Innovating Wood

Speck&Tech
Speck&TechSpeck&Tech
Innovating Wood
all rights reserved
microtec.eu
1980 2023
450 employees
105 €mln turnover
Only provider of scanning & optimization solutions
for the complete wood processing industry
Company
05
04
06 02
03
01
07
06. Corvallis
155 SW Madison Ave
Corvallis, OR 97333
USA
01. HQ. Brixen
Via Julius-Durst 98
39042 Brixen
Italy
04. Linköping
Idögatan 10
58278 Linköping
Sweden
05. Espoo
Lukopurontie 2
02200 Espoo
Finland
03. Rosenheim
Happinger Str. 94
83026 Rosenheim
Germany
02. Venezia
Via Miranese 56
30171 Venezia
Italy
07. Vancouver
West Broadway V6J
1847 Vancouver
Canada
Global Network of Innovation
all rights reserved
microtec.eu
Global Network of Innovation
all rights reserved
microtec.eu
all rights reserved
Innovating wood
About 75% of timber is used in the construction sector*
Urbanisation is a key driver of timber consumption
• in China from 1998 to 2018:
o +96% urban dwellers
o +71% per capita timber consumption
• Projected +52% increase in urban population worldwide between 2020 and 2050
• Building homes requires timber, but as much consumption goes into renovating them too
*Q&A: how much timber goes to biomass energy production?
15% goes to biomass energy and 10% to pulp and paper
Why bother? Urbanisation
Source: Gresham House, Global Timber Outlook 2020
all rights reserved
Countries worldwide are pushing towards
home renovation to reduce energy
consumption and promote sustainable
materials with lower carbon footprint
Achieving net zero targets is likely to lead to
higher timber consumption through
substitution effects
All in all, timber consumption is expected to
increase by 170% between 2020 and 2050!
Innovating wood
Why bother? Decarbonisation
CLT = Cross-Laminated Timber
Graphics from: Gresham House, Global Timber Outlook 2020
all rights reserved
Wood
I just can’t get enough
Graphics from: Gresham House, Global Timber Outlook 2020
*Q&A: How about Africa?
Africa does not shine on this chart, because wood
production there (concentrated in Western and
Central Africa) is minor and absorbed in the ‘Rest of
World’ component. Wood processing there is also
underdeveloped, as the continent mostly focuses
on exporting raw material.
all rights reserved
Sustainable supply capacity is expected to realistically achieve 4.6 bln m3/year
We use about 3.7 bln m3/year, facing projections between 5.8 and 7.5 bln m3/year by 2050
That is, we may end up 30-50% short
The least we can do is make the best of every single tree!
Innovating wood
It matters!
all rights reserved
microtec.eu
Forest
Cut and transportation
Cut in Forest Transport to the Mill
• By Truck
• By Train
• By River
Long Logs
Length 4 – 28 meters
Typical in France and
North America
Short Logs
Length 2-6 meters
FOREST LOGYARD SAWLINE GREEN, DRY & PLANER MILL SECONDARY PROCESSING ___
all rights reserved
microtec.eu
Logyard
Log Processing
FOREST LOGYARD SAWLINE GREEN, DRY & PLANER MILL SECONDARY PROCESSING ___
Solution:
CT Log -> Find out more!
Speed: 180 m/min
Logeye -> Find out more!
Speed: 300-800 m/min
all rights reserved
Wood
Section
Pith
Heartwood
Sapwood
Bark
Bark enclosure
Shake
Stain
Logeye 300 Features
Logeye 301 D (dimension)
▪ 3D laser triangulation for accurate
and full log real 3D shape scanning
Logeye 301 C (color)
▪ High resolution photo documentation
Logeye 302 (x-ray)
▪ X-ray multi-view system for knottiness,
knotty core, density determination and
foreign objects detection
microtec.eu all rights reserved
all rights reserved
microtec.eu
Features extraction from CT Log images
× Pith × Heartwood
× Sound knots × Annual rings
× Dead knots × Dry sapwood
× Splits × Compression wood
× Resin pockets × Bark enclosures
× Rot × Slope of grain
× Under bark shape × Species recognition
× Metals × Insect holes
all rights reserved
microtec.eu
CT Log
State of the Art – Under Bark Shape
▪ Estimate log shape after debarking
▪ Traditional techniques struggle since bark and
sapwood densities are very similar, thus AI is
required
▪ Allows for accurate under-bark diameter
estimation
all rights reserved
microtec.eu
Sawline
Sawing the log
FOREST LOGYARD SAWLINE GREEN, DRY & PLANER MILL SECONDARY PROCESSING ___
Solution:
Logeye -> Find out more!
Speed: 300-800 m/min
all rights reserved
Optiline and Maxicut
Make the best of every log
Central cut
Side boards
all rights reserved
Input Material:
• Unedged log slices
Output Material:
• Edged Boards rough sawn
Main Scope:
• Refine the log slice in a rectangular boards
excluding, as much as possible, the wane
areas
microtec.eu
Edger Sawing Line
Lumber Processing in the Sawmill
all rights reserved
Input Material:
• Edged (rectangular) wide boards rough sawn
Output Material:
• Edged (rectangular) wide boards graded
rough sawn or planed
Main Scope:
• Generate a way to classify boards in order to
define a price (value) of that particular boards
microtec.eu
Grading Line
Lumber Processing in the Sawmill
all rights reserved
microtec.eu
Green, dry & planer mill
Processing the boards
FOREST LOGYARD SAWLINE GREEN, DRY & PLANER MILL SECONDARY PROCESSING ___
Solution:
Goldeneye Transverse -> Find out more!
Speed: 240 lug/min
Finscan -> Find out more!
Speed: 240 boards/min
all rights reserved
microtec.eu
Green sorting
Variosort
Greensorting:
• a process where fresh boards are
sorted by size and quality and
packaged
Input Material:
• Boards with different size and quality
Output Material:
• Packages of boards with common
properties
43x230x4000 A
43x230x4000 B
43x153x4000 A
23x180x4000 A
all rights reserved
microtec.eu
Dry sorting
Variosort
Dry sorting:
• a process where packages are
destacked and resorted by quality
Input Material:
• Packages of boards having the same
size but different quality
Output Material:
• Packages of boards with common
properties
43x230x4000 A
43x230x4000 B
43x230x3500 A
43x230x3000 A
all rights reserved
microtec.eu
Secondary processing
Finalization
FOREST LOGYARD SAWLINE GREEN, DRY & PLANER MILL SECONDARY PROCESSING___
Solution:
Goldeneye -> Find out more!
Speed: 150-1200 m/min
Woodeye -> Find out more!
Speed: 300 m/min
all rights reserved
microtec.eu
Secondary processing
Processing lumber
Rough Sawn Boards
Rip Saw
Wide Boards
Planed Boards
Planer
Cross-Cut
Saw
Moulder
Finger Joint
Machine
Sorting Parquet
Flooring
Truck Flooring
House
Cabinet
Windows
Doors
Beds
House
Furnitures
Sauna Floors
Sauna Walls
all rights reserved
microtec.eu
Machines
Scanner and cross-cut
Cross-Cut
Saw
Scanner
all rights reserved
Moulder (or Profiler)
This kind of machine is producing profiling boards for final commercial uses. It is a very
complex machine that requires an high precision and quality control.
microtec.eu
Secondary processing
Moulder
Wienig
all rights reserved
MiCROTEC introduced machine learning in its scanners in 1999
We use it to solve different types of problems:
▪ Segmentation (detecting polygons, such as most defects)
▪ Classification (classifying images, such as in grade mark readers)*
▪ Regression (identifying the location of specific features, such as the pith)
*Q&A: Does MiCROTEC apply classification algorithms in other ways too?
We mostly apply classification to grade mark readers for crayon marks classification
Artificial Intelligence
Detection algorithms
all rights reserved
microtec.eu
Segmentation
State of the Art – Stains Detection
▪ Blue/Brown stains detection on lumber boards
▪ Allows a good detection with different color shades and dirt
▪ Increased performances
all rights reserved
microtec.eu
Classification
State of the Art – Grade Mark Reader
▪ Crayon mark symbols classification
▪ Manually drawn on moving boards, low shapes precision
▪ Different surface colors
all rights reserved
microtec.eu
Regression
State of the Art – Pith Position Estimation
▪ Estimation of the pith position using the boards face image
▪ Annual rings are the main information
▪ Knots, cracks, dirt, saw cuts are additional difficulties
all rights reserved
Neural nets performance is affected by several aspects, including:
▪ Image quality (superior hardware is key)
▪ Training (images pre-labeled by wood experts)
▪ Speed (algorithms must be optimized to match line speed)
▪ Wood (different species and moisture levels)
Performance
Getting it right
Crometic Camera
In-house developed and propretary
CMOS sensor with full HD-resolution
with 600 frames per second
microtec.eu all rights reserved
X-Ray Technology
▪ In-house developed proprietary
photodiode array
▪ up to 6,000 frames per second
microtec.eu
(X-ray example of a log longitudinal section)
all rights reserved
*Q&A: why does MiCROTEC produce its own photodiodes, when they would be available on the market? Is it just to reduce costs?
MiCROTEC scanners operate under constraints (speed among them) that require optimizing such components for our use cases.
all rights reserved
MiCROTEC Connect is a revolutionary fingerprint system based on CT-scanned logs
It allows to trace each real board back to its original log
Bringing it all together
Fingerprint
all rights reserved
How we do it
Thank you
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Innovating Wood

  • 2. all rights reserved microtec.eu 1980 2023 450 employees 105 €mln turnover Only provider of scanning & optimization solutions for the complete wood processing industry Company
  • 3. 05 04 06 02 03 01 07 06. Corvallis 155 SW Madison Ave Corvallis, OR 97333 USA 01. HQ. Brixen Via Julius-Durst 98 39042 Brixen Italy 04. Linköping Idögatan 10 58278 Linköping Sweden 05. Espoo Lukopurontie 2 02200 Espoo Finland 03. Rosenheim Happinger Str. 94 83026 Rosenheim Germany 02. Venezia Via Miranese 56 30171 Venezia Italy 07. Vancouver West Broadway V6J 1847 Vancouver Canada Global Network of Innovation all rights reserved microtec.eu
  • 4. Global Network of Innovation all rights reserved microtec.eu
  • 5. all rights reserved Innovating wood About 75% of timber is used in the construction sector* Urbanisation is a key driver of timber consumption • in China from 1998 to 2018: o +96% urban dwellers o +71% per capita timber consumption • Projected +52% increase in urban population worldwide between 2020 and 2050 • Building homes requires timber, but as much consumption goes into renovating them too *Q&A: how much timber goes to biomass energy production? 15% goes to biomass energy and 10% to pulp and paper Why bother? Urbanisation Source: Gresham House, Global Timber Outlook 2020
  • 6. all rights reserved Countries worldwide are pushing towards home renovation to reduce energy consumption and promote sustainable materials with lower carbon footprint Achieving net zero targets is likely to lead to higher timber consumption through substitution effects All in all, timber consumption is expected to increase by 170% between 2020 and 2050! Innovating wood Why bother? Decarbonisation CLT = Cross-Laminated Timber Graphics from: Gresham House, Global Timber Outlook 2020
  • 7. all rights reserved Wood I just can’t get enough Graphics from: Gresham House, Global Timber Outlook 2020 *Q&A: How about Africa? Africa does not shine on this chart, because wood production there (concentrated in Western and Central Africa) is minor and absorbed in the ‘Rest of World’ component. Wood processing there is also underdeveloped, as the continent mostly focuses on exporting raw material.
  • 8. all rights reserved Sustainable supply capacity is expected to realistically achieve 4.6 bln m3/year We use about 3.7 bln m3/year, facing projections between 5.8 and 7.5 bln m3/year by 2050 That is, we may end up 30-50% short The least we can do is make the best of every single tree! Innovating wood It matters!
  • 9. all rights reserved microtec.eu Forest Cut and transportation Cut in Forest Transport to the Mill • By Truck • By Train • By River Long Logs Length 4 – 28 meters Typical in France and North America Short Logs Length 2-6 meters FOREST LOGYARD SAWLINE GREEN, DRY & PLANER MILL SECONDARY PROCESSING ___
  • 10. all rights reserved microtec.eu Logyard Log Processing FOREST LOGYARD SAWLINE GREEN, DRY & PLANER MILL SECONDARY PROCESSING ___ Solution: CT Log -> Find out more! Speed: 180 m/min Logeye -> Find out more! Speed: 300-800 m/min
  • 12. Logeye 300 Features Logeye 301 D (dimension) ▪ 3D laser triangulation for accurate and full log real 3D shape scanning Logeye 301 C (color) ▪ High resolution photo documentation Logeye 302 (x-ray) ▪ X-ray multi-view system for knottiness, knotty core, density determination and foreign objects detection microtec.eu all rights reserved
  • 13. all rights reserved microtec.eu Features extraction from CT Log images × Pith × Heartwood × Sound knots × Annual rings × Dead knots × Dry sapwood × Splits × Compression wood × Resin pockets × Bark enclosures × Rot × Slope of grain × Under bark shape × Species recognition × Metals × Insect holes
  • 14. all rights reserved microtec.eu CT Log State of the Art – Under Bark Shape ▪ Estimate log shape after debarking ▪ Traditional techniques struggle since bark and sapwood densities are very similar, thus AI is required ▪ Allows for accurate under-bark diameter estimation
  • 15. all rights reserved microtec.eu Sawline Sawing the log FOREST LOGYARD SAWLINE GREEN, DRY & PLANER MILL SECONDARY PROCESSING ___ Solution: Logeye -> Find out more! Speed: 300-800 m/min
  • 16. all rights reserved Optiline and Maxicut Make the best of every log Central cut Side boards
  • 17. all rights reserved Input Material: • Unedged log slices Output Material: • Edged Boards rough sawn Main Scope: • Refine the log slice in a rectangular boards excluding, as much as possible, the wane areas microtec.eu Edger Sawing Line Lumber Processing in the Sawmill
  • 18. all rights reserved Input Material: • Edged (rectangular) wide boards rough sawn Output Material: • Edged (rectangular) wide boards graded rough sawn or planed Main Scope: • Generate a way to classify boards in order to define a price (value) of that particular boards microtec.eu Grading Line Lumber Processing in the Sawmill
  • 19. all rights reserved microtec.eu Green, dry & planer mill Processing the boards FOREST LOGYARD SAWLINE GREEN, DRY & PLANER MILL SECONDARY PROCESSING ___ Solution: Goldeneye Transverse -> Find out more! Speed: 240 lug/min Finscan -> Find out more! Speed: 240 boards/min
  • 20. all rights reserved microtec.eu Green sorting Variosort Greensorting: • a process where fresh boards are sorted by size and quality and packaged Input Material: • Boards with different size and quality Output Material: • Packages of boards with common properties 43x230x4000 A 43x230x4000 B 43x153x4000 A 23x180x4000 A
  • 21. all rights reserved microtec.eu Dry sorting Variosort Dry sorting: • a process where packages are destacked and resorted by quality Input Material: • Packages of boards having the same size but different quality Output Material: • Packages of boards with common properties 43x230x4000 A 43x230x4000 B 43x230x3500 A 43x230x3000 A
  • 22. all rights reserved microtec.eu Secondary processing Finalization FOREST LOGYARD SAWLINE GREEN, DRY & PLANER MILL SECONDARY PROCESSING___ Solution: Goldeneye -> Find out more! Speed: 150-1200 m/min Woodeye -> Find out more! Speed: 300 m/min
  • 23. all rights reserved microtec.eu Secondary processing Processing lumber Rough Sawn Boards Rip Saw Wide Boards Planed Boards Planer Cross-Cut Saw Moulder Finger Joint Machine Sorting Parquet Flooring Truck Flooring House Cabinet Windows Doors Beds House Furnitures Sauna Floors Sauna Walls
  • 24. all rights reserved microtec.eu Machines Scanner and cross-cut Cross-Cut Saw Scanner
  • 25. all rights reserved Moulder (or Profiler) This kind of machine is producing profiling boards for final commercial uses. It is a very complex machine that requires an high precision and quality control. microtec.eu Secondary processing Moulder Wienig
  • 26. all rights reserved MiCROTEC introduced machine learning in its scanners in 1999 We use it to solve different types of problems: ▪ Segmentation (detecting polygons, such as most defects) ▪ Classification (classifying images, such as in grade mark readers)* ▪ Regression (identifying the location of specific features, such as the pith) *Q&A: Does MiCROTEC apply classification algorithms in other ways too? We mostly apply classification to grade mark readers for crayon marks classification Artificial Intelligence Detection algorithms
  • 27. all rights reserved microtec.eu Segmentation State of the Art – Stains Detection ▪ Blue/Brown stains detection on lumber boards ▪ Allows a good detection with different color shades and dirt ▪ Increased performances
  • 28. all rights reserved microtec.eu Classification State of the Art – Grade Mark Reader ▪ Crayon mark symbols classification ▪ Manually drawn on moving boards, low shapes precision ▪ Different surface colors
  • 29. all rights reserved microtec.eu Regression State of the Art – Pith Position Estimation ▪ Estimation of the pith position using the boards face image ▪ Annual rings are the main information ▪ Knots, cracks, dirt, saw cuts are additional difficulties
  • 30. all rights reserved Neural nets performance is affected by several aspects, including: ▪ Image quality (superior hardware is key) ▪ Training (images pre-labeled by wood experts) ▪ Speed (algorithms must be optimized to match line speed) ▪ Wood (different species and moisture levels) Performance Getting it right
  • 31. Crometic Camera In-house developed and propretary CMOS sensor with full HD-resolution with 600 frames per second microtec.eu all rights reserved
  • 32. X-Ray Technology ▪ In-house developed proprietary photodiode array ▪ up to 6,000 frames per second microtec.eu (X-ray example of a log longitudinal section) all rights reserved *Q&A: why does MiCROTEC produce its own photodiodes, when they would be available on the market? Is it just to reduce costs? MiCROTEC scanners operate under constraints (speed among them) that require optimizing such components for our use cases.
  • 33. all rights reserved MiCROTEC Connect is a revolutionary fingerprint system based on CT-scanned logs It allows to trace each real board back to its original log Bringing it all together Fingerprint