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Let’s build a
pasta
factory!
Shayan M. Moradi
What is in these slides?
Background
Technology
Economics
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
What is
Pasta?
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
It’s what
everybody loves!
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
How much pasta do we eat in
IRAN?
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
6.2Kg
Statistics by Zarmacaron
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Production
Process
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Semolina Water+
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Steps
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Raw material handling
Stacking
Cooling
Drying
Dough preparation
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Let’s build the
Factory!
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Which
Technology?
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Italpast, UniTech long good pasta production catalogue
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Batch
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Buhler long goods pasta industrial solution catalogue
Science and Research Brach, IAU, Tehran, Iran, May, 2013, Moradi et al.
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Adapted from Buhler EcoThermatiK website
Science and Research Brach, IAU, Tehran, Iran, May, 2013, Moradi et al.
Adapted from Buhler EcoThermatiK website
Science and Research Brach, IAU, Tehran, Iran, May, 2013, Moradi et al.
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
We save
10%
Of energy cost
Statistics by Buhler corporation, marketing management section
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Water treatment
Is important!
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Industrial RO system
UV water purifier
Industrial Brackish Reverse Osmosis Systems by Pure Aqua Inc. USA, RO500 series
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Aquaray SLP-WF – Degremont Technologies
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Heating the water
Is important too!
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Fire tube boilers
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
The space we need?
10200 m2
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Land
Supplier
So what is
Next?
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Billion Rials!
Total fixed cost
184 Billion Rials
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Total variable cost
175 Billion Rials
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Capacity of
Production?
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
54T/D
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
18360T/Y
Each packet
500 grams
7000 Rials
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
D. Panno et al. / Energy 32 (2007) 746-758
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Raw materials: 77% = 4000 R
Labor: 13% = 670 R
Energy: 10% = 340 R (60 R cheaper)
Total: 5010 R
Total revenue
260 Billion Rials
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Yearly profit
80 Billion Rials
Science and Research Brach, IAU, Tehran, Iran, May, 2013. Moradi et al.
Break even point: 26%
Shayan.m.moradi
Shayan.m.moradi@omegart.org
@MoradiShayan

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Let's build a Pasta factory!