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Sulphate  Removal from Mining Effluents Current Developments in the Southern Hemisphere Raymond Philippe, Hatch Water, Chile Deon Nel, Hatch Water, South Africa Trevor Clarke, Hatch Water, Australia
Sulphate Removal from Mining Effluents Current Developments in the Southern Hemisphere ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
International Sulphate Discharge Regulations ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Effluent Discharge Regulations  2400  - 500 (Class 1-3) -  (Class 4) 3000 500  (Cat 4) TDS mg/l 250 (Class 1-3) -  (Class 4) Resolution 357 Brazil 1000 NCADE Lib VI, 1 Ecuador 70 - 150 - Water Act 1998 South-Africa 1000  ANZECC 2000/General Water Use Stakeholders / Trigger Values Australia 300  (Cat 3) DS-002-2008-MINAM** Peru 1000-2000 250-500 250 DS90 DS46 NCh1333 Chile Conductivity mS/m [SO 4 ]  -2 mg/l Legal Instrument Country
[SO 4 ] – TDS – Conductivity  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Typical mine effluent  sulphate concentrations (mg/l) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Mining effluent types ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Definition of sulphate treatment from effluents ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Sulphate Treatment Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Key Factors  Advanced Sulphate Treatment Systems ,[object Object],[object Object],[object Object],[object Object]
Advanced Sulphate Treatment  Concept  Separation Step Solidification Step Concentration Step Effluent   Solids   Treated effluent  2500 mg/l SO 4   <200 mg/l SO 4   5000 mg/l SO 4   2500 mg/l SO 4   CaO  CaSO 4 .2H 2 O Advanced  Treatment  Technologies Black Box
Concentration Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Solidification Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Solidification Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Phase Separation Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object]
Examples:Industrial Advanced  Sulphate Treatment Operations Conventional (lime) treatment: 1600-2000 mg/l SO 4 <500 2008 235 NF/RO&evotransp Chile Collahuasi (Anglo/Xstrata) 2009 2005 1994 2006 2007 Year SO 4  discharge  mg/l Q (m3/h) Technology Country Operation < 95 (200 μ S/cm) 290 Lime & NF & RO Aus ERA Ranger 1360 120 416 830 <30 NF/RO US Mosaic, Florida < 10 NF&RO&evap Aus Kwinana Nickel (BHP) <200  Biosure SA Ancor Works <200 RO & Lime SA eMalahleni (BHP/Anglo)
How to select best combination of  Sulphate Treatment Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Preselection of  Concentration Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Preselection of Sulphate Removal Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Definition of Integrated  Treatment Process ,[object Object],[object Object],[object Object],[object Object],[object Object],Concentration Step Sulphate Removal  Step Effluent Environmental discharge  Solids ?? Recycle
Conclusions ,[object Object],[object Object]
Conclusions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Raymond Philippe Enviromine09

  • 1. Sulphate Removal from Mining Effluents Current Developments in the Southern Hemisphere Raymond Philippe, Hatch Water, Chile Deon Nel, Hatch Water, South Africa Trevor Clarke, Hatch Water, Australia
  • 2.
  • 3.
  • 4. Effluent Discharge Regulations 2400 - 500 (Class 1-3) - (Class 4) 3000 500 (Cat 4) TDS mg/l 250 (Class 1-3) - (Class 4) Resolution 357 Brazil 1000 NCADE Lib VI, 1 Ecuador 70 - 150 - Water Act 1998 South-Africa 1000 ANZECC 2000/General Water Use Stakeholders / Trigger Values Australia 300 (Cat 3) DS-002-2008-MINAM** Peru 1000-2000 250-500 250 DS90 DS46 NCh1333 Chile Conductivity mS/m [SO 4 ] -2 mg/l Legal Instrument Country
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11. Advanced Sulphate Treatment Concept Separation Step Solidification Step Concentration Step Effluent Solids Treated effluent 2500 mg/l SO 4 <200 mg/l SO 4 5000 mg/l SO 4 2500 mg/l SO 4 CaO CaSO 4 .2H 2 O Advanced Treatment Technologies Black Box
  • 12.
  • 13.
  • 14.
  • 15.
  • 16. Examples:Industrial Advanced Sulphate Treatment Operations Conventional (lime) treatment: 1600-2000 mg/l SO 4 <500 2008 235 NF/RO&evotransp Chile Collahuasi (Anglo/Xstrata) 2009 2005 1994 2006 2007 Year SO 4 discharge mg/l Q (m3/h) Technology Country Operation < 95 (200 μ S/cm) 290 Lime & NF & RO Aus ERA Ranger 1360 120 416 830 <30 NF/RO US Mosaic, Florida < 10 NF&RO&evap Aus Kwinana Nickel (BHP) <200 Biosure SA Ancor Works <200 RO & Lime SA eMalahleni (BHP/Anglo)
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.