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Prepared by,
S.SELVAPRAKASH,
Assistant Professor,
IARE,HYDERABAD.
Unit-I
REPAIR
It refers to the modification of a structure, partly or
wholly , which is damaged in appearance or
serviceabilty
REHABILITATION
It is the process of restoring the structure to service
level, once it had and now lost.
 Strengthening consists in endowing the structure
with a service level, higher than that initially planned
by modifying the structure not necessarily damaged
area
MAINTENANCE
 It is the act of maintaining the building in its serviceable
condition.
 It is defined as the work done to keep the Civil
Engineering structures and work in a condition so as to
enable them to carry out the functions for which they are
constructed. The maintenance of structure is done to
meet the following objectives
1.Prevention of damages due to natural agencies and to
keep them in a good appearance and working condition
2.Repair of the defects occurred in the structure and
strengthen them, if neccesary
Maintenance operations have many facets such as
 Emergency maintenance: Necessitated by
unforeseen breakdown drainage or damage caused by
natural calamity like fire, floods, cyclone earthquake etc.
 Condition Based maintenance: Work initiated after
due inspection
 Fixed time maintenance: Activities repeated at
predetermined intervals of time.
 Preventive maintenance: This is intended to
preserve by preventing failure and detecting
incipient faults ( Work is done before failure takes
place)
 Opportunity maintenance: Work did as and
when possible within the limits of operation demand.
 Day-to-Day care and maintenance
 Shut down maintenance: Thorough overhaul
and maintenance after closing a facility.
 Improvement plans: This is essentially
maintenance operation wherein the weak links in
the original construction are either replaced by new
parts or strengthened.
 Preventive Maintenance
 Remedial Maintenance
 Finding the deterioration
 Determining the causes
 Evaluating the strength of the existing structures
 Evaluating the need of the structure
 Selecting and implementing the repair procedure
 Routine Maintenance
 Special Maintenance
 ATMOSPHERIC AGENCIES
 NOMAL WEAR AND TEAR
 FAILURE OF THE STRUCTURE
 Atmospheric agencies
 Rain: It is the important source of water, which affects
the structure in the following ways;
 Physical:
 Dissolving and carrying away minerals as it is universal
solvent.
 Expansion and contraction – The materials is subjected
to repetitive expansion and contraction while they
become wet and dry and develops the stresses.
 Expansion of water – The variation of temperature
causes the expansion and contraction of absorbed
water and affects the micro-structures of the materials.
 Erosion – Transportation and attrition and abrasion of
the materials is quite evident effect of the water.
 Chemical: The water available in nature
contains acids and alkaline and other compound
in dissolved form acts over the material to give
rise, which is known as chemical weathering.
◦ Wind: It is the agent, which transports the abrasive
material and assists the physical weathering. Its action
is aggravated during rains and when it is moving with
high speed, it may contain some acidic gases like CO2
fumes which may act over the material and penetrates
quite deeply in the materials and structure.
◦ Temperature: The seasonal and annual variation of
the temperature, difference in temperature in two parts
of the materials and the surface of material causes
expansion and contraction. By this movement of the
material bond and adhesion between them is lost
when it is repeated. This is responsible for the
development of cracks and the rocks may break away
into small units.
 Exploitation or peeling off the shell takes place if
exterior layer are heated externally with respect
to internal layers. The temperature variation may
also cause change in the structure and chemical
composition of the material.
 b) Normal Wear and tear
 During the use of structure it is subjected to
abrasion and thereby it looses appearance and
serviceability. 
 c) Failure of structure
 Failure is defined as behavior of structure not in
agreement with expected condition of stability or
lacking freedom from necessary repair or non-
compliance with desired use of and occupancy of the
completed structure. In field it may result in visual
collapse of the structure or even suspension of the
services e.g. the collapse of towers, sliding or over
turning of dam, settlement of foundation, crushing of
columns etc.
 The causes of failure may be broadly grouped as:
 Improper Design: Due to incorrect, insufficient
data regarding use, loading and environmental
conditions, selection of material and poor
detailing.
 Defective Construction: Poor materials, poor
workmanship, lack of quality control and
supervision.
 Improper use of structure: Overloading,
selecting the structure for the use for which they
are not designed such as deteriorating
environment due to impurities from industrial fuel
burning, sea water minerals, chemicals, storage of
chemicals etc.
 Lack of maintenance: Lack of upkeep, proper
protection, precaution and preservation,
deteriorated the structure, which may result in the
failure.
• Improves the life of structure
• Improved life period gives better return on
investment
• Better appearance and aesthetically appealing
• Leads to quicker detection of defects and hence
remedial measures
• Prevents major deterioration that leads to collapse
• Ensures safety to occupants
• Ensures feeling of confidence by the user
Maintenance is a continuous cycle involves every
element of building
• Structural
• Electrical wiring
• Plumbing-Water supply-Sanitation
• Finishes on floors and walls
• Roof terrace
• Service platform/Verandah
• Lifts
• Doors, Windows and other elements
 PRE-MONSOON PERIOD
(Cleaning of drains,checking of roof
leakages,collection of materials and equipments
require during monsoon repairs,bridges and other
structure which are not easily approachable during
the monsoon )
 MONSOON PERIOD (Washing away of roads,
railway tracks, collapse of roof and failure of walls)
 POST-MONSOON PERIOD (Replacement and
rehabilitation work)
 The following are the various maintenance
aspects,
 Daily Routine Maintenance
 Weekly Routine Maintenance
 Monthly Routine Maintenance
 Yearly Routine Maintenance
 Basically an inspection oriented and may not
contain action to be taken
 Help in identifying major changes, development of
cracks, identifying new cracks etc
 Inspection of all essential items by visual
observation
 Check on proper function of sewer, water lines,
wash basins, sinks etc
 Check on drain pipes from roof during rainy season.
 Electrical accessories
 Cob webs cleaning
 Flushing sewer line
 Leakage of water line
 Cleaning doors, windows etc
 Checking septic tank/sewer
 Observation for cracks in the elements
 Cleaning of overhead tanks
 Peeling of plaster, dampness, floor cracks
 Attending to small repairs and while washing
 Painting of steel components exposed to weather
 Check of displacements and remedial measures
1) INSPECTION
Collect data at specified intervals in specified form
2) ANALYSIS
i) Add latest information to database which
contains all earlier information
ii) Examine progression of defects
iii) Relate defects to action criteria
3) ACTION POSSIBILITIES
i) Note and wait for the next inspection
ii) Alter inspection frequency
iii) Institute repairs
iv) Further detailed investigation
v) Put safety procedures in place
For assessment of damage of a structure the following
general considerations have to be taken into account.
 Physical inspection of damaged structure.
 Preparation and documenting the damage.
 Collection of samples and carrying out tests both in
situ and in lab.
 Studying the documents including structural aspects.
 Estimation of loads acting on the structure.
 Estimate of environmental effects including soil
structure interaction.
 Diagnosis.
 Taking preventive steps not to cause further
damage.
 Retrospective analysis to get the diagnosis
confirmed.
 Assessment of structural adequacy.
 Estimation of future use.
 Remedial measures necessary to strengthen and
repairing the structure.
 Post repair evaluation through tests.
 Load test to study the behavior.
 Choice of course of action for the restoration of
structure.
PHYSICAL
INSPECTION
STUDY OF
DOCUMENTS
ESTIMATE OF LOAD
ACTING
ESTIMATE OF ENVIRONMENTAL
EFFECTS
DIAGNOSI
S
RETROSPECTIVE
ANALYSIS
IS DIAGNOSIS
CONFIRMED
MATERIA
L TESTS
ASSESSING OF
STRUCTURAL
ADEQUACY
 LOAD
TESTS
 ESTIMATE
OF
FUTURE
USE
 CHOICE OF
COURSES OF
ACTION
 Schmidt Rebound Hammer Test
 Ultrasonic Pulse Velocity
 Pull out and Pull off Tests
 Break off
 Core Test
 Windsor Probe
 Pulse Echo Technique
 Corrosion Test
 Absorption and Permeability
 Test for Alkali Aggregate Reaction
 Abrasion Resistance Tests
 Rebar Locator Test
 Infrared Thermography Test
 Radar Test
 Radiography and Radiometry Tests
 Acoustic Emission
 Optical Fibre Test
 Impact Echo Tests
 Load Testing test
 Dynamic Response
 X-Ray Diffraction
 Carbonation test
 Suphate Determination Test
 Chloride Determination Test
 Thermoluminescence Test
 Thermo gravimetric analysis Test
 Differential Thermal analysis
 Diatometric Test
 The process that adversely affects the
performance of a structure over time due to
defects and damages occurred by naturally
occurring chemical, physical or biological actions,
repeated actions such as those causing fatigues,
normal or severe environmental influences and
wear due to use, abuse and others.
 Design and construction flaws
 Environmental effects
 Usage of poor quality material
 Quality of supervision
 Deterioration due to corrosion
• Spalling of concrete cover
• Cracks parallel to the reinforcement
• Spalling at edge
• Swelling of concrete
• Dislocation
• Internal cracking & reduction in area of steel reinforcement
THANK YOU

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MAINTENANCE AND REPAIR STRATEGIES

  • 2. REPAIR It refers to the modification of a structure, partly or wholly , which is damaged in appearance or serviceabilty REHABILITATION It is the process of restoring the structure to service level, once it had and now lost.  Strengthening consists in endowing the structure with a service level, higher than that initially planned by modifying the structure not necessarily damaged area
  • 3. MAINTENANCE  It is the act of maintaining the building in its serviceable condition.  It is defined as the work done to keep the Civil Engineering structures and work in a condition so as to enable them to carry out the functions for which they are constructed. The maintenance of structure is done to meet the following objectives 1.Prevention of damages due to natural agencies and to keep them in a good appearance and working condition 2.Repair of the defects occurred in the structure and strengthen them, if neccesary
  • 4. Maintenance operations have many facets such as  Emergency maintenance: Necessitated by unforeseen breakdown drainage or damage caused by natural calamity like fire, floods, cyclone earthquake etc.  Condition Based maintenance: Work initiated after due inspection  Fixed time maintenance: Activities repeated at predetermined intervals of time.
  • 5.  Preventive maintenance: This is intended to preserve by preventing failure and detecting incipient faults ( Work is done before failure takes place)  Opportunity maintenance: Work did as and when possible within the limits of operation demand.  Day-to-Day care and maintenance  Shut down maintenance: Thorough overhaul and maintenance after closing a facility.  Improvement plans: This is essentially maintenance operation wherein the weak links in the original construction are either replaced by new parts or strengthened.
  • 6.  Preventive Maintenance  Remedial Maintenance  Finding the deterioration  Determining the causes  Evaluating the strength of the existing structures  Evaluating the need of the structure  Selecting and implementing the repair procedure  Routine Maintenance  Special Maintenance
  • 7.  ATMOSPHERIC AGENCIES  NOMAL WEAR AND TEAR  FAILURE OF THE STRUCTURE
  • 8.  Atmospheric agencies  Rain: It is the important source of water, which affects the structure in the following ways;  Physical:  Dissolving and carrying away minerals as it is universal solvent.  Expansion and contraction – The materials is subjected to repetitive expansion and contraction while they become wet and dry and develops the stresses.  Expansion of water – The variation of temperature causes the expansion and contraction of absorbed water and affects the micro-structures of the materials.  Erosion – Transportation and attrition and abrasion of the materials is quite evident effect of the water.
  • 9.  Chemical: The water available in nature contains acids and alkaline and other compound in dissolved form acts over the material to give rise, which is known as chemical weathering. ◦ Wind: It is the agent, which transports the abrasive material and assists the physical weathering. Its action is aggravated during rains and when it is moving with high speed, it may contain some acidic gases like CO2 fumes which may act over the material and penetrates quite deeply in the materials and structure.
  • 10. ◦ Temperature: The seasonal and annual variation of the temperature, difference in temperature in two parts of the materials and the surface of material causes expansion and contraction. By this movement of the material bond and adhesion between them is lost when it is repeated. This is responsible for the development of cracks and the rocks may break away into small units.  Exploitation or peeling off the shell takes place if exterior layer are heated externally with respect to internal layers. The temperature variation may also cause change in the structure and chemical composition of the material.
  • 11.  b) Normal Wear and tear  During the use of structure it is subjected to abrasion and thereby it looses appearance and serviceability.   c) Failure of structure  Failure is defined as behavior of structure not in agreement with expected condition of stability or lacking freedom from necessary repair or non- compliance with desired use of and occupancy of the completed structure. In field it may result in visual collapse of the structure or even suspension of the services e.g. the collapse of towers, sliding or over turning of dam, settlement of foundation, crushing of columns etc.
  • 12.  The causes of failure may be broadly grouped as:  Improper Design: Due to incorrect, insufficient data regarding use, loading and environmental conditions, selection of material and poor detailing.  Defective Construction: Poor materials, poor workmanship, lack of quality control and supervision.
  • 13.  Improper use of structure: Overloading, selecting the structure for the use for which they are not designed such as deteriorating environment due to impurities from industrial fuel burning, sea water minerals, chemicals, storage of chemicals etc.  Lack of maintenance: Lack of upkeep, proper protection, precaution and preservation, deteriorated the structure, which may result in the failure.
  • 14. • Improves the life of structure • Improved life period gives better return on investment • Better appearance and aesthetically appealing • Leads to quicker detection of defects and hence remedial measures • Prevents major deterioration that leads to collapse • Ensures safety to occupants • Ensures feeling of confidence by the user
  • 15. Maintenance is a continuous cycle involves every element of building • Structural • Electrical wiring • Plumbing-Water supply-Sanitation • Finishes on floors and walls • Roof terrace • Service platform/Verandah • Lifts • Doors, Windows and other elements
  • 16.  PRE-MONSOON PERIOD (Cleaning of drains,checking of roof leakages,collection of materials and equipments require during monsoon repairs,bridges and other structure which are not easily approachable during the monsoon )  MONSOON PERIOD (Washing away of roads, railway tracks, collapse of roof and failure of walls)  POST-MONSOON PERIOD (Replacement and rehabilitation work)
  • 17.  The following are the various maintenance aspects,  Daily Routine Maintenance  Weekly Routine Maintenance  Monthly Routine Maintenance  Yearly Routine Maintenance
  • 18.  Basically an inspection oriented and may not contain action to be taken  Help in identifying major changes, development of cracks, identifying new cracks etc  Inspection of all essential items by visual observation  Check on proper function of sewer, water lines, wash basins, sinks etc  Check on drain pipes from roof during rainy season.
  • 19.  Electrical accessories  Cob webs cleaning  Flushing sewer line  Leakage of water line
  • 20.  Cleaning doors, windows etc  Checking septic tank/sewer  Observation for cracks in the elements  Cleaning of overhead tanks  Peeling of plaster, dampness, floor cracks
  • 21.  Attending to small repairs and while washing  Painting of steel components exposed to weather  Check of displacements and remedial measures
  • 22. 1) INSPECTION Collect data at specified intervals in specified form 2) ANALYSIS i) Add latest information to database which contains all earlier information ii) Examine progression of defects iii) Relate defects to action criteria
  • 23. 3) ACTION POSSIBILITIES i) Note and wait for the next inspection ii) Alter inspection frequency iii) Institute repairs iv) Further detailed investigation v) Put safety procedures in place
  • 24.
  • 25. For assessment of damage of a structure the following general considerations have to be taken into account.  Physical inspection of damaged structure.  Preparation and documenting the damage.  Collection of samples and carrying out tests both in situ and in lab.  Studying the documents including structural aspects.  Estimation of loads acting on the structure.  Estimate of environmental effects including soil structure interaction.  Diagnosis.
  • 26.  Taking preventive steps not to cause further damage.  Retrospective analysis to get the diagnosis confirmed.  Assessment of structural adequacy.  Estimation of future use.  Remedial measures necessary to strengthen and repairing the structure.  Post repair evaluation through tests.  Load test to study the behavior.  Choice of course of action for the restoration of structure.
  • 27. PHYSICAL INSPECTION STUDY OF DOCUMENTS ESTIMATE OF LOAD ACTING ESTIMATE OF ENVIRONMENTAL EFFECTS DIAGNOSI S RETROSPECTIVE ANALYSIS IS DIAGNOSIS CONFIRMED MATERIA L TESTS
  • 28. ASSESSING OF STRUCTURAL ADEQUACY  LOAD TESTS  ESTIMATE OF FUTURE USE  CHOICE OF COURSES OF ACTION
  • 29.  Schmidt Rebound Hammer Test  Ultrasonic Pulse Velocity  Pull out and Pull off Tests  Break off  Core Test  Windsor Probe  Pulse Echo Technique
  • 30.  Corrosion Test  Absorption and Permeability  Test for Alkali Aggregate Reaction  Abrasion Resistance Tests  Rebar Locator Test
  • 31.  Infrared Thermography Test  Radar Test  Radiography and Radiometry Tests  Acoustic Emission  Optical Fibre Test  Impact Echo Tests  Load Testing test  Dynamic Response  X-Ray Diffraction
  • 32.  Carbonation test  Suphate Determination Test  Chloride Determination Test  Thermoluminescence Test  Thermo gravimetric analysis Test  Differential Thermal analysis  Diatometric Test
  • 33.  The process that adversely affects the performance of a structure over time due to defects and damages occurred by naturally occurring chemical, physical or biological actions, repeated actions such as those causing fatigues, normal or severe environmental influences and wear due to use, abuse and others.
  • 34.  Design and construction flaws  Environmental effects  Usage of poor quality material  Quality of supervision  Deterioration due to corrosion • Spalling of concrete cover • Cracks parallel to the reinforcement • Spalling at edge • Swelling of concrete • Dislocation • Internal cracking & reduction in area of steel reinforcement

Editor's Notes

  1. Fatigue-weakened state caused by long stress