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DRILLING FLUIDS

SEHAM JALAL ALKHALIDI
  MISKOLC UNVERSITY
        2012
DRILLING FLUIDS

          Contents
   1. Functions Of Mud
2 .Drilling Mud Additives
   3 .Drilling Fluid Types
4 .Drilling Mud Properties
5. Drilling Fluid Selection
6 .Drilling Mud Problems
      7. Solids Control
INTRODUCTION
The drilling-fluid system—commonly known as the “mud
       system”—is the single component of the well-
   construction process that remains in contact with the
     wellbore throughout the entire drilling operation.

 Drilling-fluid systems are designed and formulated to
        perform efficiently under expected wellbore
                         conditions.

  Advances in drilling-fluid technology have made it
  possible to implement a cost-effective, fit-for-purpose
    system for each interval in the well-construction
                          process.
Drilling Fluid Function

1.Transport cutting and dispose to surface - The drilling fluid
brings the drilled
material to the ground surface
either by mud rheology and velocity
Drilling Fluid Function
2. Clean drill bits – As drilling fluid
exits the bit jets, fluid velocity
removes cutting from the bit teeth
and bit body.
 This prevents bit
 ball up situation.
Drilling Fluid Function
3. Provide hydrostatic pressure to control well
    while drilling –Hydrostatic pressure
    provided from drilling fluid is the primary
    well control. Mud weight should be high
    enough
     to control formation pressure while
    drilling.
Drilling Fluid Function
   4. Prevent excessive mud loss -
While drilling, clay particle will
  form a thin layer over porous
   zones called “mud cake” or
 “filter cake”. Mud cake acts as
   barrier to prevent excessive
drilling fluid loss into formation
and provides wellbore stability..
Drilling Fluid Function
5. Prevent formation damage by using
reservoir drill-in fluid – While drilling
long reach zone in horizontal wells,
the special drilling fluid will be
utilized in order to prevent formation
damage.
Drilling Fluid Function

 6. Provide hydraulic pressure to down hole assembly (BHA)- as mud
motor, measuring
 while drilling (MWD),
logging while drilling (LWD), etc
– Without enough hydraulic power,
down hole tool will not be properly
operated, hence, drilling fluid plays
essential role to provide power to
 sophisticated down hole tool.
Drilling Fluid Function
7. Facilitate down hole measurement as open
hole logging, MWD, LWD, mud logging, –
Mud will assist tool to measure
everything down hole.
Drilling Fluid Function
8.Clean, Cool, and Lubricate the
Bit and Drill string



9.Transmit hydraulic
horsepower to the
bit.
Drilling Fluid Function
Drilling Fluid Function
Drilling Fluid Selection
The following requirements and criteria should be
  applied when considering the selection of drilling
  fluid or fluids for a particular well. It should be
  noted that it is common to utilise two or three
  different fluid types on one well.

          Pore pressure /fracture gradient plots to
        establish the minimum / maximum mud
           weights to be used on the whole well,
Drilling Fluid Selection

 Offset well data (drilling completion reports, mud recaps, mud
  logs etc.) from similar wells in the area to help establish
  successful systems, problematic formations, potential hazards,
  estimated drilling time etc.

 Geological plot of the prognosed lithology.

 Casing design to give each casing point and the casing
  programmer. This will give a good indication of what the mud has
  to deal with per hole section i.e. formation type, hole size and
  length etc.
 Basic mud properties required over each hole section.
Drilling Fluid Additives
There are many drilling fluid additives which are used to either change the mud
   weight(density) or change its chemical properties .


1.Weighting Materials:
Weighting materials (densifiers) are compounds that are dissolved or suspended
   in drilling fluid to increase its density. They are used to control formation
   pressures and to help combat the effects of sloughing or heaving shales that
   may be encountered in stressed areas.

         Any substance that is denser than water and that does not adversely

                   affect other properties of the drilling fluid can

                          be used as a weighting material
Drilling Fluid Additives

Mud weights higher than water (8.3 ppg) are required to control formation
  pressures and to help combat the effects of sloughing or heaving shales that
  may be encountered in stressed areas.
Materials used as densities
Barite

Barite is preferred to other weighting materials
  because of its low cost and high purity.
Barite is normally used when mud weights in excess
  of 10 ppg are required.
Barite can be Aa very high muds weights (22.0 ppg))
the rheological properties of the fluid used to
  achieve densities up to (22.0 ppg) in both water-
  based and oil -based muds. become extremely
  difficult to control affected due to the increased
  solids content.
Materials used as densities
2. Iron Minerals
Iron ores have specific gravities in excess of 5.
They are more erosive than other weighting materials and may
    contain toxic materials.
The mineral iron comes from several iron ores sources including:
    haematite/magnetite, Illmenite and siderite. Iron ores are
    available in nearly unlimited quantities worldwide.
Because iron ores always contain impurities, problems such as
    thickening of muds and temperature instability are seen in
    water- based fluids weighted with ground, naturally
occurring iron ores
The most commonly used iron minerals are:
 Iron Oxides
 Iron Titanate:
 Iron Carbonate
Materials used as densities

3. Calcium Carbonates
Calcium carbonate (CaCO3) is one of the most useful weighting agents especially in no
    damaging
drilling fluids. Its main advantage comes from the its ability to react and dissolve in
    hydrochloric acid. Hence any filter cake formed on productive zones can be easily
    removed thereby enhancing production. Calcium carbonate is dispersed in oil muds
    more



4. Lead Sulphides
5. Soluble Salts
Materials used as Viscosifiers
1.Clays are added to water to provide the viscosity and
     yield point properties necessary to lift the drilling
     cutting or to keep them in suspension.
There are two types of clay currently in use for making
     water-base muds.
Bentoniticclay (using in fresh water)
Attapulgite(or salt gel) (using in both fresh and saltwater).

2. Polymers are chemicals consistingof chains made up of
manyrepeated small units called monomers
Types of drilling Fluid

Three types of drilling mud are in common use:
 water-base mud
 oil-base mud
 Gas based fluids



                          Water Base Mud
This fluid is the mud in which water is the continuous phase. This is the most
   common drilling mud used in oil drilling.
The following designations are normally used to define the classifications of water
base drilling fluid
the classifications of water base
              drilling fluid

         Non-dispersed-Non - inhibited



Non-dispersed -    Dispersed -    Dispersed -
  Inhibited       Non-inhibited    Inhibited
Oil base mud
This drilling mud is made up of oil as
   the continuous phase. Diesel oil is
   widely used to provide the oil phase.
This type of mud is commonly used in
   swelling shale formation.
There are two types of oil-based muds:
• Invert Emulsion Oil Muds.
• Pseudo Oil Based Mud .
Disadvantage of Oil-base mud
The main disadvantage of Oil-base mud are:
the environment is contaminated
  flammability becomes a hazard drilled-solids
  removal from an oil-base mud is usually more
  difficult than from a water-base mud.

     electric logging is more difficult with
                  oil-base mud
gas based fluids
There are four main types of gas based
  fluids:
1. Air
2. Mist
3. Foam
4. Aerated Drilling Fluid
Drilling Fluids Properties

Mud weight or mud density.
Funnel Viscosity.
Plastic Viscosity (PV).
Gel Strengths.
Yield Point.
Fluid Loss and Filter Cake.
Density

((Any accepted terminology that indicates the weight per
   unit volume of drilling fluid))
-Pounds per gallon (ppg).
-Pounds per cubic feet (pcf).
-Gram per cubic centimeter (g/cc).
-Kilogram per liter (kg/l).
Density
Mud weight is measured in the field using a
 mud balance, as shown in Fig..
viscosity
Viscosity is a measure of the internal resistance of a fluid
to flow))

1- Funnel Viscosity
Apparent Viscosity (vis)
is the measured times it takes
for one quart of mud to gravity
 feed through a hole of a
       specific diameter.
Viscosity
                               2. Plastic viscosity (Pv)
is that part of flow resistance in a mud caused primarily by the friction
    between the suspended particles and by the viscosity of the continuous
    liquid phase
    The viscosities are defined as follows:
          p = 600 - 300
         aF = ½ 600
         Yb = 300 - p
         Where             p = plastic viscosity, cp
                           aF = apparent viscosity, cp
                           Yb = Bingham yield point, lb/100 ft2
     = Torque readings from instrument dial at 600 and 300 rpm.
Gel strength
Gel strength (Gel)
The gel strength of a mud is a measure of the shearing
stress necessary to initiate a finite rate of shear.
With proper gel strength can help suspend solids in the hole
and allow them to settle out on the surface, excessive gel
strength can cause a number drilling problems.
Yield point (Yp)
 is a measurement under flowing conditions of the
 forces in the mud which cause gel structure to
 develop when the mud is at res


Fluid Loss and Filter Cake
The filtration, water loss or wall building test is
  conducted with a filter press.

The rate at which filtrate will invade permeable zone
  and the thickness of the filter cake that will be
  deposited on the wall of the hole as filtration
  takes place are important keys to trouble-free
  drilling
Drilling Mud Problems

Water flows
CO2 intrusions
Contaminations.
Cement / Lime Contamination.
Sodium Chloride Contamination.
Calcium / Magnesium Contamination.
Carbonate / Bicarbonate Contamination.
Hydrogen Sulphide (H2S) Contamination..
Drilling hazards
The following are some of the most common hazards in drilling and
can be overcome by proper control of the mud properties.


1.Salt section hole enlargement

Salt section can be eroded by the drilling fluid and causes
hole enlargement. These enlargement will require larger
mud volume to fill the system and in case of casing the
hole, larger cement volume is required.
                   To avoid these problems a
            salt saturated mud system is prepared
                  prior to drilling the salt bed.
2.Heaving shale problems

Areas with shale sections containing bentonite or other
hydratable clays will continually absorb water, swell and
slough into the hole.
Such beds are referred to as heaving shales and constitute a
severe drilling hazard when encountered.
Pipe sticking, excessive solid buildup in the mud and hole
bridging are typical problems.
Various treatments of the mud are sometimes successful, such
as
Changing mud system to high calcium content by adding lime,
gypsum etc which reduces the tendency of the mud to
hydrate water sensitive clays.
 Increasing circulation rate for more rapid removal of
   particles.
 Increasing mud density for greater wall support
 Decreasing water loss mud
 Changing to oil emulsion mud
 Changing to oil-based mud.
3.Blowouts

Blowout is the most spectacular, expensive and highly feared hazard of
drilling.
This occurs when encountered formation pressure exceed the mud column
pressure which allows the formation fluids to blow out of the hole.
Mud density or the mud weight is the principal factor in controlling this
hazard.

In drilling a blow out preventer (BOP) stack is always attached at the top of
the conductor pipe. In case of a gas kick (a sign that may lead to a blow
out) the BOP stack can close the annular space between the drilling pipe
and the conductor pipe or casing or shut the whole hole (with a blind ram
of the BOP).
4.Lost Circulation

Lost circulation means the loss of
substantial amount of drilling mud to an
encountered formation.

Lost circulation materials are commonly
circulated in the mud system both as a
cure and a continuous preventive.

These materials are the fibrous materials
such as the hay, sawdust or padi husk
and lamellated (flat and platy) materials
such as mica, cellophane.
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Drilling fluids

  • 1. DRILLING FLUIDS SEHAM JALAL ALKHALIDI MISKOLC UNVERSITY 2012
  • 2. DRILLING FLUIDS Contents 1. Functions Of Mud 2 .Drilling Mud Additives 3 .Drilling Fluid Types 4 .Drilling Mud Properties 5. Drilling Fluid Selection 6 .Drilling Mud Problems 7. Solids Control
  • 3. INTRODUCTION The drilling-fluid system—commonly known as the “mud system”—is the single component of the well- construction process that remains in contact with the wellbore throughout the entire drilling operation. Drilling-fluid systems are designed and formulated to perform efficiently under expected wellbore conditions. Advances in drilling-fluid technology have made it possible to implement a cost-effective, fit-for-purpose system for each interval in the well-construction process.
  • 4. Drilling Fluid Function 1.Transport cutting and dispose to surface - The drilling fluid brings the drilled material to the ground surface either by mud rheology and velocity
  • 5. Drilling Fluid Function 2. Clean drill bits – As drilling fluid exits the bit jets, fluid velocity removes cutting from the bit teeth and bit body. This prevents bit ball up situation.
  • 6. Drilling Fluid Function 3. Provide hydrostatic pressure to control well while drilling –Hydrostatic pressure provided from drilling fluid is the primary well control. Mud weight should be high enough to control formation pressure while drilling.
  • 7. Drilling Fluid Function 4. Prevent excessive mud loss - While drilling, clay particle will form a thin layer over porous zones called “mud cake” or “filter cake”. Mud cake acts as barrier to prevent excessive drilling fluid loss into formation and provides wellbore stability..
  • 8. Drilling Fluid Function 5. Prevent formation damage by using reservoir drill-in fluid – While drilling long reach zone in horizontal wells, the special drilling fluid will be utilized in order to prevent formation damage.
  • 9. Drilling Fluid Function 6. Provide hydraulic pressure to down hole assembly (BHA)- as mud motor, measuring while drilling (MWD), logging while drilling (LWD), etc – Without enough hydraulic power, down hole tool will not be properly operated, hence, drilling fluid plays essential role to provide power to sophisticated down hole tool.
  • 10. Drilling Fluid Function 7. Facilitate down hole measurement as open hole logging, MWD, LWD, mud logging, – Mud will assist tool to measure everything down hole.
  • 11. Drilling Fluid Function 8.Clean, Cool, and Lubricate the Bit and Drill string 9.Transmit hydraulic horsepower to the bit.
  • 14. Drilling Fluid Selection The following requirements and criteria should be applied when considering the selection of drilling fluid or fluids for a particular well. It should be noted that it is common to utilise two or three different fluid types on one well.  Pore pressure /fracture gradient plots to establish the minimum / maximum mud weights to be used on the whole well,
  • 15. Drilling Fluid Selection  Offset well data (drilling completion reports, mud recaps, mud logs etc.) from similar wells in the area to help establish successful systems, problematic formations, potential hazards, estimated drilling time etc.  Geological plot of the prognosed lithology.  Casing design to give each casing point and the casing programmer. This will give a good indication of what the mud has to deal with per hole section i.e. formation type, hole size and length etc.  Basic mud properties required over each hole section.
  • 16. Drilling Fluid Additives There are many drilling fluid additives which are used to either change the mud weight(density) or change its chemical properties . 1.Weighting Materials: Weighting materials (densifiers) are compounds that are dissolved or suspended in drilling fluid to increase its density. They are used to control formation pressures and to help combat the effects of sloughing or heaving shales that may be encountered in stressed areas. Any substance that is denser than water and that does not adversely affect other properties of the drilling fluid can be used as a weighting material
  • 17. Drilling Fluid Additives Mud weights higher than water (8.3 ppg) are required to control formation pressures and to help combat the effects of sloughing or heaving shales that may be encountered in stressed areas.
  • 18. Materials used as densities Barite Barite is preferred to other weighting materials because of its low cost and high purity. Barite is normally used when mud weights in excess of 10 ppg are required. Barite can be Aa very high muds weights (22.0 ppg)) the rheological properties of the fluid used to achieve densities up to (22.0 ppg) in both water- based and oil -based muds. become extremely difficult to control affected due to the increased solids content.
  • 19. Materials used as densities 2. Iron Minerals Iron ores have specific gravities in excess of 5. They are more erosive than other weighting materials and may contain toxic materials. The mineral iron comes from several iron ores sources including: haematite/magnetite, Illmenite and siderite. Iron ores are available in nearly unlimited quantities worldwide. Because iron ores always contain impurities, problems such as thickening of muds and temperature instability are seen in water- based fluids weighted with ground, naturally occurring iron ores The most commonly used iron minerals are:  Iron Oxides  Iron Titanate:  Iron Carbonate
  • 20. Materials used as densities 3. Calcium Carbonates Calcium carbonate (CaCO3) is one of the most useful weighting agents especially in no damaging drilling fluids. Its main advantage comes from the its ability to react and dissolve in hydrochloric acid. Hence any filter cake formed on productive zones can be easily removed thereby enhancing production. Calcium carbonate is dispersed in oil muds more 4. Lead Sulphides 5. Soluble Salts
  • 21.
  • 22. Materials used as Viscosifiers 1.Clays are added to water to provide the viscosity and yield point properties necessary to lift the drilling cutting or to keep them in suspension. There are two types of clay currently in use for making water-base muds. Bentoniticclay (using in fresh water) Attapulgite(or salt gel) (using in both fresh and saltwater). 2. Polymers are chemicals consistingof chains made up of manyrepeated small units called monomers
  • 23. Types of drilling Fluid Three types of drilling mud are in common use:  water-base mud  oil-base mud  Gas based fluids Water Base Mud This fluid is the mud in which water is the continuous phase. This is the most common drilling mud used in oil drilling. The following designations are normally used to define the classifications of water base drilling fluid
  • 24. the classifications of water base drilling fluid Non-dispersed-Non - inhibited Non-dispersed - Dispersed - Dispersed - Inhibited Non-inhibited Inhibited
  • 25. Oil base mud This drilling mud is made up of oil as the continuous phase. Diesel oil is widely used to provide the oil phase. This type of mud is commonly used in swelling shale formation. There are two types of oil-based muds: • Invert Emulsion Oil Muds. • Pseudo Oil Based Mud .
  • 26. Disadvantage of Oil-base mud The main disadvantage of Oil-base mud are: the environment is contaminated flammability becomes a hazard drilled-solids removal from an oil-base mud is usually more difficult than from a water-base mud.  electric logging is more difficult with oil-base mud
  • 27. gas based fluids There are four main types of gas based fluids: 1. Air 2. Mist 3. Foam 4. Aerated Drilling Fluid
  • 28. Drilling Fluids Properties Mud weight or mud density. Funnel Viscosity. Plastic Viscosity (PV). Gel Strengths. Yield Point. Fluid Loss and Filter Cake.
  • 29. Density ((Any accepted terminology that indicates the weight per unit volume of drilling fluid)) -Pounds per gallon (ppg). -Pounds per cubic feet (pcf). -Gram per cubic centimeter (g/cc). -Kilogram per liter (kg/l).
  • 30. Density Mud weight is measured in the field using a mud balance, as shown in Fig..
  • 31. viscosity Viscosity is a measure of the internal resistance of a fluid to flow)) 1- Funnel Viscosity Apparent Viscosity (vis) is the measured times it takes for one quart of mud to gravity feed through a hole of a specific diameter.
  • 32. Viscosity 2. Plastic viscosity (Pv) is that part of flow resistance in a mud caused primarily by the friction between the suspended particles and by the viscosity of the continuous liquid phase The viscosities are defined as follows: p = 600 - 300 aF = ½ 600 Yb = 300 - p Where p = plastic viscosity, cp aF = apparent viscosity, cp Yb = Bingham yield point, lb/100 ft2  = Torque readings from instrument dial at 600 and 300 rpm.
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  • 34. Gel strength Gel strength (Gel) The gel strength of a mud is a measure of the shearing stress necessary to initiate a finite rate of shear. With proper gel strength can help suspend solids in the hole and allow them to settle out on the surface, excessive gel strength can cause a number drilling problems.
  • 35.
  • 36. Yield point (Yp) is a measurement under flowing conditions of the forces in the mud which cause gel structure to develop when the mud is at res Fluid Loss and Filter Cake The filtration, water loss or wall building test is conducted with a filter press. The rate at which filtrate will invade permeable zone and the thickness of the filter cake that will be deposited on the wall of the hole as filtration takes place are important keys to trouble-free drilling
  • 37. Drilling Mud Problems Water flows CO2 intrusions Contaminations. Cement / Lime Contamination. Sodium Chloride Contamination. Calcium / Magnesium Contamination. Carbonate / Bicarbonate Contamination. Hydrogen Sulphide (H2S) Contamination..
  • 38. Drilling hazards The following are some of the most common hazards in drilling and can be overcome by proper control of the mud properties. 1.Salt section hole enlargement Salt section can be eroded by the drilling fluid and causes hole enlargement. These enlargement will require larger mud volume to fill the system and in case of casing the hole, larger cement volume is required. To avoid these problems a salt saturated mud system is prepared prior to drilling the salt bed.
  • 39. 2.Heaving shale problems Areas with shale sections containing bentonite or other hydratable clays will continually absorb water, swell and slough into the hole. Such beds are referred to as heaving shales and constitute a severe drilling hazard when encountered. Pipe sticking, excessive solid buildup in the mud and hole bridging are typical problems. Various treatments of the mud are sometimes successful, such as Changing mud system to high calcium content by adding lime, gypsum etc which reduces the tendency of the mud to hydrate water sensitive clays.  Increasing circulation rate for more rapid removal of particles.  Increasing mud density for greater wall support  Decreasing water loss mud  Changing to oil emulsion mud  Changing to oil-based mud.
  • 40. 3.Blowouts Blowout is the most spectacular, expensive and highly feared hazard of drilling. This occurs when encountered formation pressure exceed the mud column pressure which allows the formation fluids to blow out of the hole. Mud density or the mud weight is the principal factor in controlling this hazard. In drilling a blow out preventer (BOP) stack is always attached at the top of the conductor pipe. In case of a gas kick (a sign that may lead to a blow out) the BOP stack can close the annular space between the drilling pipe and the conductor pipe or casing or shut the whole hole (with a blind ram of the BOP).
  • 41. 4.Lost Circulation Lost circulation means the loss of substantial amount of drilling mud to an encountered formation. Lost circulation materials are commonly circulated in the mud system both as a cure and a continuous preventive. These materials are the fibrous materials such as the hay, sawdust or padi husk and lamellated (flat and platy) materials such as mica, cellophane.
  • 42. THANK YOU Beware the man who has received charity from you