5. ABOUT US
• Test Techno Consultants (PackTest) was founded in 1989.
• Manufacturer of Packaging Quality Testing Equipment
• Confirm to major International Standards (ISO / ASTM / TAPPI)
• Confirms to requirements of US Food & Drug Administration (US-FDA)
• Used by all Major Multi-National Companies.
• Factory in INDIA.
• Export to 35+ countries
6.
7. WHAT IS PACKAGING ?
Packaging is the science, art and technology
of enclosing or protecting products
for distribution, storage, sale, and use.
9. Protect:
All packaging should be designed to protect the product from the point of
production through to the point of use, helping to maintain the product in its
original condition. It should aid the distribution and storage of the product.
10. Preserve:
Packaging should assist in the preservation of the product, keeping both liquids
and solids fresh and suitable for use. According to World Health Organisation
statistics, food wastage in the third world can be as high as 50%, whilst in
developed economies as low as 3%. Much of this difference is due to good
quality packaging.
Freshness
+
Nutrition
11. Promote:
Packaging should also aid the promotion of the product by helping to establish
brand recognition and play its role in establishing brand loyalty.
12. Legal Requirement:
It is also typically required to convey instructions for the product, as well as
legal requirements such as warnings, and content ingredients.
13. When and Why to Test a
packaging:
When :
• New packaging design
• Revision to a current design, or
• Change in the packaging material or supplier.
Why :
• Testing a new packaging design before putting it up for full
scale manufacturing can save a lot of
• time
• money and
19. PROBLEM : PINHOLES
• Aluminum Foil = GOOD Barrier (Oxygen & Moisture)
• Aluminum Foil with Pinhole = POOR Barrier
Your
Pack
20. Foil Thickness (µm) Average Maximum
7 423 1584
9 211 1056
13 85 528
18 21 106
25 0 0
Source : “The Impact of Foil Pinholes and Flex Cracks on the Moisture and Oxygen Barrier of Flexible Packaging” by Lee Murray of Alcan Pkg
Foil Thickness (µm) Typical Pinhole / Sq Mtr.
11 60
14 40
18 30
20 20
> 25 0
Indian Standards :15392-2003
Maximum Allowable Pinhole Count in One Square Meter of Aluminum Foil
33. COEFFICIENT OF FRICTION
COF < 0.25 LOW COF, HIGH-SLIP
COF > 0.45 HIGH COF, LOW-SLIP
Applicable to Paper, Films and Laminates
34.
35. PROBLEM : PRINT QUALITY DEFECTS
Most Common : Scratches & Scuffs
36. Good Quality Print =
Good Substrate (Paper, Film, Foil, etc)
Good Ink
Good Process (Machine, Handling, etc)
Good Curing (If using varnish)
Good Time (Drying)
48. Static Load Burst Test
Pouches must withstand a force of 7.5 kg for 15 mm
of internal seal length (perimeter).
Applied for 15 seconds
Press + Hold
49. Minimum Force =
( 2 x L ) + ( 2 x W ) x 7.5 Kgf
15
Minimum Force =
( L + W ) Kgf
Eg. If your pouch size is 200x150mm
Then Minimum force is 200 + 150 ( L + W ) Kgf
= 350 Kgf
(applied for 15 seconds)
52. POUCH BURST TEST / BALLOON BURST TEST
Seal Integrity
Find
Weak
Spot
Applicable to Pouches
53. Internal Burst Test
Pouches must withstand a minimum pressure of 140
kPa (20 psig) before retorting and 105 kPa (15 psig)
after retorting.
Dynamic Burst Test : Till actual burst.
Static Burst Test : Applied for 30 seconds
54.
55. LEAKAGE TEST (VACUUM)
Detect :
1) Pinholes
2) Weak Seals
3) Capillaries
4) Other Defects
Seal Integrity
Applicable to Pouches,
Cups, Trays, Bottles, Jars, Cans
56. 2 Types of Test :
DRY TEST WET TEST
Package has Liquid Package has Air
Tank is Dry (No Water) Tank has Water
Product will come out from leak point Air Bubbles will be seen from leak point
Leakage = Product Contamination
Leakage = Area Contamination
61. Pouch with Normal Air
Oil + Oxygen = Oxidation
Oxidation = Low Shelf Life
20.9% O2
20.9% O2
62. Pouch with Modified Atmosphere
Oil + Oxygen = Oxidation
Oxidation = Low Shelf Life
O2
O2
O2
O2 O2
Flush with Nitrogen
to displace OxygenN2N2
N2 N2
N2 Less Less
Less Better
XXX
83. EFFECTS OF MOISTURE
• High moisture causes loss in strength of
corrugated cartons (compression strength)
• Low Moisture also causes loss in strength of
corrugated cartons (cracking)
• High moisture created breeding ground
from Bacteria and Fungi
• Can lead to Product Contamination
84. MOISTURE TEST
Hot Air Oven
(Loss On Drying)
Instant Moisture Meters
(Electrical Resistance)
89. BOX COMPRESSION STRENGTH TEST / TOP LOAD TEST
High BCT
= Good Box
Most Important
Test for a
Corrugated Box
Compression Strength = Stacking Load x Safety Factor