Generation of electricity from coal parul

Swapnil Sharma
Swapnil SharmaResearch Scholar em NEOTECH INSTITUTE OF TECHNOLOGY
1
DEPARTMENTOF ELECTRICALENGINEERING
Seminar Presentation
On
Generation of Electricity
from Coal
Parul Institute Of Engineering And Technology
Affiliated to
Gujarat Technological University, Ahmadabad.
Presented By:
Swapnil Sharma
ME 1st Sem(PS)
 Basic of Power Generation
 Basic information on Coal/Fuel Oil
 Combustion Process
 Power Plant Cycle
 4 Main Path come across in any thermal
power plant
 Boilers and Turbines
 Transmission of Power and Switching
2
 A thermal power station is a power plant in which the
Water is heated, turns into steam and spins a steam
turbine and does some other work and produce
electricity .
 After it passes through the turbine, the steam is
condensed in a condenser and recycled to where it
was heated, this is known as a Rankine cycle
3
4
5
6
Power Generation, Transmission and
Distribution
7
Coal
Chemical
Energy
Super Heated
Steam
Pollutants
Thermal
Energy
Turbine
Torque
Heat Loss In
Condenser
Kinetic
Energy
Electrical
Energy
Alternating current
in Stator
Mech. Energy
LossASH
Heat
Loss
Elet. Energy
Loss
8
Overview of Thermal Power Plant
9
 Coal - 12000 Ton/day
 Water – 98000 Cubic meter /
day
 Oil - 100 Cubic meter / day
 Air - 50000 Tons/ day
 This also result in the following
 Ash - 4200 tons/ day
 CO2 - 30000 tons/ day
 So2 - 600 tons/ day
 No2 - 80 tons/ day
10
11
NR
WR
SR
ER
NER
Ennore
Kudankulam
Kayamkulam
Partabpur
Talcher/Ib Valley
Vindhyachal
Korba
MAJOR ENERGY RESOURCES IN INDIA
LEGEND
Coal
Hydro
Lignite
Coastal
Nuclear
Vizag
Simhadri
Kaiga
Tarapur
Mangalore
Krishnapatnam
RAPP
53,000MW
23,000MW
1,700MW
SIKKIM
MYANMMAR
CHICKEN
NECK
Cuddalore
SRI LANKA
COLOMBO
NEPAL
BHUTAN
DESH
BANGLA
South Madras
Pipavav
Generation Load-Centre
Kolkata
Bhubaneswar
Patna
Lucknow
Delhi
Mumbai
Chennai
Bangalore
Bhopal
Guwahati
Jammu
Ludhiana
Jaipur
Gandhinagar
Indore
Raipur
Thiruvananthapuram
Kozhikode
Hyderabad
* Hydro Potential : 1,10,000
> 25,000MW already installed
> 19,000MW under implementation
> 66,000MW still to be exploited
* 90% coal reserves in ER & WR
12
Share of Coal in Power
Generation
Advantages of Coal Fuel
•Abundantly available in
India
•Low cost
•Technology for Power
Generation well developed.
•Easy to handle, transport,
store and use
Shortcomings of Coal
•Low Calorific Value
•Large quantity to be
Handled
•Produces pollutants, ash
•Disposal of ash is
Problematic
•Reserves depleting fast
•India’s Coal Reserves are estimated to be 206 billion tonnes. Present consumption is
about 450 million tonnes.
•Cost of coal for producing 1 unit of electricity (Cost of coal Rs 1000/MT) is Rs 0.75.
•Cost of Gas for producing 1 unit of electricity (Cost of Gas Rs 6/SMC) is Rs 1.20.
Coal
55%
Gas
10%
Diesel
1%
ydel
6%
RES
5%
Nuclear
3%
13
Coal
Transportation
•Rail
•Truck
•Conveyor
•Ship
Coal production
•Surface Mining
•Underground Mining
Coal Properties
•Calorific Value
•Grade of Coal (UHV)
•Proximate Analysis
•Ultimate Analysis
•Ash and Minerals
•Grindability
•Rank
•Physical Characteristics
Coal Beneficiation
(Coal cleaning and
reduction in total
volume of coal.)
14
Coal Analysis Typical composition
Proximate Analysis Moisture, Volatile , Ash and
Fixed Carbon
Ultimate Analysis Hydrogen, Sulphur , Oxygen,
Ash and Mineral Content of Ash and Mineral
Grind ability Grind a specific coal to the
particles size necessary for
effective combustion
Rank Stage of coal has reached on
the coalification
Physical Characteristic - Hardness , Color, Weight, Volume
 Carbon, hydrogen, sulfur are sources of heat on
combustion
 Surface moisture removed on heating during
pulverization.
 Inherent moisture and volatiles are released at
higher temperature, making coal porous and
leading to char/ coke formation. (Thermal
preparation stage)
15
 Main reactions
2C + O2 = 2CO + 3950 BTU/lb (Deficit air)
C + O2 = CO2 +14093 BTU/lb
Secondary reactions
2CO + O2 = 2CO2 + 4347BTU/lb
C + CO2 = 2CO -7.25MJ/kg
16
 Carbon reaction
2C + O2 =2CO [Eco =60kJ/mol]
C + O2 =CO2 [Eco2 =140kJ/mol]
reaction at 1200oC
4C + 3O2 =2CO + 2CO2 (Ratio 1:1)
Reaction at 1700oC
3C + 2O2 = 2CO +CO2 (Ratio 2:1)
It is desirable to supply combustion air at lower temperature
regime in furnace
17
 Hydrogen reaction
2H2 + O2 = 2H2O +61095 BTU/lb
 Sulfur reaction
S + O2 = SO2 + 3980
BTU/lb (undesirable)
18
 Anthracite
 Semi-anthracite
 Bituminous
 Semi-Bituminous
 Lignite
 Peat
 High CV, low VM
 High CV, low VM
 Medium CV, medium VM
 Medium CV, medium VM
 Low CV, high VM, high TM
 Very low CV, high VM & TM
19
20
 liquid fuels used in power plants
Light Diesel Oil (LDO) -
Heavy Fuel Oil (HFO) -
 Droplet formation on atomization (by steam/
compressed air/ mechanical pressurization)
 Combustion initiation by High energy spark
ignition
21
22
23
24
one would come across in any
thermal power plant layout are
- Coal and Ash Circuit
- Air and Gas Circuit
- Feed Water and Steam Circuit
- Cooling Water Circuit
Wagon Tripler Conveyer Belt Magnetic
Separation Crusher (20-25 mm) Bunker
Mill Burner
25
26
Ash Circuit
Bottom Ash Fly Ash
(80%) (20%)
Slurry Silo
Ash Ponds
 Fuel gas Circuit
Furnace Super heater Economiser
APH ESP ID Fan
Chimney
 Air Circuit
FD Fan APH Wind Box
Furnace
27
28
29
Circulating Pump
Condenser
Cooling Tower
30
 Steam generating device for a
specific purpose.
 Capable to meet variation in load
demand
 Capable of generating steam in a
range of operating pressure and
temperature
 For utility purpose, it should generate
steam uninterruptedly at operating
pressure and temperature for
running steam turbines.
31
 Raw materials for design of boilers
1. Coal from mines
2. Ambient air
3. Water from natural resources
4. (river, ponds)
o Generating heat energy
o Air for combustion
o Working fluid for steam
o generation, possessing heat
energy
32
A 500MW steam generator consumes about 8000 tonnes of coal every
day
It will be considered good, if it requires about 200 cubic meter of DM
water in a day
It will produce about 9500 tonnes of Carbon di Oxide every day
33
ARRANGEMENT OF MAIN BOILER (STEAM
GENERATOR)
 A STEAM GENERATOR IS A COMPLEX INTEGRATION OF THE
FOLLOWING ACCESSORIES:
* ECONOMISER * REHEATER
* BOILER DRUM * DIV PANEL
•DOWN COMERS * CCW PUMPS
* BOTTOM RING HEADER * BURNERS
* WATER WALLS * APHs
 Water Tube Boiler:
Here the heat source is
outside the tubes and
the water to be heated
is inside. Most high-
pressure and large
boilers are of this type.
In the water-tube
boiler, gases flow over
water-filled tubes.
These water-filled
tubes are in turn
connected to large
containers called
drums.
34
35
36
Tangential Firing System
37
38
39
40
Bypass
Turbine
41
42
43
44
The steam turbine is a
form of heat engine that
derives much of its
improvement in
thermodynamic efficiency
from the use of multiple
stages in the expansion
of the steam
45
Turbine
46
47
48
Switchyard One line Diagram
G
Transfer Bus 400 KV
Main Bus II
Main Bus I
CB CB
CB
GT
20.5/400KV
Gen Bay Feeder Bay
Bus
Isolator
Transfer Bus
Bay
49
50
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Generation of electricity from coal parul

  • 1. 1 DEPARTMENTOF ELECTRICALENGINEERING Seminar Presentation On Generation of Electricity from Coal Parul Institute Of Engineering And Technology Affiliated to Gujarat Technological University, Ahmadabad. Presented By: Swapnil Sharma ME 1st Sem(PS)
  • 2.  Basic of Power Generation  Basic information on Coal/Fuel Oil  Combustion Process  Power Plant Cycle  4 Main Path come across in any thermal power plant  Boilers and Turbines  Transmission of Power and Switching 2
  • 3.  A thermal power station is a power plant in which the Water is heated, turns into steam and spins a steam turbine and does some other work and produce electricity .  After it passes through the turbine, the steam is condensed in a condenser and recycled to where it was heated, this is known as a Rankine cycle 3
  • 4. 4
  • 5. 5
  • 7. 7 Coal Chemical Energy Super Heated Steam Pollutants Thermal Energy Turbine Torque Heat Loss In Condenser Kinetic Energy Electrical Energy Alternating current in Stator Mech. Energy LossASH Heat Loss Elet. Energy Loss
  • 8. 8 Overview of Thermal Power Plant
  • 9. 9
  • 10.  Coal - 12000 Ton/day  Water – 98000 Cubic meter / day  Oil - 100 Cubic meter / day  Air - 50000 Tons/ day  This also result in the following  Ash - 4200 tons/ day  CO2 - 30000 tons/ day  So2 - 600 tons/ day  No2 - 80 tons/ day 10
  • 11. 11 NR WR SR ER NER Ennore Kudankulam Kayamkulam Partabpur Talcher/Ib Valley Vindhyachal Korba MAJOR ENERGY RESOURCES IN INDIA LEGEND Coal Hydro Lignite Coastal Nuclear Vizag Simhadri Kaiga Tarapur Mangalore Krishnapatnam RAPP 53,000MW 23,000MW 1,700MW SIKKIM MYANMMAR CHICKEN NECK Cuddalore SRI LANKA COLOMBO NEPAL BHUTAN DESH BANGLA South Madras Pipavav Generation Load-Centre Kolkata Bhubaneswar Patna Lucknow Delhi Mumbai Chennai Bangalore Bhopal Guwahati Jammu Ludhiana Jaipur Gandhinagar Indore Raipur Thiruvananthapuram Kozhikode Hyderabad * Hydro Potential : 1,10,000 > 25,000MW already installed > 19,000MW under implementation > 66,000MW still to be exploited * 90% coal reserves in ER & WR
  • 12. 12 Share of Coal in Power Generation Advantages of Coal Fuel •Abundantly available in India •Low cost •Technology for Power Generation well developed. •Easy to handle, transport, store and use Shortcomings of Coal •Low Calorific Value •Large quantity to be Handled •Produces pollutants, ash •Disposal of ash is Problematic •Reserves depleting fast •India’s Coal Reserves are estimated to be 206 billion tonnes. Present consumption is about 450 million tonnes. •Cost of coal for producing 1 unit of electricity (Cost of coal Rs 1000/MT) is Rs 0.75. •Cost of Gas for producing 1 unit of electricity (Cost of Gas Rs 6/SMC) is Rs 1.20. Coal 55% Gas 10% Diesel 1% ydel 6% RES 5% Nuclear 3%
  • 13. 13 Coal Transportation •Rail •Truck •Conveyor •Ship Coal production •Surface Mining •Underground Mining Coal Properties •Calorific Value •Grade of Coal (UHV) •Proximate Analysis •Ultimate Analysis •Ash and Minerals •Grindability •Rank •Physical Characteristics Coal Beneficiation (Coal cleaning and reduction in total volume of coal.)
  • 14. 14 Coal Analysis Typical composition Proximate Analysis Moisture, Volatile , Ash and Fixed Carbon Ultimate Analysis Hydrogen, Sulphur , Oxygen, Ash and Mineral Content of Ash and Mineral Grind ability Grind a specific coal to the particles size necessary for effective combustion Rank Stage of coal has reached on the coalification Physical Characteristic - Hardness , Color, Weight, Volume
  • 15.  Carbon, hydrogen, sulfur are sources of heat on combustion  Surface moisture removed on heating during pulverization.  Inherent moisture and volatiles are released at higher temperature, making coal porous and leading to char/ coke formation. (Thermal preparation stage) 15
  • 16.  Main reactions 2C + O2 = 2CO + 3950 BTU/lb (Deficit air) C + O2 = CO2 +14093 BTU/lb Secondary reactions 2CO + O2 = 2CO2 + 4347BTU/lb C + CO2 = 2CO -7.25MJ/kg 16
  • 17.  Carbon reaction 2C + O2 =2CO [Eco =60kJ/mol] C + O2 =CO2 [Eco2 =140kJ/mol] reaction at 1200oC 4C + 3O2 =2CO + 2CO2 (Ratio 1:1) Reaction at 1700oC 3C + 2O2 = 2CO +CO2 (Ratio 2:1) It is desirable to supply combustion air at lower temperature regime in furnace 17
  • 18.  Hydrogen reaction 2H2 + O2 = 2H2O +61095 BTU/lb  Sulfur reaction S + O2 = SO2 + 3980 BTU/lb (undesirable) 18
  • 19.  Anthracite  Semi-anthracite  Bituminous  Semi-Bituminous  Lignite  Peat  High CV, low VM  High CV, low VM  Medium CV, medium VM  Medium CV, medium VM  Low CV, high VM, high TM  Very low CV, high VM & TM 19
  • 20. 20
  • 21.  liquid fuels used in power plants Light Diesel Oil (LDO) - Heavy Fuel Oil (HFO) -  Droplet formation on atomization (by steam/ compressed air/ mechanical pressurization)  Combustion initiation by High energy spark ignition 21
  • 22. 22
  • 23. 23
  • 24. 24 one would come across in any thermal power plant layout are - Coal and Ash Circuit - Air and Gas Circuit - Feed Water and Steam Circuit - Cooling Water Circuit
  • 25. Wagon Tripler Conveyer Belt Magnetic Separation Crusher (20-25 mm) Bunker Mill Burner 25
  • 26. 26 Ash Circuit Bottom Ash Fly Ash (80%) (20%) Slurry Silo Ash Ponds
  • 27.  Fuel gas Circuit Furnace Super heater Economiser APH ESP ID Fan Chimney  Air Circuit FD Fan APH Wind Box Furnace 27
  • 28. 28
  • 30. 30
  • 31.  Steam generating device for a specific purpose.  Capable to meet variation in load demand  Capable of generating steam in a range of operating pressure and temperature  For utility purpose, it should generate steam uninterruptedly at operating pressure and temperature for running steam turbines. 31
  • 32.  Raw materials for design of boilers 1. Coal from mines 2. Ambient air 3. Water from natural resources 4. (river, ponds) o Generating heat energy o Air for combustion o Working fluid for steam o generation, possessing heat energy 32 A 500MW steam generator consumes about 8000 tonnes of coal every day It will be considered good, if it requires about 200 cubic meter of DM water in a day It will produce about 9500 tonnes of Carbon di Oxide every day
  • 33. 33 ARRANGEMENT OF MAIN BOILER (STEAM GENERATOR)  A STEAM GENERATOR IS A COMPLEX INTEGRATION OF THE FOLLOWING ACCESSORIES: * ECONOMISER * REHEATER * BOILER DRUM * DIV PANEL •DOWN COMERS * CCW PUMPS * BOTTOM RING HEADER * BURNERS * WATER WALLS * APHs
  • 34.  Water Tube Boiler: Here the heat source is outside the tubes and the water to be heated is inside. Most high- pressure and large boilers are of this type. In the water-tube boiler, gases flow over water-filled tubes. These water-filled tubes are in turn connected to large containers called drums. 34
  • 35. 35
  • 37. 37
  • 38. 38
  • 39. 39
  • 41. 41
  • 42. 42
  • 43. 43
  • 44. 44 The steam turbine is a form of heat engine that derives much of its improvement in thermodynamic efficiency from the use of multiple stages in the expansion of the steam
  • 46. 46
  • 47. 47
  • 48. 48 Switchyard One line Diagram G Transfer Bus 400 KV Main Bus II Main Bus I CB CB CB GT 20.5/400KV Gen Bay Feeder Bay Bus Isolator Transfer Bus Bay
  • 49. 49
  • 50. 50