Combustion chamber

Shahu Sonu
Shahu SonuAERO ENGINEERS
Combustion Chamber – SI Engine
• The design of combustion chamber has an important
influence upon the engine performance and its
knock properties. The design of combustion chamber
involves the shape of the combustion chamber, the
location of the sparking plug and the disposition of
inlet and exhaust valves. Because of the importance
of combustion chamber design, it has been a subject
of considerable amount of research and
development in the last fifty years. It has resulted in
raising the compression ratio from 4: 1 before the
First World War period to 8: 1 to 11:1 in present
times with special combustion Chamber designs and
suitable anti-knock fuels.
BASIC REQUIREMENTS OF A GOOD COMBUSTION
CHAMBER
• High power output
• High thermal efficiency and low specific fuel
consumption
• Smooth engine operation
• Reduced exhaust pollutants.
DIFFERENT TYPES OF COMBUSTION CHAMBERS
1. T-head combustion chamber.
2. L-head combustion chamber.
3. I-head (or overhead valve) combustion chamber.
4. F-head combustion chamber.
T Head Type Combustion chambers
• This was first introduced by Ford Motor Corporation
in 1908. This design has following disadvantages.
• Requires two cam shafts (for actuating the in-let
valve and exhaust valve separately) by two cams
mounted on the two cam shafts.
• Very prone to detonation. There was violent
detonation even at a compression ratio of 4. This is
because the average octane number in 1908 was
about 40 -50.
L Head Type Combustion chambers
• It is a modification of the T-head type of combustion
chamber. It provides the two values on the same side
of the cylinder, and the valves are operated through
tappet by a single camshaft. This was first introduced
by Ford motor in 1910-30 and was quite popular for
some time. This design has an advantage both from
manufacturing and maintenance point of view.
Advantages:
• Valve mechanism is simple and easy to lubricate.
• Detachable head easy to remove for cleaning and
decarburizing without disturbing either the valve gear or main
pipe work.
•Valves of larger sizes can be provided.
Disadvantages:
•Lack of turbulence as the air had to take two right angle turns
to enter the cylinder and in doing so much initial velocity is lost.
•Extremely prone to detonation due to large flame length and
slow combustion due to lack of turbulence.
•More surface-to-volume ratio and therefore more heat loss.
Extremely sensitive to ignition timing due to slow combustion
process Valve size restricted.
•Thermal failure in cylinder block also.
• In I-head engine the thermal failure is confined to cylinder
head only
Over head valve or I head combustion chamber
• The disappearance of the side valve or L-head
design was inevitable at high compression ratio of
8 : 1 because of the lack of space in the
combustion chamber to accommodate the
valves. Diesel engines, with high compression
ratios, invariably used overhead valve design.
Since 1950 or so mostly overhead valve
combustion chambers are used. This type of
combustion chamber has both the inlet valve and
the exhaust valve located in the cylinder head. An
overhead engine is superior to side valve engine
at high compression ratios.
The overhead valve engine is superior to side valve or L-head engine
at high compression ratios, for the following reasons:
•Lower pumping losses and higher volumetric efficiency from better
breathing of the engine from larger valves or valve lifts and more
direct passageways.
•Less distance for the flame to travel and therefore greater freedom
from knock, or in other words, lower octane requirements.
•Less force on the head bolts and therefore less possibility of leakage
(of compression gases or jacket water). The projected area of a side
valve combustion chamber is inevitably greater than that of an
overhead valve chamber.
•Removal of the hot exhaust valve from the block to the head, thus
confining heat failures to the head. Absence of exhaust valve from
block also results in more uniform cooling of cylinder and piston.
•Lower surface-volume ratio and, therefore, less heat loss and less
air pollution.
•Easier to cast and hence lower casting cost.
F- Head combustion chamber
• In such a combustion chamber one valve is in head and other in the
block. This design
• is a compromise between L-head and I-head combustion chambers.
Advantages :
• High volumetric efficiency
• Maximum compression ratio for fuel of given octane rating High
thermal efficiency
• It can operate on leaner air-fuel ratios without misfiring.
Drawback:
• This design is the complex mechanism for operation of valves and
expensive special shaped piston.
Combustion chamber
COMBUSTION CHAMBERS- CI Engines
• In C engines fuel is injected into the combustion chamber at about 15°C
before T.D.C. during the compression stroke. For the best efficiency the
combustion must complete within 15° to 20° of crank rotation after T.D.C.
in the working stroke.
• In S.I engine mixing takes place in carburettor; however in C.I engines this
has to be done in the combustion chamber. To achieve this requirement in
a short period is an extremely difficult job particularly in high speed Cl.
engines.
• From combustion phenomenon of C.I. engines it is evident that fuel-air
contact must be limited during the delay period in order to limit, the rate
of pressure rise in the second stage of combustion. This result can be
obtained by shortening the delay to achieve high efficiency and power the
combustion must be completed when piston is nearer to T.D.C., it is
necessary to have rapid mixing of fuel and air dun the third stage of
combustion.
• The design of combustion chamber for C.I. engines must also take
consideration of injection system and nozzles to be used.
The considerations can be summarized as follows:
1. High thermal efficiency.
2. Ability to use less expensive fuel (multi-fuel).
3. Ease of starting.
4. Ability to handle variations in speed.
5. Smoothness of operation i.e. avoidance of diesel knock and noise.
6. Low exhaust emission.
7. Nozzle design.
8. High volumetric efficiency.
9. High brake Mean effective pressure.
TYPES OF COMBUSTION CHAMBERS- CI Engines
1. OPEN INJECTION (DI) TYPE : This type of combustion
chamber is also called an Open combustion chamber. In this
type the entire volume of combustion chamber is located in
the main cylinder and the fuel is injected into this volume.
2. INDIRECT INJECTION (IDI) TYPE: in this type of combustion
chambers, the combustion space is divided into two parts,
one part in the main cylinder and the other part in the
cylinder head. The fuel –injection is effected usually into the
part of chamber located in the cylinder head.
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Combustion chamber

  • 1. Combustion Chamber – SI Engine • The design of combustion chamber has an important influence upon the engine performance and its knock properties. The design of combustion chamber involves the shape of the combustion chamber, the location of the sparking plug and the disposition of inlet and exhaust valves. Because of the importance of combustion chamber design, it has been a subject of considerable amount of research and development in the last fifty years. It has resulted in raising the compression ratio from 4: 1 before the First World War period to 8: 1 to 11:1 in present times with special combustion Chamber designs and suitable anti-knock fuels.
  • 2. BASIC REQUIREMENTS OF A GOOD COMBUSTION CHAMBER • High power output • High thermal efficiency and low specific fuel consumption • Smooth engine operation • Reduced exhaust pollutants.
  • 3. DIFFERENT TYPES OF COMBUSTION CHAMBERS 1. T-head combustion chamber. 2. L-head combustion chamber. 3. I-head (or overhead valve) combustion chamber. 4. F-head combustion chamber.
  • 4. T Head Type Combustion chambers • This was first introduced by Ford Motor Corporation in 1908. This design has following disadvantages. • Requires two cam shafts (for actuating the in-let valve and exhaust valve separately) by two cams mounted on the two cam shafts. • Very prone to detonation. There was violent detonation even at a compression ratio of 4. This is because the average octane number in 1908 was about 40 -50.
  • 5. L Head Type Combustion chambers • It is a modification of the T-head type of combustion chamber. It provides the two values on the same side of the cylinder, and the valves are operated through tappet by a single camshaft. This was first introduced by Ford motor in 1910-30 and was quite popular for some time. This design has an advantage both from manufacturing and maintenance point of view.
  • 6. Advantages: • Valve mechanism is simple and easy to lubricate. • Detachable head easy to remove for cleaning and decarburizing without disturbing either the valve gear or main pipe work. •Valves of larger sizes can be provided. Disadvantages: •Lack of turbulence as the air had to take two right angle turns to enter the cylinder and in doing so much initial velocity is lost. •Extremely prone to detonation due to large flame length and slow combustion due to lack of turbulence. •More surface-to-volume ratio and therefore more heat loss. Extremely sensitive to ignition timing due to slow combustion process Valve size restricted. •Thermal failure in cylinder block also. • In I-head engine the thermal failure is confined to cylinder head only
  • 7. Over head valve or I head combustion chamber • The disappearance of the side valve or L-head design was inevitable at high compression ratio of 8 : 1 because of the lack of space in the combustion chamber to accommodate the valves. Diesel engines, with high compression ratios, invariably used overhead valve design. Since 1950 or so mostly overhead valve combustion chambers are used. This type of combustion chamber has both the inlet valve and the exhaust valve located in the cylinder head. An overhead engine is superior to side valve engine at high compression ratios.
  • 8. The overhead valve engine is superior to side valve or L-head engine at high compression ratios, for the following reasons: •Lower pumping losses and higher volumetric efficiency from better breathing of the engine from larger valves or valve lifts and more direct passageways. •Less distance for the flame to travel and therefore greater freedom from knock, or in other words, lower octane requirements. •Less force on the head bolts and therefore less possibility of leakage (of compression gases or jacket water). The projected area of a side valve combustion chamber is inevitably greater than that of an overhead valve chamber. •Removal of the hot exhaust valve from the block to the head, thus confining heat failures to the head. Absence of exhaust valve from block also results in more uniform cooling of cylinder and piston. •Lower surface-volume ratio and, therefore, less heat loss and less air pollution. •Easier to cast and hence lower casting cost.
  • 9. F- Head combustion chamber • In such a combustion chamber one valve is in head and other in the block. This design • is a compromise between L-head and I-head combustion chambers. Advantages : • High volumetric efficiency • Maximum compression ratio for fuel of given octane rating High thermal efficiency • It can operate on leaner air-fuel ratios without misfiring. Drawback: • This design is the complex mechanism for operation of valves and expensive special shaped piston.
  • 11. COMBUSTION CHAMBERS- CI Engines • In C engines fuel is injected into the combustion chamber at about 15°C before T.D.C. during the compression stroke. For the best efficiency the combustion must complete within 15° to 20° of crank rotation after T.D.C. in the working stroke. • In S.I engine mixing takes place in carburettor; however in C.I engines this has to be done in the combustion chamber. To achieve this requirement in a short period is an extremely difficult job particularly in high speed Cl. engines. • From combustion phenomenon of C.I. engines it is evident that fuel-air contact must be limited during the delay period in order to limit, the rate of pressure rise in the second stage of combustion. This result can be obtained by shortening the delay to achieve high efficiency and power the combustion must be completed when piston is nearer to T.D.C., it is necessary to have rapid mixing of fuel and air dun the third stage of combustion. • The design of combustion chamber for C.I. engines must also take consideration of injection system and nozzles to be used.
  • 12. The considerations can be summarized as follows: 1. High thermal efficiency. 2. Ability to use less expensive fuel (multi-fuel). 3. Ease of starting. 4. Ability to handle variations in speed. 5. Smoothness of operation i.e. avoidance of diesel knock and noise. 6. Low exhaust emission. 7. Nozzle design. 8. High volumetric efficiency. 9. High brake Mean effective pressure.
  • 13. TYPES OF COMBUSTION CHAMBERS- CI Engines 1. OPEN INJECTION (DI) TYPE : This type of combustion chamber is also called an Open combustion chamber. In this type the entire volume of combustion chamber is located in the main cylinder and the fuel is injected into this volume. 2. INDIRECT INJECTION (IDI) TYPE: in this type of combustion chambers, the combustion space is divided into two parts, one part in the main cylinder and the other part in the cylinder head. The fuel –injection is effected usually into the part of chamber located in the cylinder head.