely through renewable energies the emissions will still decline. The CO2 emissions will be separately reviewed in Chapter 7. Along with the pure electric cars that are slowly arriving on the market there are also hybrid cars that are already growing in popularity. The term “hybrid” generally refers to vehicle systems in which two or more technologies are Source: http://de .wikipedia.or g/wiki/ combined. They have an internal Ferdinand_Porsche#Elektroauto_Lohner- combustion engine and an electric Porsche motor which make them a ver y attractive option, as apart from the lower energy consumption and therefore lower emissions of gases that cause pollution, they can be propelled purely through electricity even if only for relatively few kilometers. In this way you get the advantage of both technologies and compensation for the disadvantages of each. 8
  • 12. The electric motor is, in terms of efficiency, superior Did you know that the to the combustion engine. An electric motor has an Greenhouse Effect is caused by efficiency factor of circa 95  % or more whereas a greenhouse gases like CO2 or modern diesel powered engine only has a maximum methane. The greenhouse gases efficiency of about 35  %. Depending on the driving constrain the transmission of the characteristic and the route profile (for example suns rays reflected by the earths driving in city traffic), this value is further reduced by surface, which leads to rising a couple of percentage points and most of the fuel is global temperatures. Scientists as used to heat the atmosphere rather than to propel well as politicians came to a the vehicle. worldwide agreement that the Another advantage of the electric car is the ability to extreme characteristics of the recover the kinetic energy during braking. Braking, current greenhouse effect and which has been a purely mechanical process up to therefore global warming is n ow, c a n b e a l s o a c c o m p l i s h e d t h r o u g h caused by the emissions created electromagnetic forces that generate electricity and by humanity. recharge the battery. This is known as “recuperation” and is particularly effective when driving in city traffic. Currently there are many different configurations in the world of hybrids. They differ according to the various traction components as well as the degree of electrification of the vehicle. The variety reaches from Micro-Hybrid electric cars with only a “Start and Stop” function to electric cars with a so called Range Extender, which could be a small engine or fuel cell. The Range Extender generates electric energy while driving in order to recharge the battery or to directly drive the electric engine. 9
  • 13. In a pure electric vehicle (EV) the engine is omitted. The car is equipped exclusively with an electric motor powered only by the battery. Electric motor / generator Battery Range Extender Fuel tank Electronics Figure 2: Hybrid car (left) and a pure electric car (right) 10
  • 14. 1-How do you charge an electric car? What are the different ways to recharge an electric car? Cur rently there are no standardized methods for charging electric cars, but we assume this will change soon. Generally there are three main ways: conductive charging, inductive charging and by changing the battery. Using the conductive method the car (battery) is connected by a cable and plugged directly into an electricity provider. The inductive method, in contrast, works through electromagnetic transmission without any contact between the EV and the charging infrastructure. The charging spot is equipped with wires which carry an alternating current as soon as the EV is at the right place. The alternating current creates an electromagnetic field, which affects the receiver (also consisting of wires) in the EV in a way that a current is induced and charges the battery. This method is the same as that used to charge electric toothbrushes. Currently, both the automotive industry and operators of charging stations prefer conductive charging because it is much cheaper and more efficient. Yet there are several R&D projects which focus on the further improvement of inductive charging, because it offers a way better user comfort and could be a key feature for electric mobility. 11
  • 15. The third possibility takes into consideration the swapping of discharged batteries with fresh ones in a swapping station. This concept is being developed today by, amongst others, an Israeli company. However for this to be possible the dimensions and internal connections for the batteries must be standardized. Each electric car from each manufacturer would have to have virtually the same size, shape and type of battery. As this reduces the OEM’s freedom of design and given that the choice of placement of the battery would be severely reduced, most of the manufacturers reject this method. How long does it take to charge the batteries? The time required to recharge the batteries depends on several factors. Firstly- the available power from the grid and the state of charge of the battery. Secondly, there are the specific characteristic values of both the car and the battery such as the battery type, the cooling system and the maximum permissible current. For example , a conventional household outlet in Europe can achieve an output close to 3.5 kilowatt (kW) (Analog to Level 1 charging in USA, with 2 kW). Therefore, a battery with a capacity of 3.5 kilowatt hours (kWh) can be charged in one hour, regardless of any energy losses and other effects during the charge. This means that the procedure for charging a 20 kWh traction battery takes around 6 hours (in USA with Level 1 10 hours). However, a high voltage power port supplies around 22 kW (Level 2 charging) so the same battery would be fully charged in around 50 minutes. This fast load can only be guaranteed in facilities that have been technically upgraded for this purpose which 12
  • 16. represents a considerable expense. Furthermore, the current battery types still react sensitively to variable charging methods and therefore these methods of fast charging are not yet standard. It could be that the implementation of fast charging infrastructure would be a result of simply putting it in the public’s consciousness, to demonstrate to the users that fast charging is possible and that additional unscheduled trips could be fulfilled. Vehicles are generally used every day and owing to the average distances travelled and the time the vehicle is parked etc., a level 1 charging installation should suffice in a majority of cases. As for the amount of energy recharged there are two reasonable possibilities: A complete charge to 100 % or an 80 % charge. An 80 % charge is recommended when the process needs to be finished in a hurry and if you are not going to make long journeys afterwards. The problem with charging the batteries is that the charging of the last 10 or 20 % is slower and produces more losses in the form of heat. The following figure can help to explain the influence of load power during the process of recharging car batteries. Level 1 Europe’s level 1 Level 2 Level 3 10 8 Charging time in hours 6 4 2 0 0 5 10 15 20 25 30 Amount of energy recharged in kWh Figure 3: Time necessary for the charging process depending on the charging power and the amount of energy required. 13
  • 17. Battery swapping would be, in terms of time demand, probably the best way to provide a full battery. With the Did you know that you technologies available today it would just take around a would have to pay about minute to get a fresh one. The downside of this technology 10,50 € for a 100 km is it’s high cost. It would involve not only a new and drive with a conventional expensive infrastructure (the swapping stations) but you car (for an average fuel would also need a certain amount of costly batteries for consumption of 7 l/ the exchange. It would also be necessary to standardize 100km and a fuel price of batteries to be compatible with all car models and because 1,50 €/l)? With an EV the of this the removable battery system is rejected by many cost would just be around OEMs as well as many investors in this sector. 4 € ( fo r a n e n e r g y demand of 20 kWh/ The recharging time is one of the most important aspects 100km and a price of 0,2 in the discussions about electric mobility. A look at the €/kWh). average use of the car4 demonstrates that a large part of the vehicle’s lifetime is spent off the road so in most cases fast charging is not necessary. Furthermore, most of the every day journeys in Germany and Europe are below 50  km and could easily be fulfilled by electric vehicles despite the range limitation. 4 Grau, A.: Pendler: Die Mehrheit nimmt weiter das Auto, Statistisches Bundesamt, Wiesbaden, 2009 14
  • 18. When and where can the batteries be recharged? In theory, the batteries could be recharged at any time and in any place that has an electrical installation available. This means that the car could be charged either at home or at the workplace as well as at a public charging station. There are plans for the future implementation of charging stations at strategic points, e.g. in car parks or at shopping malls. In this way the energy can be partially or even completely recharged easily while the owner is, for example, in the supermarket or visiting a doctor. Yet, these public stations are especially useful for partial charging. It is more convenient to fully charge the batteries in the evening. There are two reasons why this is more desirable: firstly because cars are generally used less in the evenings and secondly because there is less electricity consumption in the evenings so the grid will not be overloaded. There is a further cost advantage if the consumer has the possibility of contracting a cheaper night time electricity tariff. This would not only prevent change in the network stability but would reduce the demand for new power plants. With the help of “smart” electricity meters commonly known as “SmartMeters” you can recharge your vehicle at a time of night that would be more economical. 15
  • 19. 2-What is the lifespan of an electric car? The lifespan of an electric car depends primarily on the battery. The lifespan of the rest of the vehicle’s components is comparable to those of conventional cars or may even do need less maintenance. For example, the lack of a gear system or a complex cooling system for the engine saves a lot of visits to the mechanic. Some automobile companies currently offer a guarantee on traction batteries. For example , the GM5 Volt is guaranteed for 8 years and/or 160,000 km6 (100,000 miles) and the Tesla Roadster comes with a 7 year and/or 160,000 km7 guarantee. Like all other chemical storage systems, lithium batteries, currently the most promising technology for use in electric cars, react to environmental effects and 5 http://www.auto-motor-und-sport.de/eco/gm-gewaehrt-acht-jahre-garantie-auf-volt-batterie-acht-jahre-garantie- auf-batterie-des-volt-1930194.html 6 http://gm-volt.com/2010/07/19/chevrolet-volt-battery-warranty-details-and-clarifications/ 7 http://www.teslamotors.com/blog/program-update 16
  • 20. show signs of wear, so their life can be limited to some extent depending on their use. This signifies that the battery capacity is reduced Did you know that lithium slightly with each charging cycle due to the batteries are constantly aging? numerous internal reactions caused by the charging There are sever al inter nal process. processes which lead to an aging Put simply, the loss in capacity (aging) of the during the phases of usage batteries accelerates significantly with the (charging and discharging) as well temperature and the current as well as the number as during periods of storage. of charging cycles. Therefore the possible usage of current lithium batteries today is This background knowledge answers the most limited to a maximum of 8 to 10 common questions about the lifespan of an electric years. car. As for the “memory effect” (an effect observed in some batteries that causes them to hold less charge, specifically when the batteries lose their maximum energy capacity when they are repeatedly charged after being only partially discharged) known from batteries of the past it is safe to say that this effect does no longer exist, or it should only minimally affect modern batteries. 17
  • 21. Do the batteries age faster in Winter or Summer? Low temperatures, without being extremely low, both during use and when the vehicle is parked, reduce the pace of the aging process in lithium batteries. For this reason the batteries deteriorate markedly slower in winter than in the summer. During the summer months it makes sense to protect the batteries with an appropriate cooling system. That said - extreme low temperatures can also damage some types of batteries. Is the lifespan of the battery longer if the car is used less often? Lithium batteries are affected by calendaric aging as well as an aging due to the charging and discharging cycles. Calendaric aging means that regardless of usage, the batteries will age as time passes by. Because of this effect the lifespan of a lithium battery is reduced to 10 years, 15 maximum, even when it is not used. On the other hand, the cyclic aging is dependent on the frequency that the battery is charged and discharged. Modern batteries can withstand between 2,000 and 3,000 cycles (charging and discharging) so assuming a full charge cycle per day the life of the battery would be between 5 and 8 years. Under this assumption and depending on the type of battery you could say that the life of a battery can be lengthened by moderate use. Yet, in general there are certain limitations for the batteries life, which can not be prolonged even by not using the vehicle. 18
  • 22. Depending on the type of battery, cyclic aging may be lower than calendaric aging. Put in other words, no matter how many miles the car travels, the aging of the battery is dictated by the passage of time. How can the lifespan of the battery be influenced? The life of the lithium battery depends directly on their proper use. Mishandling can have a negative influence in the conservation of energy storage and handled correctly the life of the battery can be extended considerably. The main factor here is the temperature of the battery, coupled with the correct charging and discharging. Fast charging will lead to higher current flow (amps) into the battery and will accelerate cyclic aging. It will lead also to higher battery temperatures and thus to faster aging due to the temperature. Both overcharging and deep discharging can also shorten the battery life. These two effects are usually Did you know that the regulated and prevented by the electronics of the ener gy consumption in vehicle. winter, with temperatures touching freezing point, can The battery life is currently estimated to be 5 to 8 rise from 16 kWh/100 km to years. In contrast, the average life of a conventional car in 24 kWh/100 km just by Europe is about 12 to 15 years8 , which is considerably using the heating? This means longer. This is one of the weak points of the electric car that the range of the vehicle and explains why the companies are working hard to lowers from 120 km to 80 improve this statistic. km. However, if the total costs of ownership are taken into account, an electric car can be cost effective compared to a conventional vehicle despite the shorter lifespan and higher investment. 8 http://www.eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=SEC:2007:0015:FIN:DE:HTML 19
  • 23. 3-What is the range of an electric car? In theory the range of an electric car depends on both the energy stored and the amount of energy required by the car. The greater the capacity of a traction battery, the greater the range of the car. However the range can be reduced by the manner the vehicle is driven. The energy consumption of an electric car in Europe is given in kWh (kilowatt hours) per 100 km. A small electric vehicle driven in city traffic needs on average 15 kWh/100 km, which when translated into liters of gasoline is about 1.5 liters/100km (157 MPG). The consumption of a traditional car in urban traffic is, as everybody knows from experience, about or even more than 7 liters of gasoline per 100km (35 MPG and lower). This clearly demonstrates that the energy requirements of an electric car are far below that of the combustion car. A car equipped with a traction battery of 30 kWh and a specific energy consumption of 15 kWh/100 km has a theoretical range of 200 km. This theoretical range is further influenced in practice by the way the vehicle is driven and other parameters like cooling and lights. These parameters also appear in conventional vehicles with combustion engines but affect the electric car’s range considerably more because of the lower energy stored in the battery compared to the quantity of energy stored in gas tanks. 20
  • 24. Before getting into the specifics of the aforementioned parameters we should clarify the relationship between the speed and power demands of the car. Both electric cars and conventional cars need more power at higher speeds. For conventional cars, this effect reflects in a higher consumption per 100 km (or lower mileage per gallon) at higher speeds, as shown in figure 4. If you drive at a high speed for a long journey the car will require more power for a long period. This leads to a high energy requirement and therefore a small range. 100 Required power in kW 75 50 25 160 180 200 0 100 120 140 60 80 20 40 0 Speed in km/h Figure 4: Power requirement of a car depending on the driving speed. 21
  • 25. Car dependent parameters: Here you have to look at the weight and shape of the car. The heavier and larger the car, the higher the driving resistances that have to be overcome while moving the car. For example the air resistance, which is directly proportional to the front surface of the vehicle, results in high consumption and low range. This explains why an SUV needs between 10 and 15 liters per 100 km (23 MPG and lower), two or three times more than a small car traveling the same distance that usually requires 4 to 5 liters per 100 km (52 MPG). iEV is a quick and effective way to calculate the energy consumption of an electric car, even before having it.9 User dependent parameters: The driver can influence the range of an electric car in three ways. As shown in the Did you know that calculating your graph above, the way that you drive plays a personal energy role. If you accelerate too much or consumption is essential maintain very high speeds, the range is before buying an electric affected. The recuperation via regenerative car? The authors of this braking is also smaller on the motorway. ebook, recognized the Other factor s that should not be impor tance of this and overlooked are additional accessories in developed a calculation algorithm and the vehicle such as using the air implemented it into an iPhone app to conditioning or having the heating on. Any perform this task. additional weight also affects the range, if http://dottribes.com/iEV the boot is filled with boxes or bags or all of the seats are occupied with passengers With iEV you can calculate which battery the vehicle is heavier which has a negative will satisfy your mobility needs. impact on the range of an electric car. 9 EV simulator for electric cars for the iPhone - http://dottribes.com/iev 22
  • 26. Environment dependent parameters: This section includes the outdoor temperature, the distance travelled and the Did you know that the ener gy traffic conditions. The outside temperature c o n s u m p t i o n i n w i n t e r, w i t h affects the range because it influences the temperatures touching freezing point, can need for heating or cooling. Electric cars rise from 16 kWh/100 km to 24 kWh/ have in winter, unlike petrol cars, the 100 km just by using the heating? This drawback that the heating needs to be means that the range of the vehicle powered by the battery, which decreases lowers from 120 km to 80 km. the range massively. Residual heat from the Source: Forschungsstelle für electrical components is not sufficient to E n e r g i e w i r t s c h a f t e . V. , M ü n c h e n heat the interior of the vehicle due to its (unpublished)( http://www.ffe.de) high performance. Additionally, in very low temperatures and depending on the type of battery (e.g NiMH), only a small portion of the energy that is stored can be used to power the car. Another important factor is geography because during climbs the car requires more energy which can be recuperated going downhill through braking. Energy consumption and autonomy depend on the type of journey and this explains why both can differ considerably. In tests carried out a small electric prototype car demonstrated a consumption of 10 kWh/100 km in urban traffic, about 15 kWh/100 km in intercity traffic and 20 kWh/100 km on motorways. The reason why motorway journeys require a greater amount of energy is because of the higher speeds. 23
  • 27. In summary, one could say that the limited range of electric cars could cover the mobility needs of the current average driver. 90 % of daily trips made by the average european driver ̶ from home to work and work to home ̶ is usually less than 50  km10 and is within an electric car’s range. Obviously the manufacturers of electric cars are struggling to find solutions for future mobility requirements and are trying to ensure that the needs of all users can be met by an electric car, (for example through the use of a range extender). Do you want to see, if an electric car could be something for you? With iEV you can test it!11 10 www.eds-destatis.de 11 More information for iEV under http://dottribes.com/ebook-iev 24
  • 28. 4-What are the costs of an electric car? For the consumer, the cost is one of the most important criteria when buying a car. It is the single factor that dictates whether the next car you buy will be an electric car or not. This brings us to the purchase price. Several surveys have shown the limits and the surcharges that consumers are willing to pay. Results showed that consumers would spend a maximum of 24,000 €12 for an electr ic car with 58  % of the respondents stating that they would pay an extra surcharge of 4,000 € 13 for an electric car if necessary. Automobile manufacturers calculate the price of an average electric car between 35,000 and 40,000 € in the European market. Similar prices are targeted for the US market. The largest percentage of the price is in the batteries. According to a study by Roland Berger and the Market Research Institute TNS Infratest, the surcharge will fall below 4,500 € by 2020. This indicates that there is a noticeable discrepancy between the prices that the users are prepared to pay and the manufacturers estimated cost. Therefore it is essential to look not only 12 https://www.uni-due.de/de/presse/meldung.php?id=2428 13 http://www.wiwo.de/unternehmen-maerkte/deutsche-sehnen-das-elektroauto-herbei-429125/ 25
  • 29. at the cost of acquisition but at the cost of the vehicle throughout it’s total cost of ownership (TCO)14. Comparing the TCO, it is clear that the electric car, compared to a conventional one, might have a great potential for savings. The savings generated from electric cars are largely a result of low energy costs and better efficiency, plus the energy source used is more economical. The maintenance of the vehicles is also more economical as there is less wear on their components. This issue is explored in more depth in Chapter 8. The consumer should not fall into the trap of seeing only the purchase price of the car which could make Did you know that a large him reluctant to purchase it. It should also be taken propor tion of fuel prices in into account that there are few electric cars on the Europe are taxes? They have a market. However, many manufacturers have tendency to rise. The current announced that they will be launching models in price of a barrel of fuel is around 2011 and 2012. As soon as mass produced vehicles 90 or 110 dollars a barrel, which enter the market, the consumer will see a decline in means just 33 to 37 cents per price. liter. The rest of the fuel costs are taxes Batteries are the most expensive element in a electric car. Currently they cost nearly 1,000 € per kWh of storage, so the price of a lithium battery with a capacity between 20 and 35 kWh is between 20,000 and 35,000 €. This is why the purchase cost of an electric car is so high today. Electric cars will become more attractive when the battery price drops, or alternatively when the cost of fossil fuels increases. The car industry is aware of this problem and is working on strategies to lower the price of batteries for users, for example they have considered the possibility that the customer does not acquire the battery with the vehicle but instead leases it as a separate component from the vehicle manufacturers. This way the batteries are removed when they no longer have the required capacity as a traction battery and can be given a second life through stationary usage. 14 http://en.wikipedia.org/wiki/Total_cost_of_ownership 26
  • 30. Since all of the electric mobility technology - from the cars to the batteries - is currently still in the development stage, we can deduce that there is still great potential for cost reduction through a combination of the effects of mass production and continuous and progressive technological development. Even today there are both public and private Did you know that usually, using energy transportation systems that are fully electric at night is cheaper than during the day? and are very profitable, for example electric scooters. The scooters are already available on the market in a wide variety of models and the electric scooters suitable for urban traffic are now on sale for less than 1,000 €. Electric scooters show slightly higher investment costs than their current petrol equivalents. The prices depend directly on the battery technology used and their capacity, although the additional purchase costs are compensated for by lower usage costs over a few thousand kilometers. This relationship is demonstrated in figure 5. Electric Scooter Petrol Scooter 1,500 € 1,250 € 1,000 € Overall costs 750 € 500 € 250 € 0 € 0 1,250 2,500 3,750 5,000 Driven distance in km Figure 5: Comparison of costs between an electric scooter and another with a gas powered engine. 27
  • 31. Electric scooters can also be a good additional investment to a car and not only as an alternative to a combustion engine scooter. A cost analysis demonstrates from what mileage the acquisition costs of a scooter are amortized. The saving in running costs of a car can pay for the total costs of buying an electric scooter. The following figure shows the total costs of an electric scooter as an additional investment to three Volkswagen models when comparing the amount of kilometers travelled. The graph shows that the scooter is more economical beyond 6,500 km as an additional investment to the car, taking into account the current costs of electricity, fuel and other expenses. VW Passat VW Golf VW Polo Electric Scooter 4000 € 3000 € Costs 2000 € 1000 € 0 € 0 5,000 10,000 15,000 20,000 Driven distance in km Figure 6: Comparison of the total cost of ownership of an electric scooter with the variable costs of three vehicles15 15 Forschungsstelle für Energiewirtschaft München - (unpublished). 28
  • 32. 5-Do governments promote the purchase of electric cars? The government’s role is important in encouraging people to consider electric transport as an option in urban areas. After all, as with any new technology there are always difficulties to be overcome at the outset. To answer the initial question, there is no universal worldwide approach for promoting EVs. Some nations regard the direct funding via governmental grants for the purchase of an EV as a suitable way of introducing of e l e c t r i c m o b i l i t y. O t h e r governments prefer an increase in research and development. Leading the way in subsidies for the purchase of an electric car is Japan, which contributes 10,000 € for the purchase of a vehicle of this type. In this way they are trying to encourage the purchase of the first generation of electric cars which inevitably are highly prices (as noted in chapter four). 29
  • 33. The figure below shows which countries contribute to the purchase of an electric car and how much they provide as an incentive. Japan 10,000 € China 6,800 € Canada 6,400 € Spain 6,000 € GB 5,700 € USA 5,500 € France 5,000 € Italy 3,500 € Ireland 2,500 € Germany 0 € 0 € 2,500 € 5,000 € 7,500 € 10,000 € Subsidy in € for each country Figure 7: Subsidy in Euros provided by each country As already mentioned before, direct financial support to buyers of electric cars is not the only way governments can promote the implementation of this new technology. There are a number of opportunities in the grants that governments provide that the consumer can take advantage of indirectly, for example investment in research. This ensures the continuous improvement of the car and battery and the subsequent development of technical innovations. Alongside the subsidies there are also numerous other state funded aids that may be advantageous for buyers, such as parking lots or separate lanes for these vehicles in busy areas. 30
  • 34. The different possibilities of direct and indirect promotion are shown in more detail in Figure 8. Common Opportunities for subsidies Direct subsidies Indirect subsidies • Investment costs associated with • Investment for R & D the car Automotive and battery • Fiscal advantages for the car technology through the costs of electricity • Implementation of an • Reductions in insurance costs infrastructure Charging stations • Loans with low interest rates & battery recycling • Preferential parking spaces • Preparation for market •Special driving lanes introduction Field trial in pilot regions Figure 8: Subsidy possibilities for electric mobility In summary, one can say that the subsidies governments provide for electric mobility are reasonable although the governments should be careful not to focus simply on the way the subsidies are provide, but also be conscious of providing the subsidies at the opportune moment. Although Germany aims to take a pioneering role in electric mobility, the German government is currently left considerably behind their European neighbors in terms of promotion. There has been much discussion on the provision of subsidies in Germany but so far there are no subsidies available from the German government, although money has been spent on various investigations into the subject. Even the smaller countries such as Ireland are considerably more advanced in the subsidization of electric cars 31
  • 35. 6-Is the electric car just another passing fad? This question can be answered with a clear and resounding NO. As we have previously explained, electric mobility is not just another technology that will be fashionable for a while. Finding alternatives to oil and finite fossil fuels that are harmful to both the environment and people´s health is of utmost importance. Furthermore the costs of finite fossil fuels will inevitably rise due to the limitation in combination with the constant increasing demand. For which reason a shift to alternatives is also necessary from an economic point of view. It is imperative to redefine the term “mobility” and find an alternative to the conventional vehicles that are contributing to the greenhouse gasses that are continuously accelerating climate change. 32
  • 36. Many governments especially in Europe, Asia and the USA have set ambitious goals for the eventual integration of Did you know that EVs electric cars into urban traffic and are promoting projects are already economical in by providing financial resources. The automotive industry diverse application areas has also recognized the need to act and they are being (e .g. Taxi, Bus etc .)? forced to manufacture and develop electric cars that are Despite the higher suitable for a broad market. In recent years studies have investment costs, the shown that the consumer has become considerably more much lower variable costs sensitive to their own environmental impact. Ten years ago (energy, service etc.) and these issues were not given much consideration but today the high kilometer s they feature amongst the top 5 factors and criteria that travelled make it possible. determine which vehicle the consumer will purchase16. Many international companies are spending enormous amounts of money attempting to transform urban traffic through the use of electric cars which again confirms that the future of electric vehicles is very promising. It is very likely however that in the future this area will not be dominated by a single traction technology and there will be many different types of technology being used in different fields. Thus, the electric car will be used primarily as a city vehicle and for commuting to work. For longer distances drivers will be able to use technologies such as hybrid cars or electric vehicles with range extenders (additional energy storage and engines to extend the range of the car). These vehicles can make urban driving purely electric (no local emissions) but then they can also make longer journeys without having to worry about their range. 16 http://www.energie-info.net/diesel-und-benziner/umweltschutz-beeinflusst-kaufentscheidung.html 33
  • 37. Biofuels will also play a role in the future “mobility Did you know that most of the mix”, meaning a combination of different energy oil producing countries are sources. These fuels will even be suitable for trucks already in the process of turning and long haul vehicles that usually run on diesel. away from fossil fuels? They Biofuels have already been tested in this area with invest in renewable energies, great success, including air travel! which demonstrates that electric As for future forms of mobility two things are mobility has an enor mous required. Firstly, the fuels need to be green and thus potential. help minimize the emissions that contribute to the greenhouse effect so that the rapid advance of climate change is reduced. Secondly, the mobility alternatives must be widely available to consumers and economically viable. Both of these demands cannot be met by conventional driving technologies used up to now. For this reason, electric mobility and its derivatives will make an enormous contribution in the future. 34
  • 38. 7-What are the levels of CO 2 emissions from electric cars? CO2 emissions from electric cars basically depend on how the electricity is produced since - as mentioned before - the cars do not emit CO2 during driving. This fact also reveals the reason for the variety of CO2 emitted by EVs charged from different sources in different countries. Therefore the information e.g. in Germany emissions vary from 0 g CO2/kWh when the electricity comes from natural sources and around 575 g CO2/kWh 17 when measured against the regular German mix (a mixture of all of the electricity generation systems). In other countries the mixed power generation tariff is as follows18,19 : France 102 g CO2/kWh, Spain 390 g CO2/kWh, Great Britain 530 CO2/kWh, China 813 g/kWh, USA 667 g CO2/kWh and Austria 249 g CO2/ kWh. To get an idea of the influence of different technologies used by power plants to the CO2 emissions of electric cars we will calculate the potential CO2 savings of an electric car in four countries with different power generation structures. More than half of the energy requirements 17 Forschungsstelle für Energiewirtschaft 18 http://www.zukunft-elektroauto.de/pageID_8368817.html [GEMIS (2009)] 19 http://www.umweltbundesamt.at/fileadmin/site/publikationen/REP0303.pdf 35
  • 39. in Spain and Germany are met by fossil fuels. Austria generates 70 % of its electricity through hydropower and France produces 80 % of its energy through nuclear power. The potential savings for the four countries analyzed are represented in Figure 9. To make an adequate comparison the consumption of a Mini-E (15 kWh/100km) is compared to that of a Mini Cooper with a petrol engine (7,56 Liters/100km20 and 2,33 kg CO2/l21 ). 20 CO2 savings in kg/100km 16 12 13.9 16.1 8 9.0 10.8 4 7.6 5.4 0 Germany Austria France Europe USA China Figure 9: Potential CO2 savings of an electric car in comparison with a gasoline car 20 http://www.spritmonitor.de 21 http://www.spritmonitor.de/de/berechnung_co2_ausstoss.html 36
  • 40. In the USA, an electric car saves more than 5 kg for every 100 km driven in comparison with a gasoline powered automobile, while in Germany you would save about 9 kilograms. It is worth mentioning that the percentage of renewable energies in the mixed tariff of Did you know that some companies offer most of the countries is constantly purely ecological electricity generated growing. Therefore, in the future the exclusively by renewable energy systems? potential savings will even be greater. France has the highest potential saving with more than 16 kilograms although the use of nuclear energy to create electricity is still a controversial topic. Austria produces a high percentage of renewable energy, reducing CO2 emissions to almost 14 kg per 100km. On the other hand, power plants have the possibility of filtering the harmful substances on a large scale and can separate them effectively. This procedure is difficult to perform when the source of the emission is mobile and is very costly, like the catalytic converters in petrol vehicles. The reduction of these emissions from power plants is an important issue - yet there has been very little attention paid to it by the general public. Generally, emissions of CO2 and other contaminants are continuously declining due to the increased use of renewable energy systems driven in par t by the international climate conventions. This reduction is aided by the increased efficiency of conventional power plants. Power plants are obliged to purify their residual gases and this is one of the reasons why the use of electric cars is recommended from an ecological point of view, and may be obligatory in the long term. Yet it is not only CO2 emissions that are on the decline but also other pollutants such as nitrogen oxide or the particles created by wear on the brakes. 37
  • 41. 8-What kind of maintenance and repair do electric cars need? When purchasing a vehicle, the consumer must take into account the potential maintenance and repair costs. It is therefore important to calculate the maintenance and repair costs of an electric car as precisely as possible in advance, so that any future owner is aware of what the vehicle may require. For accident repair, like any conventional vehicle, nothing can be specified in advance. If you look at preventative maintenance and repair related to the wear of the automotive components, electric cars have a clear advantage. Electric motors are much simpler than their petrol counterparts and have a substantially higher lifespan (excluding the battery). Electric vehicles have fewer components that are affected by friction and temperature variations and the individual components are less exposed to wear. This means that electric cars do not need the regular servicing that conventional vehicles require. Electric cars do not need a gear box or a clutch, nor do they need a turbo charger, a muffler or a catalyst to filter particles. They don’t even need to filter oil or air. While an owner of a petrol car needs to continuously maintain these elements, the electric car owner does not need to think about it, saving them both time and money. All of this means that maintenance and repair costs for electric cars are greatly reduced when compared to those of conventional cars, except for the batteries, which may possibly have to be replaced during the car’s lifetime. The batteries are currently the most expensive component 38
  • 42. of an electric car but if the minimal costs for maintenance and repair as well as the low electricity costs are taken into account, the electric car can still be more economical. Once again, the total cost of ownership is important when comparing conventional and electric cars. One of the main goals for the future must be to ensure that the additional costs generated by the price of the Did you know that an batteries can be redeemed through the lifespan of the electric engine can be used car. By lowering the prices of the batteries, the cars will as an engine as well as a cost less and will be far more economically attractive to generator? Therefore it’s consumers than a conventional vehicle. possible to turn the kinetic energy into electric energy Clearly, despite the reduced maintenance costs it is still dur ing the deceler ation imperative to adapt repair shops for electric vehicles so phase. This so called that electric mobility can be a success. The continued „recuperation“ is one reason and growing demand on vehicle mechanics has resulted why electric mobility is in a greater investment in electrical components and a predestinated for inner city demand for more qualified staff. In the future the journeys. The breaking workshops and garages will focus increasingly on electric process will no longer be a cars and the special conditions that they require (e.g wasting of energy. security measures for high voltage equipment) to meet demand and take advantage of the new business opportunities that are appearing. 39
  • 43. 9-Will the batteries be available in the long term? The availability of the battery systems depends on the availability of the raw materials and the type of the materials used within the systems. The current focus is on traction batteries made from lithium which is a resource that will continue to be important in the future. Lithium is a lightweight metal found in its elemental form in the ground but is combined with other elements within the battery. It is found rock and salt lakes in the earth’s crust and is referred to in ter ms of “reser ves” or “resources”. Both concepts are used to describe the quantities of a specific material in the ground although it is impossible to determine exactly how much there is of any raw material. When we define both terms it will explain why. 40
  • 44. Reserves: Raw materials known to be economically feasible for extraction by the use of current extraction methods. The development of extraction technologies and increasing market costs for raw materials could lead to a conversation of resources into reserves. Resources: Raw materials that are known or supposed to exist in a given region and may be used in the future. The reserves are a subset of the resources, therefore only parts of the resources can be extracted at market price. The future use of the whole amount of the resources is dependent on the development and the availability of extraction technology. Technological progress and/or a rise in the price of the raw materials leads to the resources being converted into reserves. Resources are continually being discovered so the amount of raw materials available can never be absolutely determined. Every so often the availability of these raw materials should be calculated and valued. Obviously, the availability of lithium depends primarily on the extent of the deposits, however there are other factors that must be taken into account. Firstly, governments have to encourage that old lithium batteries are recycled and that the metal is used to manufacture new batteries. This directly affects the longevity of lithium resources. Additionally, the ability to reuse the raw materials is a crucial advantage when compared to oil. On the other hand the regions in which lithium D i d yo u k n ow t h a t c a r d i a c deposits are located should be taken into pacemakers use lithium batteries? account. Theoretically, as with fossil fuels, This is because lithium batteries countries that contain no lithium deposits may be have a long lifespan. threatened with a shortage of the raw materials, especially if the countries or regions that contain vast deposits become politically unstable. 41
  • 45. The following figure shows lithium stocks around the world and the quantity of known deposits. The most important countries are those in South America. Argentina, Chile and Bolivia represent the so-called “Lithium Triangle” which contains a concentration of around 70% of the world reserves. Since the extraction an production is carried out by several countries with different political systems there are no restrictions. Total 17,630,415 Bolivia 4,925,000 Chile 4,235,000 China 2,730,000 Argentina 2,311,500 USA 1,450,400 Israel 675,000 Zaire 345,000 Brazil 252,750 Russia 170,250 Canada 166,090 Serbia 143,550 Australia 141,920 0 1,250,000 2,500,000 3,750,000 5,000,000 Lithium in millions of tons Figure 10: Estimated worldwide lithium stocks22 The information about the number and the size of lithium deposits around the world varies depending on the source, but they all agree on one point: taking into account only the calculations of quantities available, there is enough lithium to supply the automobile industry for at least 100 years23. The question still arises whether the amount of lithium required will be available at the desired times, at a sufficient quality and at an affordable price. The variations in quality and price are important issues. In order to secure the future battery availability other battery technologies are also being considered and tested. With investment in different storage technologies diversification can be achieved in respect to the dependency on certain raw materials ensuring the long term availability of traction batteries. 22 Forschungsstelle für Energiewirtschaft e.V. 23 http://www.green-and-energy.com 42
  • 46. 10-How are electric car batteries recycled? 14,000 tons of conventional batteries are discarded annually in Germany24. The controlled removal of these batteries is necessary due to their toxic contents. Therefore, inappropriate elimination may obviously have a negative impact on both the public and the environment. Integrating electric cars into city traffic will inevitably increase the annual battery waste. In view of environmental policy, this represents a challenge. For the users, disposing of batteries is relatively easy as European producers are subject to a law encompassing the return of used batteries. The consumer is obliged to return the batteries so that they can be disposed or recycled professionally. This law also applies to conventional batteries, such as those used in a torch. Yet, studies have shown that less than 50 % of these batteries are returned correctly. To rectify this, a fee of 7,50 € was charged for starter batteries for cars, meaning that if the customer did not return an old starter battery when purchasing a new one, he had to pay 7,50 €. As a result of this simple system the recycling quota reached almost 100 %. These returns, sponsored by governments, provide benefits to the consumer through the economic cycle. Recycling reduces manufacturing costs and ultimately the retail price. 24 http://www.bmu.de/abfallwirtschaft/statistiken/doc/3008.php 43
  • 47. The collection of old, used batteries is difficult for the manufacturers, mainly because the governments have set levels of recycling efficiency. There are also regulations covering the quantity of old battery components that must be used for the production of new batteries. This percentage is a statutory minimum of 50% for all batteries. The regulations also require that the unusable parts are disposed of using the best technical processes available. For state of the ar t batter y technologies the manufacturers have met the established requirements. However for new technologies in this area these requirements are still problematic. This is not the manufacturers fault but is due to the lack of appropriate infrastructure that would guarantee the correct recycling of traction batteries. It can be concluded that constant development in the area of electric-mobility will improve recycling conditions and lead to a greater number of recycling centers. In summary it can be stated that the recycling of old batteries would be Did you know that lithium has only advantageous and present no additional costs recently started to be recycled? The to the consumer. This cost advantage would value of lithium was recognized during only be guaranteed through a change in the development of electric mobility policy and if the industry pays sufficient and processes for the adequate attention to establishing infrastructure for the recycling are currently being researched. recycling of old batteries and integrates this into the development plans of the electric car. 44
  • 48. Conclusion/ Summary The topic of electric-mobility is omnipotent; in the media, in the automobile factories and is the subject of many cor por ate meetings. Ever yone who is interested, from journalist to consumer, wonders about the current state of development and how it will continue. One issue is more dominant than others - the demand for information. Since the subject is complex, we conducted an investigation into the most important questions about electric-mobility that needed answering. The questions we would answer were selected through an online survey of 20 questions. More than 4,000 people participated in the survey and each chose 10 questions based on their prior knowledge and own particular interests. After the 10 most important questions were determined,we began writing this guide to provide strong, concise answers. The authors, three scientists dedicated to the area of electric-mobility, correlated the data in this book and compiled it to provide detailed explanations of the key concepts. A thorough reading will enable you to make up your own mind up about the development and implementation possibilities of the electric car. As an introduction we took a brief look at the current situation. It describes the benefits of renewable energy through its unlimited availability and environmental friendliness when compared to fossil fuels. Electric cars are now occupying space in automobile showrooms and many people don’t realize that millions of hybrid cars are already sold and have spent years safely navigating our streets. Their use already contributes to improving the environment. 45
  • 49. The first chapter introduced the question of how to recharge an electric car and it was demonstrated that multiple rapid charges of the batteries are by no means necessary for the majority of users. Amongst other things it was made clear that the batteries do not require a complete charge every time. The second most important question- that of the lifespan of an electric car - was discussed in chapter  2. It explained that the key component in the lifespan is the battery. Factors are also being developed that can shorten or lengthen the lifespan and by using the vehicle “normally” the battery of an electric car will last between 5 and 8 years. Chapter 3 focused on the issue of autonomy. It identified what the autonomy of an electric vehicle depends on. It is evident that today’s electric cars could meet most of the mobility needs in most countries, e.g. in Germany 90 % of the population do not drive more than 50 km daily. In turn, the chapter illustrated that electric cars are ideal for urban traffic due to their ability to recuperate energy. The four th most relevant question considered the total ownership costs of an electric car. Most of the people interested in this issue only consider the purchase price which is undoubtedly still higher than that of a conventional car. The costs of repair and maintenance must not be forgotten and this is where the electric car has a clear advantage. It is also forecasted that the price of these vehicles will drop significantly through technical innovations and mass production as has happened with other technologies in the past. 46
  • 50. Chapter 5 gave a brief overview on the support given to electric-mobility worldwide. In this respect Japan offers the highest financial incentive for potential consumers. Germany is still lagging behind in the direct promotion of electric cars although it aims to become one of the leaders in the electric-mobility market. Many potential customers are wondering if electric-mobility is just another hype but there are many arguments that suggest otherwise. Not only are electric cars considered viable for many market segments, they also provide two basic benefits. The first is that they can operate solely using the unlimited availability of renewable energy and the second benefit is that unlike petrol vehicles they are an ecological option, as discussed in chapter 6. The survey respondents were interested in the question of CO2 emissions from electric cars and this was discussed in chapter 7. As explained in this manual, the expansion of available renewable energy sources makes it possible for there to be a continuous drop leading to the eventual elimination of CO2 emissions through the generation of clean electricity. Electric cars will be run on a totally “clean” network with no emissions and therefore be more environmentally friendly than they have been to date. 47
  • 51. The question answered in chapter 8 is about the maintenance and repair of an electric car. It was pointed out that these vehicles have fewer parts that are susceptible to wear than a conventional vehicle and suffer fewer breakdowns. However, electronics are still complex and repairs performed on conventional vehicles are frequently electrical. In the future, vehicle mechanics will need to be more qualified and electric cars will possibly encounter the same problems that conventional vehicles currently succumb to. Chapter 9 addressed the question of the raw materials needed to manufacture the batteries and explained why there are no anticipated supply problems. Not only is lithium readily available it is also reusable so the demand for the material is reduced. What happens to the batteries when they reach the end of their life was explained in the tenth and final chapter. Recycling plays an essential role in the life of vehicle batteries and a recycling rate of almost 100% is already achieved. It is estimated that this will also be the case for the traction batteries in electric cars. After answering these ten questions we are faced with the final question about how the development of electric cars will continue. Undoubtedly, consumers are changing. They are reconsidering the situation. This has also has benefits for the environment, manufacturers and governments. All of the links on the “consumption chain” are increasingly dependent on the countries producing fossil fuels and thus are subject to their political tensions and the increasing prices for the dwindling stocks of oil and natural gas which sooner or later will be exhausted. This makes electric vehicles a more than reasonable alternative. 48
  • 52. It should also not be forgotten that the authors are convinced of the advantages of electric- mobility because the technology is available to put it into practice in addition to the fact that its advantages hugely outweigh its disadvantages. For this reason and in order to make consumers aware of all aspects of electric-mobility, including the material and technology, Green & Energy GmbH was founded. You can learn more about electric cars at our blog under: www.green-and-energy.com . 49
  • 53. Glossary of key terms related to electric-mobility Starter Battery Starter batteries provide the power to start the internal combustion engine. This process requires currents between 100 and 1,000 amps to overcome the initial resistance of the engine. In addition to starting the vehicle the starter battery also supplies power to the vehicles electrical components. Traction Battery A high power battery designed to provide the propulsion that allows an electric vehicle to move. Battery Energy Content Indicates the electrical energy contained in a battery in watt hours (Wh). It does not usually indicate the content of the battery but the specific value in respect to the mass (Wh/kg). Electric Vehicle A vehicle propelled by a motor that is powered by the electricity from a traction battery. Battery Capacity Indicates how much electricity is stored within a battery. This information is usually shown in amps per hour (Ah). 50