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Ultimate CleaNTM
specialized
pipeline cleaning tools
Customer Benefits
The Ultimate Clean™ series of tools provides the highest
degree of flexibility for virtually all pipeline cleaning
applications including general and heavy-duty cleaning,
ferrous debris removal as well as gauging and batching
tasks.
The ROSEN Advantage
With its slender multi-bolt design, the Ultimate Clean™
pipeline cleaning tool has excellent pipe passage
properties. This series provides the highest degree of
flexibility for virtually all applications such as general and
heavy-duty cleaning, ferrous debris removal as well as
gauging and batching tasks. Operating life is maximized
through the use of highly wear resistant RoPlasthan®
polyurethane (PU) materials. Ultimate Clean™ tools can
optionally be supplied in accordance with ATEX directive
94/9/EC. ROSEN pipeline cleaning tools are designed,
engineered and manufactured in-house.
Standard Operating Specifications
Ultimate CleanTM
Tool sizes available 2"–64"
Pipeline product Gas or liquids
Product temperature range -40 °C to +80 °C (-40 °F to 176 °F)
optional up to 130 °C (266 °F)
Maximum operating pressure No restrictions
Operating speed range up to 10 m/s (30 ft/s)
Minimum pipeline bend radius 1.5D
NOTE: For requirements outside these specifications, please contact ROSEN
Cups
•	Unidirectional, medium
cleaning performance
•	Due to lift-off effect, cups
are recommended when
large amounts of deposits
are expected
Discs
•	Bi-directional, high
cleaning performance
•	Superior scraping and
sealing performance due
to high contact pressure
at the pipe wall.
CUp versus disC
The Basic configuration
Cup tool
Disc tool
Accessories
Depending on the pipeline’s condition and the objective of
the cleaning run, Ultimate Clean™ tools can be equipped
with combinations of different accessories:
•	Spider nose for flow bypass and debris suspension
•	Pressure bypass
•	Tool Location Transmitter & Electronic Pig Detector
•	Pipeline Data Logger
2
Cleaning tools with spider nose
Tool Types
Disc tool with gauge and bend plate
Tool Body
Grit-blasted carbon steel, coated with primer and epoxy.
Flanges chamfered to avoid sharp edges, designed to
withstand extreme differential pressures.
Guiding Discs
(Standard version: 2 discs, long-run version: 4 discs)
Made of RoPlasthan® 1200, hardness 85 Shore A
Bumper Nose
One plastic bumper mounted to the front in order to
protect the tool against impact; BIDI operation possible.
Sealing Discs
(Standard and long-run version: 4 discs)
Made of RoPlasthan® 1100, hardness 65 Shore A
Cups
(Standard version: 2 cups, long-run version: 4 cups)
Made of RoPlasthan® 1200, hardness 85 Shore A
Nuts & Bolts
Metric bolting grade 8.8, zinc-plated. Metallic self-locking
nuts according to DIN 980 V.
•	Basic (standard or long-run tools)
•	Gauging tool (with gauge and/or bend plate)
•	Brush tool (with spring-supported or grinding brushes)
•	Magnet tool (with standard or high-performance
magnets)
•	Combinations of the above
Cup/disc tool with spring supported brushes
Tool location transmitters (IT X 251, IT X 503,
IT X 504, IT X 804 and IT X 806)
Pipeline Data Logger
3
Bend-detection transmitter tool
www.rosen-group.com
CUSTOMIZED CONFIGURATIONS
In many pipeline applications, a customized disc tool
design will result in significantly improved performance.
Incorporating a range of customization options, the
Ultimate Clean™ tool can be adjusted to suit the
geometry requirements of specific pipeline systems,
thereby allowing safe passage of valves and fittings.
Examples of available configuration options:
•	Special disc sizing and mounting for progressive
removal of wax
•	Uni-directional discs for critical batching operations like
product removal with nitrogen or water removal in
pre-commissioning tasks
•	Special configurations for gate valves inaccessible with
standard disc or cup tools due to insufficient gap length
•	Providing a large carrying capacity, the 2-in-1 brush/
magnet configuration, available in sizes 20" and above,
has been shown to be highly efficient in collecting any
kind of steel debris
high temperature tool
Featuring high-temperature RoPlasthan® grades for hot
media (temperature range 100°C and above)
Ammonia Tool
With special RoPlasthan® 1306 disc/cup materials
Super duplex tool
For highly aggressive, corrosive media, combined with
high temperature requirements
MULTI-DIAMETER TOOL
Diameter configurations for pipelines with two or more
different nominal sizes (multi-diameter pipelines)
Customized applications
The information contained herein is general
in nature and is not intended for specific
construction, installation or application purpo-
ses. ROSEN reserves the right to make changes
in specifications or add improvements at any
time without notice or obligation.
© 2013 ROSEN Swiss AG. All Rights Reserved.
UltimateClean_SB_E_2.0_201309
dESCALING/DEWAXING TOOL
Special cups with tungsten carbide studs for removal
of severely encrusted debris such as scale and hard wax
Dual diameter brush tool, ATEX certified
Dual diameter tool

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Ultimate Clean Flyer

  • 2. Customer Benefits The Ultimate Clean™ series of tools provides the highest degree of flexibility for virtually all pipeline cleaning applications including general and heavy-duty cleaning, ferrous debris removal as well as gauging and batching tasks. The ROSEN Advantage With its slender multi-bolt design, the Ultimate Clean™ pipeline cleaning tool has excellent pipe passage properties. This series provides the highest degree of flexibility for virtually all applications such as general and heavy-duty cleaning, ferrous debris removal as well as gauging and batching tasks. Operating life is maximized through the use of highly wear resistant RoPlasthan® polyurethane (PU) materials. Ultimate Clean™ tools can optionally be supplied in accordance with ATEX directive 94/9/EC. ROSEN pipeline cleaning tools are designed, engineered and manufactured in-house. Standard Operating Specifications Ultimate CleanTM Tool sizes available 2"–64" Pipeline product Gas or liquids Product temperature range -40 °C to +80 °C (-40 °F to 176 °F) optional up to 130 °C (266 °F) Maximum operating pressure No restrictions Operating speed range up to 10 m/s (30 ft/s) Minimum pipeline bend radius 1.5D NOTE: For requirements outside these specifications, please contact ROSEN Cups • Unidirectional, medium cleaning performance • Due to lift-off effect, cups are recommended when large amounts of deposits are expected Discs • Bi-directional, high cleaning performance • Superior scraping and sealing performance due to high contact pressure at the pipe wall. CUp versus disC The Basic configuration Cup tool Disc tool Accessories Depending on the pipeline’s condition and the objective of the cleaning run, Ultimate Clean™ tools can be equipped with combinations of different accessories: • Spider nose for flow bypass and debris suspension • Pressure bypass • Tool Location Transmitter & Electronic Pig Detector • Pipeline Data Logger 2
  • 3. Cleaning tools with spider nose Tool Types Disc tool with gauge and bend plate Tool Body Grit-blasted carbon steel, coated with primer and epoxy. Flanges chamfered to avoid sharp edges, designed to withstand extreme differential pressures. Guiding Discs (Standard version: 2 discs, long-run version: 4 discs) Made of RoPlasthan® 1200, hardness 85 Shore A Bumper Nose One plastic bumper mounted to the front in order to protect the tool against impact; BIDI operation possible. Sealing Discs (Standard and long-run version: 4 discs) Made of RoPlasthan® 1100, hardness 65 Shore A Cups (Standard version: 2 cups, long-run version: 4 cups) Made of RoPlasthan® 1200, hardness 85 Shore A Nuts & Bolts Metric bolting grade 8.8, zinc-plated. Metallic self-locking nuts according to DIN 980 V. • Basic (standard or long-run tools) • Gauging tool (with gauge and/or bend plate) • Brush tool (with spring-supported or grinding brushes) • Magnet tool (with standard or high-performance magnets) • Combinations of the above Cup/disc tool with spring supported brushes Tool location transmitters (IT X 251, IT X 503, IT X 504, IT X 804 and IT X 806) Pipeline Data Logger 3
  • 4. Bend-detection transmitter tool www.rosen-group.com CUSTOMIZED CONFIGURATIONS In many pipeline applications, a customized disc tool design will result in significantly improved performance. Incorporating a range of customization options, the Ultimate Clean™ tool can be adjusted to suit the geometry requirements of specific pipeline systems, thereby allowing safe passage of valves and fittings. Examples of available configuration options: • Special disc sizing and mounting for progressive removal of wax • Uni-directional discs for critical batching operations like product removal with nitrogen or water removal in pre-commissioning tasks • Special configurations for gate valves inaccessible with standard disc or cup tools due to insufficient gap length • Providing a large carrying capacity, the 2-in-1 brush/ magnet configuration, available in sizes 20" and above, has been shown to be highly efficient in collecting any kind of steel debris high temperature tool Featuring high-temperature RoPlasthan® grades for hot media (temperature range 100°C and above) Ammonia Tool With special RoPlasthan® 1306 disc/cup materials Super duplex tool For highly aggressive, corrosive media, combined with high temperature requirements MULTI-DIAMETER TOOL Diameter configurations for pipelines with two or more different nominal sizes (multi-diameter pipelines) Customized applications The information contained herein is general in nature and is not intended for specific construction, installation or application purpo- ses. ROSEN reserves the right to make changes in specifications or add improvements at any time without notice or obligation. © 2013 ROSEN Swiss AG. All Rights Reserved. UltimateClean_SB_E_2.0_201309 dESCALING/DEWAXING TOOL Special cups with tungsten carbide studs for removal of severely encrusted debris such as scale and hard wax Dual diameter brush tool, ATEX certified Dual diameter tool