Hot mix plant PPT

1. “Bituminous Hot mix Plant, Design, Maintenance and Cost Analysis”
By:
Prof.Ghumare S.M.
5th March 2019
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2. Contents
 Introduction
 Objectives of Research Work
 Advantages and Major requirements
 Type of Plants
 Mixing procedures and processes
 Government Permissions and certificates
 Cost Analysis
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3. Objectives of the Project
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 To know in detailed about the hot mix plant, its different type and cost of plants.
 To know the mixing techniques and procedures used on the site.
 To know about the grading of material as per design requirements.
 To know the specifications as per govt. norms for various roads.
 To know about government permissions , certificates required.
 To know about the Technical staff and Skilled person requirements
 To know the different machineries required.
 To know about the cost analysis.
 To prepare the Detailed Project Report (D.P.R.) of the Hot mix plant.
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4. Need of the Project
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 India launched a comprehensive programme called Pradhan Mantri Gram
Sadak Yojana (PMGSY) in April 2000 to connect all unconnected rural
parts with roads and to upgrade the existing rural roads.
 As of January 2017, more than 1,22,706 villages have been connected, out
of the targeted 183,599 Villages.
 Total of 314,696 km of new rural roads have been completed and 170,021
km of rural road length upgraded.
 The rural roads programme in the country will continue in the coming
years with proposed additions of about 68,446 km of new length and
32,098 km of up-gradation.

5. Advantages of Hot Mix Plant
 Material quality is maintained
 Assurance of grading and required strength
 Less wastage
 Temperature of mix is maintained
 Assurance of Durability
 No chances of adulterations
 Plant owner is responsible for everything
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6. Major Requirements for the project
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 Around 1 Acre land near the road (Own or Rent basis).
 N.A. Certificate of the land.
 Fund arrangement and Finance Proposal for Bank.
 List of Machineries required.
 List of skilled and unskilled manpower .
 NOC from Pollution control Board.
 NOC from local Government Authority like grampanchayat, Tahsil, Divisional
officer, etc.
 Assurance certificate from owner about following the pollution norms.
 Assurance from quarry owner for supply of aggregates required.

7. Types of HOT Mix Plants
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There are Three types of Plants:
1.Drum type Asphalt Mixing plant
2.Batch type Asphalt Mixing plant
3.Continuous mixing type Asphalt plant (Not Exist in India)

8. Drum type Asphalt Mixing plant
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• The aggregates are mixed in drum by means of precision belt feeders with Volume
• Drum feeder dries the aggregate & blends it with asphalt.

9. Batch Plants
• The aggregate & bituminous materials selected by weight, are fed into unit.9

10. Continuous Mixing plant
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11. Mixing plant Available in Market
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There are various Modern type of Plants available in market
Drum Type:
1.DM-20 Capacity 20-30TPH Cost-25 Lakhs
2. DM-30 Capacity 30-40TPH Cost-31 Lakhs
3. DM-40 Capacity 40-50TPH Cost-40 Lakhs
4. DM-50 Capacity 50-90TPH Cost-50 Lakhs
5.DM.100 Capacity 100-120TPH Cost-90 Lakhs
Batch Type:
Capacity 124-TPH Cost-2.10 CR.

12. Other Machinery Required
12 Tipper
Roller
Paver
Tipper

13. Manufacturing Process Layout
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14. Manufacturing Process
14 Cold Feeding Bins with Aggregate
Cold Feed Conveyor belt
Pass through heating zone
Mixing with Bitumen in Drum Mixer
Ready Bitumen Mix Dust Collector
Supply to site

15. Visit to Mixing Plant
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 Name of Plant: Hot Mix Plant
 Date of Visit: 05 Sept.2018
 Plant spread over 2 Acre land near the
 Drum Mix Plant started in 2011 Cost-Rs.48 lacs
 Batch Mix Plant started in 2017 Cost Rs.2.10 Cr. (Apollo Industries)
 Capacity of drum mix plant is 90 tones per Hour
 Capacity batch mix plant is 124 tones per Hour
 Having their own crushing Plant

16. Materials required and Cost
16  Sizes of the Aggregates Required
6mm, 10mm, 20mm Rate Rs.2500/Brass
 Bitumen Required
VG 10, VG30, VG40 -Rate –Rs.35 / Kg (Rate –Rs.35000 / Tonne
 Required Temperature
Mixing Temperature- Pouring Temperature-

17. Cost Analysis and Profitability Report
17 Sr. No. Particulars Costing
01 LAND REQUIRMENT AND COST:
a) Land Required - minimum1 Acre
5,00000.00
02
SITE OFFICE BUILDING
Office Building, Testing Lab, Watchmen cabins. etc
3,00000.00
03 PLANT & MACHINES :
a)Drum Hot mix Plant (50 TPH)
b) G.S.T
c) Installation & Electric fittings etc.@2.5%
d) Transportation & other misc.
e) M.S.E.B. Deposits
50,00,000.00
2,50,000.00
1,25,000.00
50,000.00
2,00,000.00
TOTAL 61,25000.00

18. Cost Analysis and Profitability Report
18 Sr. No. Particulars Costing
04 RAW MATERIAL :
a) Aggregate- 6mm to 20 mm required per month
(50 Tons x 8 hrs. x 25 days) =10,000 Tons @ Rs.150/ tonne
b) Bitumen – Tanker of 20 tonne Capacity @ Rs.35,000 / Tonne
15,00,000.00
7,00,000.00
Total 22,00,000.00
05 SALARIES & WAGES :
a) Operator One @ 20,000/- per month
b) Helper Two @ 10,000/- per month
20,000.00
20,000.00
Total 40,000.00
06 Power, Water & Wear Charges /month :
a) Power charges per month
b) Misc. maintenance wear & tear per month
50,000.00
25,000.00
Total 75,000.00

19. Cost Analysis and Profitability Report
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07 WORKING CAPITAL REQUIRED :
a) Raw material for 2 months (Sr.no. 4 x 2)
b) Labor charges & salaries for 2 months (Sr.no. 4 x 2)
d) Power, wear & tear for 2 months (Sr.no. 5 x 2)
44,00,000.00
80,000.00
1,50,000.00
Total 46,30,000.00
08 TOTAL WORKING CAPITAL
(Sr. no. 3 + Sr. no. 7)
1,07,55000.00
09
MONTHLY EXPENCES :
a) Land and Office Cost per month (Sr. no. 1 & 2)
b) Raw material per month (From Sr. no. 4)
c) Salaries & wages per month (From Sr. no. 5)
d) Power, Wear & Tear and Water Charges (From Sr. no. 6)
e) Interest on Total Capital per month (Sr. no. 8 x 15% / 12)
F) Depreciation (Sr. no. 3 x 15% / 12)
25,000.00
22,00,000.00
40,000.00
75,000.00
1,34,440.00
76,560.00
10 Total 25,51,000.00
11 Sales Expected 35,00,000.00
12 GROSS PROFIT PER MONTH (Sr. n. 11 – Sr. no. 10) 9,49,000.00

20. List of Documents for Bank
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21. List of Documents for Bank
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22. Visit to Hot Mix Plant
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23. 23
Visit to Hot Mix Plant

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Visit to Hot Mix Plant

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Thank you