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Bulk Counting Technology for Medical Components

Medical component manufacturers are often looking for the latest product developments to improve their processes.
When it comes to production, assembly, testing, inventory management or packaging, DATA’s innovative technology goes
a long way to improve operational processes.
With DAtA’s systems, products do not need to be separated over separate lines, nor do they need to be fed one by one or
paced at specific intervals, as is often the case in conventional counting systems. counting rates of up to 25,000 objects per
minute can be achieved for different shaped objects as small as 0.5mm, while the systems’ advanced mathematical algorithms ensures nearly 100% accuracy.
DATA’s bulk counting technology is based on a ‘free-fall’ concept, in which objects pass vertically through the detection unit, while maintaining a continuous uniform falling rate.

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Bulk Counting Technology for Medical Components

  1. 1. Applications DATA’s counters are designed to perform laboratory counts as well as fully automated industrial counts, in various processes: Medical component manufacturers are often looking for the latest product developments to improve their processes. When it comes to production, assembly, testing, inventory management or packaging, DATA’s innovative technology goes a long way to improve operational processes. About Us Established in 2002, DATA Detection Technologies Ltd. develops, manufactures and markets advanced bulk counting solutions. DATA’s R&D team includes multidisciplinary professionals in electro-optics, electronics, software and mechanical engineering, all contributing their knowledge to develop unique, innovative bulk counting solutions with several new applications per year. DATA’s proprietary bulk counting and packaging systems are presently used by over 1,500 customers worldwide in the medical components, electronic parts, pharmaceutical, seeds and other small-parts industries. Technology DATA’s core technology is based on real-time image processing of multiple objects as they fall. This technology enables fast, accurate and reliable bulk counting and packaging of small items. The system can handle a wide variety of objects, from medical components to electronics and small intricate industrial parts. With DATA’s systems, products do not need to be separated over separate lines, nor do they need to be fed one by one or paced at specific intervals, as is often the case in conventional counting systems. Counting rates of up to 25,000 objects per minute can be achieved for different shaped objects as small as 0.5mm, while the systems’ advanced mathematical algorithms ensures nearly 100% accuracy. Counting principle DATA’s bulk counting technology is based on a ‘free-fall’ concept, in which objects pass vertically through the detection unit, while maintaining a continuous uniform falling rate. Bulk Counting Technology for Medical Components Recieving Picking & Assembling Packaging Inventory Managenment
  2. 2. DATA Detection Technologies Ltd. 14 Hartom ST. (RAD Bldg.) Har Hotzvim- Jerusalem 9777514, Israel Tel: 972-73-2204444 | Fax: 972-73-2204466 | www.data-technologies.com AVAILABLE COUNTING HEADS • 10mm – ideal for object size 0.7-4mm • 25mm – ideal for object size 0.5-18mm • 60mm – ideal for object size 0.5-20mm MAIN FEATURES • Accuracy (actual count): 99.5-100% • Object variety: one system can count numerous object types • Counting modes: Non-target count, batch count • Minimal mechanical adjustments when changing objects • PC based HMI • Easy to operate • Low maintenance and easy to clean Benefits • An alternative to part weighing - Replacing the use of estimated figures based on part weight, with exact counting, can improve various processes, including: - Packaging: Avoid shortage or surplus - Production: Effective control and management of assembly line - Improve inventory control • Economizing - Money saved by not giving away products for free • Short order processing time - Enabling more order processing per shift • Reduced labor costs - Manual labor replaced by automatic machines • Efficiency - One single counting system can handle a variety of complex shaped objects without the need for mechanical adjustments, while maintaining accurate and fast counting DATA Bulk Counting Technology is ideal for: • Medical devices • Electronical components • Metal & plastic injection moldings • Aerospace • Automotive • Hardware & DIY “Now we can certify the real quantity with this machine, for kitting, receiving & verifying the real count of the material. Thank you for putting all of the efforts necessary to help us with your discovery of this machine, it will bring great accomplishments to our process & efficiency” An international firm from the Electro Mechanical industry

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Medical component manufacturers are often looking for the latest product developments to improve their processes. When it comes to production, assembly, testing, inventory management or packaging, DATA’s innovative technology goes a long way to improve operational processes. With DAtA’s systems, products do not need to be separated over separate lines, nor do they need to be fed one by one or paced at specific intervals, as is often the case in conventional counting systems. counting rates of up to 25,000 objects per minute can be achieved for different shaped objects as small as 0.5mm, while the systems’ advanced mathematical algorithms ensures nearly 100% accuracy. DATA’s bulk counting technology is based on a ‘free-fall’ concept, in which objects pass vertically through the detection unit, while maintaining a continuous uniform falling rate.

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