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MOTOR ASSEMBLY
Prepared by : Kannan.B
Date : 20th Mar 08
Motor assembly
Compressor assembly
Motor assembly
MOTOR ASSEMBLY
Motor assembly major components :
1. Motor Housing
2. Stator assembly
3. Rotor & Shaft assembly
4. Terminals
5. Junction box
2
3
1
5
4
Classification of Motor assembly
Vendors : Frequency : Voltage :
• Reliance
• Ideal
• AOSYY
Efficiency :
Based on :
• 50 HZ
• 60HZ
• Low
• Medium
• High
• Standard
• High
Frame size :
• XR2
• XR3
• XR4
• XR5
• XR6
• XR7
Voltage :
Low : 200 V to 575 V
Medium : 2400 V to 4160 V
High : 6300 V to 11000 V
Efficiency :
Standard : < 80%
High : > 80%
MOTOR HOUSING
Lifting Lugs
Machined
surface to hold
stator assy.
Spray nozzle
location
 Some Housings used to have step on it,
to position the stator assembly.
 In new Motor Housings the fixture is used to locate
the stator assembly.
 Stator assembly will have the Interference fit with
the Motor Housings.
Critical Dimensions
STATOR ASSEMBLY
Stator assembly
Stator windings
Stator core
 Stator assembly is the static part in the motor assembly.
 Should provide enough clearance between the
stator windings and the motor housing.
 Should maintain enough clearance between the terminal lug and
the stator winding end leads (Generally 3.00”).
 Stator core length is called “Stack length” and it varies from 8.5” to 17.0”
ROTOR & SHAFT ASSEMBLY
Shaft
Rotor dam Rotor ring
Rotor
Critical DimensionsRotor & shaft assembly
Radial vent holes
Axial vent holes
Rotor Cooling
 Rotor & shaft assembly is the rotating part in the motor assembly
 The radial distance between the stator core and the rotor core is
called “Air Gap” and it varies from 0.8” to 0.125”
 The stator stack length should always be inline with the rotor stack length.
 The shaft should have a little overhang on the rotor assembly.
 Cooling line should be close to the end of the stator windings.
 Motor assembly drawings are created for the various combination of voltage codes &
stack lengths.
MOTOR ASSEMBLY
DIMENSIONAL LAYOUT
 Dimensional layout is to check for the interference & clearance between the
components in motor assembly.
 The following components are assembled with the motor assembly and check
for the clearances.
1. End cover
2. Nozzle assembly
3. Laby seal
4. Bearing &
5. Transmission housing
 Refer Table for the critical clearances.
MOTOR COOLING ARRANGEMENT
 Motor cooling arrangement drawing contains
The motor assembly with the tube arrangements
fittings and
the Bill of materials.
 The existing tube arrangements should be used wherever possible.
 Refer the images for the sample motor cooling arrangements.
Tube assembly
Tube assembly
Motor assembly
COMPRESSOR ASSEMBLY
 Compressor assembly drawing shows
All the components related to compressor assembly &
Bill of materials.
 Should use separate part numbers for the compressor assembly which
uses the Ideal, Reliance & AOSYY motor assembly.
 Refer the images for the compressor assembly components.
Motor assembly Motor assemblyCompressor assembly
Procedure for making new motor assembly drawings.
 Motor shaft modeling & drawing creation.
 Motor Housing modeling & drawing creation.
 Motor assembly modeling & drawing creation.
The various inputs like stack length, Rotor vent hole locations,
Stator assembly and Motor shaft locations are provided by the vendor.
 Dimensional layout drawing creation for the various stack lengths.
 Motor cooling arrangement drawing creation.
 Compressor assembly drawing creation with the new motor assembly.
 Updating Process manual with the new part numbers.
 P3 report creation in partslister. This includes new part number creation.
 Preparing Microfilm log sheet.
 Preparing Designer’s checklist.
 PCA cover sheet.
Process manual for the compressor assembly.
S.No Drawing Number Frame size
1 19XR03002301 Frame # 2
2 19XR03003301 Frame # 3
3 19XR03004301 Frame # 4
4 19XR03005301 Frame # 5
Motor assemlby

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Motor assemlby

  • 1. MOTOR ASSEMBLY Prepared by : Kannan.B Date : 20th Mar 08 Motor assembly Compressor assembly Motor assembly
  • 2. MOTOR ASSEMBLY Motor assembly major components : 1. Motor Housing 2. Stator assembly 3. Rotor & Shaft assembly 4. Terminals 5. Junction box 2 3 1 5 4
  • 3. Classification of Motor assembly Vendors : Frequency : Voltage : • Reliance • Ideal • AOSYY Efficiency : Based on : • 50 HZ • 60HZ • Low • Medium • High • Standard • High Frame size : • XR2 • XR3 • XR4 • XR5 • XR6 • XR7 Voltage : Low : 200 V to 575 V Medium : 2400 V to 4160 V High : 6300 V to 11000 V Efficiency : Standard : < 80% High : > 80%
  • 4. MOTOR HOUSING Lifting Lugs Machined surface to hold stator assy. Spray nozzle location  Some Housings used to have step on it, to position the stator assembly.  In new Motor Housings the fixture is used to locate the stator assembly.  Stator assembly will have the Interference fit with the Motor Housings.
  • 5. Critical Dimensions STATOR ASSEMBLY Stator assembly Stator windings Stator core  Stator assembly is the static part in the motor assembly.  Should provide enough clearance between the stator windings and the motor housing.  Should maintain enough clearance between the terminal lug and the stator winding end leads (Generally 3.00”).  Stator core length is called “Stack length” and it varies from 8.5” to 17.0”
  • 6. ROTOR & SHAFT ASSEMBLY Shaft Rotor dam Rotor ring Rotor Critical DimensionsRotor & shaft assembly Radial vent holes Axial vent holes Rotor Cooling
  • 7.  Rotor & shaft assembly is the rotating part in the motor assembly  The radial distance between the stator core and the rotor core is called “Air Gap” and it varies from 0.8” to 0.125”  The stator stack length should always be inline with the rotor stack length.  The shaft should have a little overhang on the rotor assembly.  Cooling line should be close to the end of the stator windings.  Motor assembly drawings are created for the various combination of voltage codes & stack lengths. MOTOR ASSEMBLY
  • 8. DIMENSIONAL LAYOUT  Dimensional layout is to check for the interference & clearance between the components in motor assembly.  The following components are assembled with the motor assembly and check for the clearances. 1. End cover 2. Nozzle assembly 3. Laby seal 4. Bearing & 5. Transmission housing  Refer Table for the critical clearances.
  • 9. MOTOR COOLING ARRANGEMENT  Motor cooling arrangement drawing contains The motor assembly with the tube arrangements fittings and the Bill of materials.  The existing tube arrangements should be used wherever possible.  Refer the images for the sample motor cooling arrangements. Tube assembly Tube assembly Motor assembly
  • 10. COMPRESSOR ASSEMBLY  Compressor assembly drawing shows All the components related to compressor assembly & Bill of materials.  Should use separate part numbers for the compressor assembly which uses the Ideal, Reliance & AOSYY motor assembly.  Refer the images for the compressor assembly components. Motor assembly Motor assemblyCompressor assembly
  • 11. Procedure for making new motor assembly drawings.  Motor shaft modeling & drawing creation.  Motor Housing modeling & drawing creation.  Motor assembly modeling & drawing creation. The various inputs like stack length, Rotor vent hole locations, Stator assembly and Motor shaft locations are provided by the vendor.  Dimensional layout drawing creation for the various stack lengths.  Motor cooling arrangement drawing creation.  Compressor assembly drawing creation with the new motor assembly.  Updating Process manual with the new part numbers.  P3 report creation in partslister. This includes new part number creation.  Preparing Microfilm log sheet.  Preparing Designer’s checklist.  PCA cover sheet.
  • 12. Process manual for the compressor assembly. S.No Drawing Number Frame size 1 19XR03002301 Frame # 2 2 19XR03003301 Frame # 3 3 19XR03004301 Frame # 4 4 19XR03005301 Frame # 5