1. 2. WORKING EXPERIENCE (KISWIRE CORD SDN. BHD)
2.1. MANPOWER MANAGEMENT - ELECTRICAL DEPARTMENT ORGANIZATION CHART
2.2. BREAKDOWN AND PREVENTIVE MAINTENANCE ACTIVITIES
2.2.1 DISTRIBUTE AND ALLOCATE MANPOWER DAILY BY PROCESS
2.2.2 PROVIDE TECHNICAL TRAINING AND SUPPORT
2.2.3 TO LEAD MAINTENANCE TEAM IN-CASE MAJOR BREAKDOWN
2.2.4 TO PLAN SCHEDULE AND LAYOUT FOR DAILY / WEEKLY PREVENTIVE MAINTANANCE ACTIVTIES
2.2.5 TO COORDINATE WITH CONTRACTOR FOR EXTERNAL SUPPORT
2.2.6 TO PREPARE WEEKLY MAINTENANCE BREAKDOWN REPORT
2.3. SPARE PART AND INVENTORY MANAGEMENT
2.3.1 TO SETUP SPARE PART AND INVENTORY MANAGEMENT SYSTEM BASE ON KISWIRE PRODUCTION SYSTEM
2.3.2 TO PURCHASE AND COORDINATE SPARE PART ARRIVAL (DEPENDS ON URGENCIES)
2.4 NEW MACHINE AND FACILITIES INSTALLATION
2.4.1. DOCUMENT PREPARATION (SCHEDULE, ELECTRICAL LAYOUT DESIGN AND REQUIREMENT, etc)
2.4.2. MATERIAL CALCULATION AND PREPARATION (SUB MAIN CABLING, SEC. CABLING, CONTROL,etc)
2.4.3. COORDINATE CONTRACTOR THROUGHOUT INSTALLATION PROCESS
2.4.4. COMMISSIONING AND TESTING
2.4.5. PROJECT COSTING CALCULATION
1. Total Installation : 11 lines
REMARKS
(PICKLING /
IN-LINE
PATENTING /
PLATING)
PROCESS ATTACHMENT
BeadwirePatenting Line
SC & BW Plating Line SC & BW PicklingLine
SAIFUL
TEAM HEAD
Sn. ENGINEER ENGINEER ENGINEER
FOREMAN
LEADERS
Sn TECH
Jnr TECH
GENERAL
TOTAL
MANPOWER:
20
ENGINEER ENGINEER
THAUFAN
SR. ENGINEER
a) Furnace SC/BW Line
b) Diffusion SC
c) PB Bath
d)P/Off - T/up machine
e) PP Bath -
Bondrite,Borax,CU,Zn
(SCHEDULE,MACHINE LAY-OUT,AIR & WATER PIPING, etc)
(PIPE AND MACHINE PART)
MECHANICAL DEPARTMENT ORGANIZATION CHART
2. 1. Total Installation : 42 units
2. Overall Machine : 64 units
1. Total Installation : >1000 units
1. Total Installation : > 500 units
1. Total Installation : 6 system
1. Total Installation : 2 system
1. Total Installation : 10 system
COMPRESSOR
COOLING SYSTEM
REMARKS
WET DRAWING MC
SC MC
THERMOPACK
TREATMENT PLANT
WASTE WATER
ATTACHMENT
DRY DRAWING MC
PROCESS
-SETTING AND COMMISIONING
3. 2. START-UP DELAY SOP
2.6. FACTORY EXPANSION PROJECT
1. EXPANSION YEAR 2008
1. EXPANSION YEAR 2008
1. EXPANSION YEAR 2008
1. EXPANSION YEAR 2009
1. EXPANSION YEAR 2010
2. NEW APPLICATION 33KV
DESCRIPTION ATTACHMENT REMARKS
KSSB
STEELCORD TBR D
STEELCORD INLINE E
SSW BLK F
MD CONTROL
FACTORY ATTACHMENT REMARKS
BEADWIRE
KCSB Load (A) vs time (hour)
KCSB Load Start-up
2500
3000
A(Amp)
t(hour)
1500 pm
2800
2600
OVERHAUL
MACHINE
TWISTER (405UNIT)
FINE DRAWING MACHINE
(411UNIT)
5
4. 1. EXPANSION YEAR 2012
1. EXPANSION YEAR 2014
1. EXPANSION YEAR 2015
3. TRAINING
3.1. ON JOB TRAINING - KISWIRE GUNCHEON, KOREA
3.2. FUJI INVERTER TRAINING
3.3. TOYOTA PRODUCTION SYSTEM TRANING, JAPAN
3.4 ISO/TS 16949 PROCESS BASE INTERNAL AUDITING
3.5 INTERGRATED MANAGEMENT SYSTEM (QMS+EMS) INTERNAL AUDIT TRAINING
3.6 UNDERSTANDING AND IMPLEMENTING AN ENERGY MANAGEMENT SYSTEM BASED ON ISO50001:2011
3.7 ENERGY MANAGER TRAINING BY MAESCO
3.8 MICROSOFT EXCELL BASIC AND INTERMEDIATE TRAINING
REMARKS
132KV INCOMER
FACTORY ATTACHMENT
BEADWIRE 2
STEELCORD TBR F
HONGDUK SC POHANG, KOREA 2014 ( 9 MTH)
KYUNG HEE UNIVERSITI, SEOUL, KOREA - KOREAN LANGUAGE - 2014
2009
5. 4. IDEA AND IMPLEMENTATION
DESCRIPTION ATTACHMENT REMARKS
2011 MY IDEA CONTEST - REDUCE
OF TRAVESER BREAKDOWN AND
INCREASE PRODUCTIVITY
2011 KISWIRE GLOBAL My IDEA
CONTEST IN KOREA - 2ND PLACE
( IMPLEMENT TO ALL BUNCHER
MACHINE - 130MC)
AIR WIPER - CHANGING MATERIAL
DUE TO WIRE QUALITY AND TO SAVE
COST PART CHANGING
2ND PLACE - IMPLEMENT TO ALL
LINE USED SC AND BW
FINE DRAWING SAVE COST IDEA
2ND PLACE - SAVE COST FOR
BEARING PRECISION
BUNCHER MACHINE IMPROVEMENT
OF PITCH GEAR DUE TO HIGH
BREAKDOWN
2015 IDEA IMPLEMENT
ANDON SYSTEM
TPS TRAINING AT JAPAN -
IMPLEMENT TO ALL FACTORY
PACEMAKER
TPS TRAINING AT JAPAN -
IMPLEMENT TO ALL FACTORY
ROTATING SINK BAR FOR BW PB PREVENT WIRE QUALITYROTATING SINK BAR FOR BW PB
BATH
PREVENT WIRE QUALITY
PROBLEM