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Effect of finishing on Knit Fabrics

  1. Southeast University School of Science and Engineering, Department of Textile Engineering Effect of finishing on Knit Fabrics Effect of finishing on Knit Fabrics 1
  2. Southeast University School of Science and Engineering, Department of Textile Engineering Introduction  Textile finishing is a term commonly applied to different processes that the textile materials undergo after pretreatments, dyeing or printing for final embellishments to enhance their attractiveness and sale apparels well as for comfort and usefulness.  Finishing process improves the physical properties of fabric like feel, softness, tensile strength, elongation, G.S.M, dia, shrinkage, spirality, twisting, and insulation properties. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 2
  3. Southeast University School of Science and Engineering, Department of Textile Engineering The techniques of finishing depend on the following: • Nature of the fabric, i.e. chemical composition, state, weave, etc. This determines the appearance, i.e. transparences, luster, fullness, weight, whiteness, etc. • The physical properties of the fabric, i.e. feel, softness, stiffness, tensile strength, elongation, shrinkage property, insulation etc. • The end-use of the material i.e. non-shrinking, non-creasing, stiffening etc. • Receptivity of the fabric to various finishing operations, i.e. water-proofing, flame-proofing, rot-proofing etc. • Susceptibility to chemical modifications. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 3
  4. Southeast University School of Science and Engineering, Department of Textile Engineering Finishing treatments are basically meant to give the textile material certain desirable properties like:  Softness  Lusture  Pleasant handle  Drape  Dimensional stability  Crease recovery  Antistatic  Non-slip  Soil release Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 4
  5. Southeast University School of Science and Engineering, Department of Textile Engineering Definition of Finishing Finishing is a term usually employed for process other than scouring, bleaching, dyeing or printing, to which the fabric are subjected to improve their appearance, properties & serviceability. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 5
  6. Southeast University School of Science and Engineering, Department of Textile Engineering Classification of Finishes  The most common classifications are: • Aesthetic finishes: • Functional finishes  Textile finishes are also categorized as: • Mechanical finishes (Dry finishes) • Chemical finishes (Wet finishes) Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 6
  7. Southeast University School of Science and Engineering, Department of Textile Engineering Classification of Finishes Finishes can also be classified by their degree of performance as follows: • Permanent finishes • Durable finishes • Semi-durable finishes • Temporary finishes Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 7
  8. Southeast University School of Science and Engineering, Department of Textile Engineering Controling parameter of finishing • Dia of the fabric • GSM of the fabric • Shrinkage of the fabric • Weight loss or gain • Tension control • Temparature of different stage • Spirality control etc. • Color fastness of the fabric etc. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 8
  9. Southeast University School of Science and Engineering, Department of Textile Engineering Finishing process Process of finishing for Open fabric Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 9 Unload fabric from Dyeing Hydro extracting Dryer/Stentering Open compacting
  10. Southeast University School of Science and Engineering, Department of Textile Engineering Finishing process Process of finishing for Tube fabric Tube form fabric Dewatering Dryer for drying Tube compacting Slitting Stentering Open compacting Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 10
  11. Southeast University School of Science and Engineering, Department of Textile Engineering Finishing terms GSM: GSM means fabric weight in grams per square meter’s .      Fabric Weight In Grams 2 length In m GSM Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 11
  12. Southeast University School of Science and Engineering, Department of Textile Engineering Finishing terms Shrinkage: The amount of shrinkage for any given knit fabric is primarily dependent upon the product specifications and the knitting parameters used to meet those specifications. Formula of shrinkage % measurement: Before Wash Length After Wash Length Length Wise Shrinkage % 100 Before Wash Width After Wash Width Width Wise Shrinkage % 100 Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 12 .    Before Wash Length    Before Wash Width
  13. Southeast University School of Science and Engineering, Department of Textile Engineering Finishing terms Spairality: “Spirality” arises from twist stress in the constituent’s yarns of plain fabric, causing all loops to distort and throwing the fabric wales and courses into an angular relationship Dhaka,15.05.2011 Color fastness of dye goods. 13
  14. Southeast University School of Science and Engineering, Department of Textile Engineering Finishing terms Color fastness: The stability of color or its fastness is one of the most important requirements of valuable customers. Colour fastness of dyed goods means the resistance power of dyed goods against any hazards. The color textiles show different resistance power to different agencies such as light, wash, rubbing, perspiration, water, bleach, acid, alkali etc. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . . 14
  15. Southeast University School of Science and Engineering, Department of Textile Engineering Effect of Hydro and Dewatering  If water remove from fabric is very much percentage than fabric surface show crease mark, this fault can’t be remove.  If length wise run the fabric then 20% shrinkage occurs.  If breakdown occur of de-twister than puckering occurs.  If twist problem occur than it effect on knit garments.  If do not take proper ballooning than folding mark occurs. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . . 15
  16. Southeast University School of Science and Engineering, Department of Textile Engineering Effect of Hydro and Dewatering  If squeeze roller/padder pressure is high than fabric surface show pressure mark.  If over feed dia of delivery side is not perfect than length wise shrinkage occurs.  If dia increase than become poor shrinkage properties.  Dia increase in this stage because it helps to better work for dryer & slitting.  Dia mark also occurs in this stage. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 16
  17. Southeast University School of Science and Engineering, Department of Textile Engineering Effect of slitting  If dia is less than basket dia than fabrics do not cut and if dia is greater than basket than GSM problem occurs.  Cut the fabric break wales line wise.  Basket dia must be less then fabric dia. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 17
  18. Southeast University School of Science and Engineering, Department of Textile Engineering Effect of Stentering  Over feed tension is very important for this stage.  If over feed decrease than length increase.  More over feed give in white fabric.  If need light shade of the fabric than increase padder pressure.  If need dark shade of the fabric than temperature increase 20˚C.  For Lycra heat setting temperature need (190-200) ˚C.  If half feeder Lycra fabric than increase speed and decrease temp.  If full feeder Lycra fabric temp need 200˚C.  Heat setting takes for width fixed of Lycra fabric. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 18
  19. Southeast University School of Science and Engineering, Department of Textile Engineering Effect of Compacting Many textile manufacturers have, and still do, rely on compaction as a means of shrinkage control. Compaction is a method whereby the course loops are compressed upon themselves. Different machines incorporate a variety of techniques to accomplish this. There are basically two classifications of compaction: heated rolls and shoe units or belt shrinking units. Both methods rely on speed differential and their patented compaction zones to accomplish the compaction. Tubular and open-width systems are available. The fabric is steamed to add moisture and then introduced to the compacting zone. The compaction mechanism, along with heat and moisture, forces the length stitches (courses) to be compacted. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 19
  20. Southeast University School of Science and Engineering, Department of Textile Engineering Results and discussion Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 20 For finding the effect of finishing on knit fabric some experiment are done on different types of knit fabric.
  21. Southeast University School of Science and Engineering, Department of Textile Engineering Compare the GSM change for Single jersey and single jersey lycra fabric 200 195 190 185 180 175 170 165 160 136 134 132 130 128 126 124 122 120 118 Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . . 21 Grey Dyeing Slitting Stentering Compacting 155 GSM GSM variation Stages GSM Grey Heat setting Dyeing Slitting Stentering Compacting 116 GSM
  22. Southeast University School of Science and Engineering, Department of Textile Engineering Compare the Variation of GSM for 1×1 rib fabric and Interlock fabric 210 205 200 195 190 185 230 220 210 200 190 180 Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 22 Grey Dyeing Slitting Stentering Compacting 180 GSM Grey Dyeing Slitting Stentering Compacting 170 GSMChange
  23. Southeast University School of Science and Engineering, Department of Textile Engineering Compare the variation of GSM for fleece fabric and Pique 235 230 225 220 215 210 205 220 210 200 190 180 Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 23 Grey Dyeing Slitting Stentering Compacting Brushing 200 GSM Grey Dyeing Slitting Stentering Compacting 170 GSM
  24. Southeast University School of Science and Engineering, Department of Textile Engineering Compare the shrinkage % change for Single jersey and single jersey lycra fabric 3 2 1 0 -1 -2 -3 -4 1 0 -1 -2 -3 -4 Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 24 Dyeing Slitting Stentering Compacting -5 Shrinkage% width% length% Dyeing Slitting Stentering Compacting -5 Width% Length%
  25. Southeast University School of Science and Engineering, Department of Textile Engineering Compare the Variation Shrinkage % for 1×1 rib fabric and Interlock fabric 1.0 0.5 0.0 -0.5 -1.0 -1.5 -2.0 1 0 -1 -2 Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 25 Dyeing Slitting Stentering Compacting -2.5 length% width% Dyeing Slitting Stentering Compacting -3 Length% Width%
  26. Southeast University School of Science and Engineering, Department of Textile Engineering Compare the shrinkage % of fleece fabric and Pique 1.0 0.5 0.0 -0.5 -1.0 3 2 1 0 -1 -2 -3 Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 26 Dyeing Slitting Stentering Compacting -1.5 Length% Width% Dyeing Slitting Stentering Compacting -4 length% width%
  27. Southeast University School of Science and Engineering, Department of Textile Engineering Spirality % change for Single jersey and single jersey lycra fabric 3.0 2.5 2.0 1.5 1.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 27 Dyeing Slitting Stentering Compacting 0.5 Spirality% Dyeing Slitting Stentering Compacting 0.0 Spirality%
  28. Southeast University School of Science and Engineering, Department of Textile Engineering Spirality % change for 1×1 rib fabric and Interlock fabric 2.5 2.0 1.5 1.0 0.5 2.6 2.4 2.2 2.0 1.8 1.6 1.4 1.2 1.0 Dhaka,15.05.2011 Effect of finishing on Knit Fabrics . 28 Dyeing Slitting Stentering Compacting 0.0 Spirality% Dyeing Slitting Stentering Compacting 0.8 Spirality%
  29. Southeast University School of Science and Engineering, Department of Textile Engineering Spirality % of fleece fabric and Pique Spirality% Dyeing Slitting Stentering Compacting 3.0 2.5 2.0 1.5 1.0 spirality% Dyeing Slitting Stentering Compacting 3.2 3.0 2.8 2.6 2.4 2.2 2.0 1.8 1.6 1.4 Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 29
  30. Southeast University School of Science and Engineering, Department of Textile Engineering Discussion Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 30
  31. Southeast University School of Science and Engineering, Department of Textile Engineering References • http://www.thesmarttime.com • Books of Finishing ,By-Petro Bellini,Ferruccio Bonetti. • Lecture sheet of Dr. Zulhash Uddin • Experimental data from Paddma poly cotton knit fabrics Ltd. Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 31
  32. Southeast University School of Science and Engineering, Department of Textile Engineering Acknowledgement We would like to express many thanks to our honorable teacher Md. Fazley Elahi for giving us a very good opportunity for presenting ourselves. We also thanks our parents who encouraged us every step of our life. Lastly thanks all of you who are give kind attention for this presentation ceremony Dhaka,15.05.2011 Effect of finishing on Knit Fabrics 32
  33. Southeast University School of Science and Engineering, Department of Textile Engineering 33 Thank you ALL for your Attention Dhaka,15.05.2011 Effect of finishing on Knit Fabrics
  34. Southeast University School of Science and Engineering, Department of Textile Engineering
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