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Lean Management
What is
Friday, September 20, 13
Challenges
High costs
No timely information for decision making
Excess & obsolete inventory
Miss deliveries
Machines & labor idle time
Lack of confidence in your products due to quality
issues
Friday, September 20, 13
What Is Lean ?
∗Lean is a simple strategy
that focuses on the
elimination of waste,
variation, and work
imbalance.
∗Each step must create
value for the Customer! It is
a way of life.
Friday, September 20, 13
Benefits
Friday, September 20, 13
1.	
  On-­‐Time	
  delivery	
  
2.	
  Improved	
  response
3.	
  Reduced	
  inventory
4.	
  Improved	
  quality
5.	
  Improved	
  workflow
6.	
  Achievement	
  of	
  flexibility
Benefits
	
   7.	
  	
  	
  Culture	
  change
	
   8.	
  	
  	
  Delegation	
  of	
  accountability
	
   9.	
  	
  	
  Better	
  use	
  of	
  plant
	
   10.	
  Better	
  use	
  of	
  skilled	
  labor
	
   11.	
  Problems	
  Are	
  Visible
	
   12.	
  Information	
  Flow
Friday, September 20, 13
SynerflexConsulting.com
Friday, September 20, 13
Turn Sales Orders into Profits as Quickly as
Possible 	
Decrease the time period from buying or fabricating components until
you get paid by the customer for the finished product.
Increase Profits	
Reduce Costs and Increase Sales.
Use Limited Resources Wisely 	
People, Equipment, Buildings, etc.
BUSINESS GOALS THAT
“LEAN” SUPPORTS
Friday, September 20, 13
Traditional Organization
PRODUCT
SHIPMENT
Time
Business as Usual
WasteCUSTOMER
ORDER
Lean Organization
PRODUCT
SHIPMENT
CUSTOMER
ORDER
Time (Shorter)
Waste
Lean Manufacturing
Quality
Cost
Waste Elimination
Friday, September 20, 13
The Seven Wastes
1. Over-production
2. Waiting time
3. Transportation
4. Over-processing
5. Inventory
6. Motion
7. Defects
Friday, September 20, 13
ALBERT	
  EINSTEIN	
  	
  
defined	
  	
  	
  	
  	
  	
  	
  
INSANITY
as	
  doing	
  the	
  same	
  thing	
  
over	
  and	
  over	
  and	
  
expecting	
  different	
  
results.
Friday, September 20, 13
Synerflex Consulting
Train & Consult in...
UK
Nigeria
Angola
Mauritius
New
Zealand
Australia
Thailand Philippines
Singapore
Indonesia
Malaysia
China
VietnamIndia
Algeria
Egypt
Azerbaijan
Saudi
Arabia
Gulf
Countries
Jordan Kuwait
Hong Kong
Sudan Maldives
Sri Langka
Friday, September 20, 13
Thank you
Subscribe to us at SynerflexConsulting.com and
access to Lean tools and templates
Friday, September 20, 13

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Lean Training in Malaysia, China, Singapore, Dubai, Indonesia, Saudi Arabia & etc

  • 2. Challenges High costs No timely information for decision making Excess & obsolete inventory Miss deliveries Machines & labor idle time Lack of confidence in your products due to quality issues Friday, September 20, 13
  • 3. What Is Lean ? ∗Lean is a simple strategy that focuses on the elimination of waste, variation, and work imbalance. ∗Each step must create value for the Customer! It is a way of life. Friday, September 20, 13
  • 5. 1.  On-­‐Time  delivery   2.  Improved  response 3.  Reduced  inventory 4.  Improved  quality 5.  Improved  workflow 6.  Achievement  of  flexibility Benefits   7.      Culture  change   8.      Delegation  of  accountability   9.      Better  use  of  plant   10.  Better  use  of  skilled  labor   11.  Problems  Are  Visible   12.  Information  Flow Friday, September 20, 13
  • 7. Turn Sales Orders into Profits as Quickly as Possible Decrease the time period from buying or fabricating components until you get paid by the customer for the finished product. Increase Profits Reduce Costs and Increase Sales. Use Limited Resources Wisely People, Equipment, Buildings, etc. BUSINESS GOALS THAT “LEAN” SUPPORTS Friday, September 20, 13
  • 8. Traditional Organization PRODUCT SHIPMENT Time Business as Usual WasteCUSTOMER ORDER Lean Organization PRODUCT SHIPMENT CUSTOMER ORDER Time (Shorter) Waste Lean Manufacturing Quality Cost Waste Elimination Friday, September 20, 13
  • 9. The Seven Wastes 1. Over-production 2. Waiting time 3. Transportation 4. Over-processing 5. Inventory 6. Motion 7. Defects Friday, September 20, 13
  • 10. ALBERT  EINSTEIN     defined               INSANITY as  doing  the  same  thing   over  and  over  and   expecting  different   results. Friday, September 20, 13
  • 11. Synerflex Consulting Train & Consult in... UK Nigeria Angola Mauritius New Zealand Australia Thailand Philippines Singapore Indonesia Malaysia China VietnamIndia Algeria Egypt Azerbaijan Saudi Arabia Gulf Countries Jordan Kuwait Hong Kong Sudan Maldives Sri Langka Friday, September 20, 13
  • 12. Thank you Subscribe to us at SynerflexConsulting.com and access to Lean tools and templates Friday, September 20, 13