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HOW COAL GENERATES
ELECRICITY
TABLE OF CONTENT
S.NO CONTENTS PAGE NUMBER
1 INTRODUCTION 3
2 PARTS 6
3 FUNCTION DIAGRAM 8
4 FUNCTION 9
5 ADVANTAGES 18
6 DISADVANTAGES 20
INTRODUCTION
1.COAL
Coal is classified as fossil fuel, and it
is the main energy source for electricity
production in the world. This however
also means that coal is the main source
of carbon emissions in the world meaning that coal significantly
contributes to climate change issue. Coal is composed primarily of
carbon along with variable quantities of other elements, mostly
sulphur, hydrogen, oxygen and nitrogen.
2.POWER PLANT
Mechanical Energy Electrical Energy
A power station (also referred to as a generating station, power
plant,powerhouse or generating plant) is an industrial facility for
the generation of electric power. At the center of nearly all power
stations is a generator, a rotating machine that converts
mechanical power into electric power by creating relative motion
between a magnetic field and a conductor. Most power stations in
the world burn fossil fuel such as coal,oil, and natural gas to
generate electricity, and some use nuclear power, but there is an
increasing use of cleaner renewable sources such as solar, wind,
wave and hydroelectric. Central power stations produce AC power,
after a brief Battle of Current in the 19th century demonstrated the
advantages of AC distribution.
Thermal Power Plant:
“A thermal power plant is a power plant in which the
prime mover is stream. Water is heated, turns into
steam and spins a turbine which drives an electrical
generator. After it passes through the turbine, the
steam is condensed in a condenser and recycled to
where it was heated, this is known as a Rankine cycle.
PARTS
1.Coal Conveyor
Coal conveyor is a belt type arrangement that are used to move coal efficiently.
2.Pulverizer
Pulverizer increases the coal combustion efiiciency of coal.
3.Boiler (Furnace)
A boiler is a device used to create steam by applying heat energy to water.
4.Superheater
In a power plant, after the steam is conditioned by the drying equipment inside
the steam drum, it is piped from the upper drum area into tubes inside an area of
the furnace known as the super heater.
5.Economizer
Economizer are mechanical devices intended to reduce energy consumption, or to
perform another useful function like preheating a fluid.
6.Reheator
Reheator added heat in the high-pressure steam.
7.Steam Turbine
A steam turbine is a mechanical device that extracts thermal energy from
pressurized steam, and converts it into rotary motion.
8.Generator
A device which convert mechanical energy into electrical energy is called generator.
9.Condenser
Condenser is a device or unit used to condense a substance from its gaseous to its
liquid state, typically by cooling it.
10.Deaerator
A deaerator is a device that is widely used for the removal of air and other dissolved
gases from the feed water to steam-generating boiler.
FUNCTION DIAGRAM
FUNCTION
STAGE 1
 Coal arriving by train can be stocked for later use or taken straight to the coal
bunkers.
 Coal is prepared for use by crushing the rough coal to pieces less than 2 inch
(5 cm in size). Crushing the coal into a fine powder makes easirer to burn it
more completely.
 Coal mills grind the larger of 2 inch pieces to face powder and mixed them with
primary combustion air which transports the coal to the furnace and preheats
the coal to drive off excess moisture content.
 By pulverizing the coal combustion efficiency of coal increases.
Conveyor Pulverized mill
STAGE 2
 Pulverized coal is burnt to produce steam.
 Water from the feed pump, after pre-heating
enters the boiler. This water may be obtained
from a nearby river or lake. The condensed water
from the cooling tower is re-used.
 The heated or vapourized fluid exits the boiler for use in
various processes and heating applications.
STAGE 3
 The steam produced in the boiler,
goes to the steam drum and is then
piped to super-heaters where it is
heated above saturation temperature.
 At this point steam is now turned into
a very powerful source of energy.
 This rotates the turbine.
STAGE 4
 Flue gases coming out of the boiler carry
a lot of heat. An economizer extracts a
part of this heat from flue gases and use
it for heating feed water.
 This use of economizer result in saving
coal consumption and higher boiler
efficiency.
STAGE 5
 Reheaters is also a steam boiler in which heat is added to this
high-pressure steam. Which has given up some of its energy in
expansion through the intermediate-pressure turbine.
 The steam after reheating is used to rotate the the second steam
turbine where the heat is converted to mechanical energy.
 This mechanical energy is used to run the generator, which is
coupled to the turbine, there by generating electrical energy.
STAGE 6
The turbine generator consists of a series of steam turbines
interconnected to each other and a generator on a common shaft.
 There is a high pressure at one end , follower by an intermediate pressure
turbine. A low pressure turbines, and the generator.
 As steam moves through the system, it losses pressure and thermal energy
and expands in volume, requiring increasing diameter and longer blades at
each succeeding to extract the remaining energy.
STAGE 7
 Steam after rotating steam turbine comes to the condenser.
 The purpose of condenser is to condense the outlet steam from
steam turbine to get the condensed steam in the form of pure
water.
 This water is then pumped back to boiler.
STAGE 8
 A steam generating boiler requires that the boiler feed water
should be devoid of air and other dissolved gases,particularly
corrosive ones.
 In order to avoid corrosion of the metal power station uses a
Deaerator, for the removal of air and other dissolved gases
from the boiler feed water.
 A deaerator has a vertical. Domed deaeration section
mounted on top of a horizontal cylindrical vessel which seves
as a deaerated boiler feed water storage tank.
STAGE 9
 The enormous pressure of the steam pushing against a series
of giant turbine blades turns the turbine shaft. The turbine
shaft is connected to the shaft of the generator, where magnets
spin within wire coils to produce electricity.
 Electricity is send through power grid lines and then travelled
to substations located in towns.
ADVANTAGES
Coal is a fossil fuel like oil and gas. Fossil fuels are all formed
out of organic matter deposited, decomposed and compressed,
storing all the carbon involved under the earth's surface for
millions of years.
Some advantages are as follows:
o Easily combustible, and burns at low temperatures, making
coal-fired boilers cheaper and simpler than many others.
o Widely and easily distributed all over the world.
o Comparatively inexpensive to buy on the open market due to
large reserves and easy accessibility.
o Good availability for much of the world (i.e. coal is found many
more places than other fossil fuels).
o Most coal is rather simple to mine, making it by far the least
expensive fossil fuel to actually obtain.
o Coal-powered generation scales well, making it economically
possible to build a wide variety of sizes of generation plants.
o A fossil-fuelled power station can be built almost anywhere, so
long as you can get large quantities of fuel to it. Most coal fired
power stations have dedicated rail links to supply the coal.
o Very large amounts of electricity can be generated in one place
using coal, fairly cheaply.
DISADVANTAGES:
Some disadvantages of coal are:
o It is Non-renewable and fast depleting.
o Coal has the lowest energy density of any fossil fuel - that is, it
produces the least energy per ton of fuel.
o It also has the lowest energy density per unit volume, meaning
that the amount of energy generated per cubic meter is lower
than any other fossil fuel.
o high coal transportation costs due to the bulk of coal (as a
result of the preceding two low energy density problems),
especially for countries with no coal resources and hence will
require special harbours for coal import and storage.
o Coal dust is an extreme explosion hazard, so transportation
and storage must take special precautions to mitigate this
danger.
o Coal storage cost is high especially if required to have enough
stock for few years to assure power production availability.

o Burning fossil fuels releases carbon dioxide, a powerful green
house gas, that had been stored in the earth for millions of
years, contributing to global warming.
o Mining of coal leads to irreversible damage to the adjoining
environment.

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Coal power plant

  • 2. TABLE OF CONTENT S.NO CONTENTS PAGE NUMBER 1 INTRODUCTION 3 2 PARTS 6 3 FUNCTION DIAGRAM 8 4 FUNCTION 9 5 ADVANTAGES 18 6 DISADVANTAGES 20
  • 3. INTRODUCTION 1.COAL Coal is classified as fossil fuel, and it is the main energy source for electricity production in the world. This however also means that coal is the main source of carbon emissions in the world meaning that coal significantly contributes to climate change issue. Coal is composed primarily of carbon along with variable quantities of other elements, mostly sulphur, hydrogen, oxygen and nitrogen.
  • 4. 2.POWER PLANT Mechanical Energy Electrical Energy A power station (also referred to as a generating station, power plant,powerhouse or generating plant) is an industrial facility for the generation of electric power. At the center of nearly all power stations is a generator, a rotating machine that converts mechanical power into electric power by creating relative motion between a magnetic field and a conductor. Most power stations in the world burn fossil fuel such as coal,oil, and natural gas to generate electricity, and some use nuclear power, but there is an increasing use of cleaner renewable sources such as solar, wind, wave and hydroelectric. Central power stations produce AC power, after a brief Battle of Current in the 19th century demonstrated the advantages of AC distribution.
  • 5. Thermal Power Plant: “A thermal power plant is a power plant in which the prime mover is stream. Water is heated, turns into steam and spins a turbine which drives an electrical generator. After it passes through the turbine, the steam is condensed in a condenser and recycled to where it was heated, this is known as a Rankine cycle.
  • 6. PARTS 1.Coal Conveyor Coal conveyor is a belt type arrangement that are used to move coal efficiently. 2.Pulverizer Pulverizer increases the coal combustion efiiciency of coal. 3.Boiler (Furnace) A boiler is a device used to create steam by applying heat energy to water. 4.Superheater In a power plant, after the steam is conditioned by the drying equipment inside the steam drum, it is piped from the upper drum area into tubes inside an area of the furnace known as the super heater. 5.Economizer Economizer are mechanical devices intended to reduce energy consumption, or to perform another useful function like preheating a fluid.
  • 7. 6.Reheator Reheator added heat in the high-pressure steam. 7.Steam Turbine A steam turbine is a mechanical device that extracts thermal energy from pressurized steam, and converts it into rotary motion. 8.Generator A device which convert mechanical energy into electrical energy is called generator. 9.Condenser Condenser is a device or unit used to condense a substance from its gaseous to its liquid state, typically by cooling it. 10.Deaerator A deaerator is a device that is widely used for the removal of air and other dissolved gases from the feed water to steam-generating boiler.
  • 9. FUNCTION STAGE 1  Coal arriving by train can be stocked for later use or taken straight to the coal bunkers.  Coal is prepared for use by crushing the rough coal to pieces less than 2 inch (5 cm in size). Crushing the coal into a fine powder makes easirer to burn it more completely.  Coal mills grind the larger of 2 inch pieces to face powder and mixed them with primary combustion air which transports the coal to the furnace and preheats the coal to drive off excess moisture content.  By pulverizing the coal combustion efficiency of coal increases. Conveyor Pulverized mill
  • 10. STAGE 2  Pulverized coal is burnt to produce steam.  Water from the feed pump, after pre-heating enters the boiler. This water may be obtained from a nearby river or lake. The condensed water from the cooling tower is re-used.  The heated or vapourized fluid exits the boiler for use in various processes and heating applications.
  • 11. STAGE 3  The steam produced in the boiler, goes to the steam drum and is then piped to super-heaters where it is heated above saturation temperature.  At this point steam is now turned into a very powerful source of energy.  This rotates the turbine.
  • 12. STAGE 4  Flue gases coming out of the boiler carry a lot of heat. An economizer extracts a part of this heat from flue gases and use it for heating feed water.  This use of economizer result in saving coal consumption and higher boiler efficiency.
  • 13. STAGE 5  Reheaters is also a steam boiler in which heat is added to this high-pressure steam. Which has given up some of its energy in expansion through the intermediate-pressure turbine.  The steam after reheating is used to rotate the the second steam turbine where the heat is converted to mechanical energy.  This mechanical energy is used to run the generator, which is coupled to the turbine, there by generating electrical energy.
  • 14. STAGE 6 The turbine generator consists of a series of steam turbines interconnected to each other and a generator on a common shaft.  There is a high pressure at one end , follower by an intermediate pressure turbine. A low pressure turbines, and the generator.  As steam moves through the system, it losses pressure and thermal energy and expands in volume, requiring increasing diameter and longer blades at each succeeding to extract the remaining energy.
  • 15. STAGE 7  Steam after rotating steam turbine comes to the condenser.  The purpose of condenser is to condense the outlet steam from steam turbine to get the condensed steam in the form of pure water.  This water is then pumped back to boiler.
  • 16. STAGE 8  A steam generating boiler requires that the boiler feed water should be devoid of air and other dissolved gases,particularly corrosive ones.  In order to avoid corrosion of the metal power station uses a Deaerator, for the removal of air and other dissolved gases from the boiler feed water.  A deaerator has a vertical. Domed deaeration section mounted on top of a horizontal cylindrical vessel which seves as a deaerated boiler feed water storage tank.
  • 17. STAGE 9  The enormous pressure of the steam pushing against a series of giant turbine blades turns the turbine shaft. The turbine shaft is connected to the shaft of the generator, where magnets spin within wire coils to produce electricity.  Electricity is send through power grid lines and then travelled to substations located in towns.
  • 18. ADVANTAGES Coal is a fossil fuel like oil and gas. Fossil fuels are all formed out of organic matter deposited, decomposed and compressed, storing all the carbon involved under the earth's surface for millions of years. Some advantages are as follows: o Easily combustible, and burns at low temperatures, making coal-fired boilers cheaper and simpler than many others. o Widely and easily distributed all over the world. o Comparatively inexpensive to buy on the open market due to large reserves and easy accessibility. o Good availability for much of the world (i.e. coal is found many more places than other fossil fuels).
  • 19. o Most coal is rather simple to mine, making it by far the least expensive fossil fuel to actually obtain. o Coal-powered generation scales well, making it economically possible to build a wide variety of sizes of generation plants. o A fossil-fuelled power station can be built almost anywhere, so long as you can get large quantities of fuel to it. Most coal fired power stations have dedicated rail links to supply the coal. o Very large amounts of electricity can be generated in one place using coal, fairly cheaply.
  • 20. DISADVANTAGES: Some disadvantages of coal are: o It is Non-renewable and fast depleting. o Coal has the lowest energy density of any fossil fuel - that is, it produces the least energy per ton of fuel. o It also has the lowest energy density per unit volume, meaning that the amount of energy generated per cubic meter is lower than any other fossil fuel. o high coal transportation costs due to the bulk of coal (as a result of the preceding two low energy density problems), especially for countries with no coal resources and hence will require special harbours for coal import and storage. o Coal dust is an extreme explosion hazard, so transportation and storage must take special precautions to mitigate this danger. o Coal storage cost is high especially if required to have enough stock for few years to assure power production availability. 
  • 21. o Burning fossil fuels releases carbon dioxide, a powerful green house gas, that had been stored in the earth for millions of years, contributing to global warming. o Mining of coal leads to irreversible damage to the adjoining environment.