SlideShare uma empresa Scribd logo
1 de 5
Baixar para ler offline
Diversified Technology Services
2045 Preisker Lane Suite A – Santa Maria, California 93454 – 805-928-6392
VISUAL INSPECTION REPORT
(API-570 – Process Piping)
File Name:13 - Piping Sample Report Page: 1 of 5
Date:04/06/2004
Client: DTS Client Location: Somewhere USA
Circuit Number: GL-P-03-03 Date Built: 1981
Circuit/Process
Name: Gas Gathering sub-header & header at well room #3.
P&ID No.: 558-F-101 Service: Gas Gathering
Inspector Name: API Visual Insp. API 570 # 18 Date: 11/25/03
* Inspection Interval Statistics *
Date of last Inspection: Unknown Date of Next Inspection: 11/25/08
* Piping Statistics *
XX Carbon Steel Stainless Steel Other
Insulated XX Non-Insulated Partial Insulated
Condition
Item Area of Interest
Good Fair Poor N/A
Comments
1 Insulation XXX
2 Insulation Jacketing XXX
3 Coating System XXX See narrative.
4 Supports XXX See narrative.
5 Spring Can Supports XXX
6 Orifice Nipples XXX
7 Vibration XXX
8 Alignment XXX
9 Dummy Legs XXX
10 Deck Penetrations XXX
11 Flanges XXX See narrative.
12 Flange Bolts XXX See narrative.
13 Welds and Seams XXX
14 Pipe Surface XXX See narrative.
15 Valve Packing XXX
16 Steam Tracing XXX
17 Expansion Joints XXX
Diversified Technology Services
2045 Preisker Lane Suite A – Santa Maria, California 93454 – 805-928-6392
VISUAL INSPECTION REPORT
(API-570 – Process Piping)
File Name:13 - Piping Sample Report Page: 2 of 5
Date:04/06/2004
Condition
Item Area of Interest
Good Fair Poor N/A
Comments
18 Other XXX
19 Other XXX
Condition
Item Area of Interest
Yes No N/A
Comments
20 Safety Valve XX
21 Clamps XX
22 Mixed Metals XX
23 Screwed Fittings XX
24 Distortion (sagging) XX
25 Leaks XX
26 C.U.I. XX
27 Bulges XX
28 Corrosion XX See narrative.
29 Other XX
Diversified Technology Services
2045 Preisker Lane Suite A – Santa Maria, California 93454 – 805-928-6392
VISUAL INSPECTION REPORT
(API-570 – Process Piping)
File Name:13 - Piping Sample Report Page: 3 of 5
Date:04/06/2004
* Narrative description of findings *
Date: 11/25/03 Circuit No.: GL-P-03-03
An On-Stream inspection was performed in accordance with the guidelines of API-570. Due to the amount, severity
and location of the coating failure and associated external corrosion, complete removal of degraded coating or
corrosion and scale during inspection was not possible at this time. Random areas were selected for inspection in an
attempt to reflect the overall condition of this piping circuit.
Coating:
Throughout this circuit the coating on the header is mostly intact with few small corrosion blisters throughout and
significant corrosion at the point of contact with the supports. Most of the coating on the sub-headers has failed
and there is heavy corrosion and scale throughout the sub-headers. The damaged coating is not affecting the
operational conditions of the piping at this time. All areas of blistered or damaged coating, rust and scale should be
thoroughly cleaned to an industry standard acceptable to engineering and new coating applied to arrest the present
corrosion and prevent further corrosion.
Deck Penetrations:
There is heavy corrosion and scale on the piping through the deck penetrations.
Piping Surface:
At the areas of coating failure there is general wall loss due to corrosion of approximately 0.010” to 0.020”
throughout.
Valves:
The valves appear to be in fair condition.
Supports:
The piping does not have single points of contact between the piping and the support beams. Single points of
contact help prevent moisture from sitting against the piping surface and promoting corrosion. At this time
moderate to heavy corrosion and scale was noted at the contact points between the piping and supports.
U-Bolts:
Throughout the circuit, the U-bolts were found to be near failure due to corrosion.
Flanges and Bolts:
There is heavy corrosion and scale throughout this circuit.
Ultrasonic Thickness Evaluation:
Ultrasonic Thickness (UT) measurements were taken on this circuit. The results of this survey indicate that all areas
of U.T. evaluations were above the required thickness minimums for piping specification class ‘B’ (Refer to
ultrasonic inspection data report for results of survey).
Consideration should be given to scheduling the removal of any existing external corrosion for the purpose of
measurements, evaluation and / or repairs at such a time that any through-wall corrosion would not result in a
disruption of platform operations.
Diversified Technology Services
2045 Preisker Lane Suite A – Santa Maria, California 93454 – 805-928-6392
VISUAL INSPECTION REPORT
(API-570 – Process Piping)
File Name:13 - Piping Sample Report Page: 4 of 5
Date:04/06/2004
*Recommended Items for Repair*
Item Recommendations
1
Consideration should be given to removing corrosion from supports and installing single points of
contact to eliminate the possibility of future corrosion between the piping and supports.
2 Replace corroded, broken or missing U-bolts.
3
Consideration should be given to scheduling the removal of any existing external corrosion for the
purpose of measurements and / or repairs at such a time that any through-wall corrosion would not
result in a disruption of platform operations.
4
The damaged coating should be thoroughly cleaned to an industry standard acceptable to engineering
and new coating applied to arrest the present corrosion and prevent further corrosion.
*Completed Repairs*
Item Description of Repairs Completed
Report Sign-Off
11-25-2003
Api Visual Inspector Date
Diversified Technology Services
2045 Preisker Lane Suite A – Santa Maria, California 93454 – 805-928-6392
VISUAL INSPECTION REPORT
(API-570 – Process Piping)
File Name:13 - Piping Sample Report Page: 5 of 5
Date:04/06/2004
* Narrative Photo Attachment Page *
Circuit No.GL-P-03-03 Date: 11/25/03
HeavycorrosiononU-Bolts
andsupports
Completecoatingfailure
andheavycorrosiononsub-
headers
Heavycorrosionandscale
alongbottomofheaders
Coatingfailurewithheavy
corrosionandscaleon
headerto6”valvesonsouth
wall
Completecoatingfailureon
sub-header
Heavycorrosiononsub-
headersabovedeckingto
valves

Mais conteúdo relacionado

Mais procurados

Piping inspector questions 1
Piping inspector questions  1 Piping inspector questions  1
Piping inspector questions 1 MOHAMMAD ATIF ALI
 
Presentation API 570 -510-653.pptx
Presentation API 570 -510-653.pptxPresentation API 570 -510-653.pptx
Presentation API 570 -510-653.pptxhesham ismail
 
API 510 Practise Question Nov 07 rev1.ppt
API 510 Practise Question Nov 07 rev1.pptAPI 510 Practise Question Nov 07 rev1.ppt
API 510 Practise Question Nov 07 rev1.pptSeptianHariPradana1
 
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Varun Patel
 
How to review wps part 1 (mau company)
How to review wps part 1 (mau company)How to review wps part 1 (mau company)
How to review wps part 1 (mau company)Mohamed Farouk
 
Asme section ii c new
Asme section ii c newAsme section ii c new
Asme section ii c newJithu John
 
Piping components, materials, codes and standards part 1- pipe
Piping components, materials, codes and standards   part 1- pipePiping components, materials, codes and standards   part 1- pipe
Piping components, materials, codes and standards part 1- pipeAlireza Niakani
 
Piping Hydrostatic Test / Hydrotesting
Piping Hydrostatic Test / HydrotestingPiping Hydrostatic Test / Hydrotesting
Piping Hydrostatic Test / HydrotestingAbhijeet Nagle
 
CSWIP 3.2 New BOOK.pdf
CSWIP 3.2  New BOOK.pdfCSWIP 3.2  New BOOK.pdf
CSWIP 3.2 New BOOK.pdfVENKATESAN S
 
Aramco inspection handbook
Aramco inspection handbookAramco inspection handbook
Aramco inspection handbookram111eg
 
Asme sec viii div 1 s
Asme sec viii div 1 sAsme sec viii div 1 s
Asme sec viii div 1 sJithu John
 
ASME Section VIII Div 1. design training
ASME Section VIII Div 1.  design trainingASME Section VIII Div 1.  design training
ASME Section VIII Div 1. design trainingSam Jose
 
Twi cswip welding inspection notes and questions
Twi cswip welding inspection notes and questionsTwi cswip welding inspection notes and questions
Twi cswip welding inspection notes and questionsThang Do Minh
 
Piping Installation and Erection Procedure.pdf
Piping Installation and Erection Procedure.pdfPiping Installation and Erection Procedure.pdf
Piping Installation and Erection Procedure.pdfMDAbdullah621330
 

Mais procurados (20)

Piping inspector questions 1
Piping inspector questions  1 Piping inspector questions  1
Piping inspector questions 1
 
Presentation API 570 -510-653.pptx
Presentation API 570 -510-653.pptxPresentation API 570 -510-653.pptx
Presentation API 570 -510-653.pptx
 
API 510 Practise Question Nov 07 rev1.ppt
API 510 Practise Question Nov 07 rev1.pptAPI 510 Practise Question Nov 07 rev1.ppt
API 510 Practise Question Nov 07 rev1.ppt
 
API 653 TANK INSPECTION.pdf
API 653 TANK INSPECTION.pdfAPI 653 TANK INSPECTION.pdf
API 653 TANK INSPECTION.pdf
 
Welding Inspection
Welding InspectionWelding Inspection
Welding Inspection
 
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...
 
How to review wps part 1 (mau company)
How to review wps part 1 (mau company)How to review wps part 1 (mau company)
How to review wps part 1 (mau company)
 
API_510_for_Exam.pdf
API_510_for_Exam.pdfAPI_510_for_Exam.pdf
API_510_for_Exam.pdf
 
Welder qualification
Welder qualificationWelder qualification
Welder qualification
 
Asme section ii c new
Asme section ii c newAsme section ii c new
Asme section ii c new
 
Piping components, materials, codes and standards part 1- pipe
Piping components, materials, codes and standards   part 1- pipePiping components, materials, codes and standards   part 1- pipe
Piping components, materials, codes and standards part 1- pipe
 
Inspection of-pressure-vessels
Inspection of-pressure-vesselsInspection of-pressure-vessels
Inspection of-pressure-vessels
 
Piping Hydrostatic Test / Hydrotesting
Piping Hydrostatic Test / HydrotestingPiping Hydrostatic Test / Hydrotesting
Piping Hydrostatic Test / Hydrotesting
 
CSWIP 3.2 New BOOK.pdf
CSWIP 3.2  New BOOK.pdfCSWIP 3.2  New BOOK.pdf
CSWIP 3.2 New BOOK.pdf
 
Aramco inspection handbook
Aramco inspection handbookAramco inspection handbook
Aramco inspection handbook
 
Asme sec viii div 1 s
Asme sec viii div 1 sAsme sec viii div 1 s
Asme sec viii div 1 s
 
ASME Section VIII Div 1. design training
ASME Section VIII Div 1.  design trainingASME Section VIII Div 1.  design training
ASME Section VIII Div 1. design training
 
Twi cswip welding inspection notes and questions
Twi cswip welding inspection notes and questionsTwi cswip welding inspection notes and questions
Twi cswip welding inspection notes and questions
 
Wqt certificate # 18273
Wqt certificate # 18273Wqt certificate # 18273
Wqt certificate # 18273
 
Piping Installation and Erection Procedure.pdf
Piping Installation and Erection Procedure.pdfPiping Installation and Erection Procedure.pdf
Piping Installation and Erection Procedure.pdf
 

Destaque

Quality-Management-System-Procedure
Quality-Management-System-ProcedureQuality-Management-System-Procedure
Quality-Management-System-ProcedureJ Pauli?in
 
Hilmi Soh -CV
Hilmi Soh -CVHilmi Soh -CV
Hilmi Soh -CVhilmi soh
 
Hot Water Heat Tracing - Maintenance and Troubleshooting Guide
Hot Water Heat Tracing - Maintenance and Troubleshooting GuideHot Water Heat Tracing - Maintenance and Troubleshooting Guide
Hot Water Heat Tracing - Maintenance and Troubleshooting GuideThorne & Derrick UK
 
Hydrotest REPORT FOR 4'' 158m Line.
Hydrotest REPORT FOR 4'' 158m Line.Hydrotest REPORT FOR 4'' 158m Line.
Hydrotest REPORT FOR 4'' 158m Line.Emeka Ngwobia
 
Fire flow design guidelines 2011
Fire flow design guidelines   2011Fire flow design guidelines   2011
Fire flow design guidelines 2011ABDUL RAZZAQ SHAHID
 
Painting procedure rev 0 (d 1157)
Painting procedure rev 0 (d 1157)Painting procedure rev 0 (d 1157)
Painting procedure rev 0 (d 1157)ghani386
 
WAPTAC Generic Quality Control Inspection Form Resource
WAPTAC Generic Quality Control Inspection Form ResourceWAPTAC Generic Quality Control Inspection Form Resource
WAPTAC Generic Quality Control Inspection Form ResourceDanielle Amasia
 
SAMPLE REPORT - Denver Home Inspection - Waldo Home Inspection
SAMPLE REPORT - Denver Home Inspection - Waldo Home InspectionSAMPLE REPORT - Denver Home Inspection - Waldo Home Inspection
SAMPLE REPORT - Denver Home Inspection - Waldo Home InspectionWaldo Home Inspection
 
50727481 checklist-for-site-works
50727481 checklist-for-site-works50727481 checklist-for-site-works
50727481 checklist-for-site-worksimaduddin91
 
Esab basic welding fillar metal technology
Esab basic welding fillar metal technologyEsab basic welding fillar metal technology
Esab basic welding fillar metal technologyram111eg
 
HR Internal Control Audit Checklist
HR Internal Control Audit ChecklistHR Internal Control Audit Checklist
HR Internal Control Audit ChecklistShoes For Crews
 
Api 570 course material
Api 570 course materialApi 570 course material
Api 570 course materialTASSIO DOURADO
 
Report Writing - Conclusions & Recommendations sections
Report Writing - Conclusions & Recommendations sectionsReport Writing - Conclusions & Recommendations sections
Report Writing - Conclusions & Recommendations sectionsSherrie Lee
 

Destaque (13)

Quality-Management-System-Procedure
Quality-Management-System-ProcedureQuality-Management-System-Procedure
Quality-Management-System-Procedure
 
Hilmi Soh -CV
Hilmi Soh -CVHilmi Soh -CV
Hilmi Soh -CV
 
Hot Water Heat Tracing - Maintenance and Troubleshooting Guide
Hot Water Heat Tracing - Maintenance and Troubleshooting GuideHot Water Heat Tracing - Maintenance and Troubleshooting Guide
Hot Water Heat Tracing - Maintenance and Troubleshooting Guide
 
Hydrotest REPORT FOR 4'' 158m Line.
Hydrotest REPORT FOR 4'' 158m Line.Hydrotest REPORT FOR 4'' 158m Line.
Hydrotest REPORT FOR 4'' 158m Line.
 
Fire flow design guidelines 2011
Fire flow design guidelines   2011Fire flow design guidelines   2011
Fire flow design guidelines 2011
 
Painting procedure rev 0 (d 1157)
Painting procedure rev 0 (d 1157)Painting procedure rev 0 (d 1157)
Painting procedure rev 0 (d 1157)
 
WAPTAC Generic Quality Control Inspection Form Resource
WAPTAC Generic Quality Control Inspection Form ResourceWAPTAC Generic Quality Control Inspection Form Resource
WAPTAC Generic Quality Control Inspection Form Resource
 
SAMPLE REPORT - Denver Home Inspection - Waldo Home Inspection
SAMPLE REPORT - Denver Home Inspection - Waldo Home InspectionSAMPLE REPORT - Denver Home Inspection - Waldo Home Inspection
SAMPLE REPORT - Denver Home Inspection - Waldo Home Inspection
 
50727481 checklist-for-site-works
50727481 checklist-for-site-works50727481 checklist-for-site-works
50727481 checklist-for-site-works
 
Esab basic welding fillar metal technology
Esab basic welding fillar metal technologyEsab basic welding fillar metal technology
Esab basic welding fillar metal technology
 
HR Internal Control Audit Checklist
HR Internal Control Audit ChecklistHR Internal Control Audit Checklist
HR Internal Control Audit Checklist
 
Api 570 course material
Api 570 course materialApi 570 course material
Api 570 course material
 
Report Writing - Conclusions & Recommendations sections
Report Writing - Conclusions & Recommendations sectionsReport Writing - Conclusions & Recommendations sections
Report Writing - Conclusions & Recommendations sections
 

Semelhante a Piping sample report

API-653 Tank Inspection Sample Report
API-653 Tank Inspection Sample ReportAPI-653 Tank Inspection Sample Report
API-653 Tank Inspection Sample ReportAllison Thompson
 
Att. 2. POF_specs_2009-M (part of scope of work P23).pdf
Att. 2. POF_specs_2009-M (part of scope of work P23).pdfAtt. 2. POF_specs_2009-M (part of scope of work P23).pdf
Att. 2. POF_specs_2009-M (part of scope of work P23).pdfAbdelrhman K.
 
269831351-PIPING-Q-C-AG-UG.pdf
269831351-PIPING-Q-C-AG-UG.pdf269831351-PIPING-Q-C-AG-UG.pdf
269831351-PIPING-Q-C-AG-UG.pdfmoumo1
 
Corrosion control
Corrosion controlCorrosion control
Corrosion controlDuy Vu
 
Jim Reed - The Gas Co. - Pipeline Safety In A Post San Bruno Era
Jim Reed - The Gas Co. - Pipeline Safety In A Post San Bruno EraJim Reed - The Gas Co. - Pipeline Safety In A Post San Bruno Era
Jim Reed - The Gas Co. - Pipeline Safety In A Post San Bruno EraContract Cities
 
02 QUALITY CONTROL TEST REPORTS FORMATS
02 QUALITY CONTROL TEST REPORTS FORMATS02 QUALITY CONTROL TEST REPORTS FORMATS
02 QUALITY CONTROL TEST REPORTS FORMATSMary Calkins
 
HT & LT Bus Ducts Manufacturer in Telangana and Andhra Pradesh
HT & LT Bus Ducts Manufacturer in Telangana and Andhra PradeshHT & LT Bus Ducts Manufacturer in Telangana and Andhra Pradesh
HT & LT Bus Ducts Manufacturer in Telangana and Andhra PradeshMohit Bathineni
 
Corrosion Under Insulation Inspection In Ammonia Urea Plant
Corrosion Under Insulation Inspection In Ammonia Urea PlantCorrosion Under Insulation Inspection In Ammonia Urea Plant
Corrosion Under Insulation Inspection In Ammonia Urea PlantAsirul Hoq
 
Catalogue Corrugated Steel Pipe.pdf
Catalogue Corrugated Steel Pipe.pdfCatalogue Corrugated Steel Pipe.pdf
Catalogue Corrugated Steel Pipe.pdfSteel
 
Pipeline integrity assessment with LRUT method
Pipeline integrity assessment with LRUT methodPipeline integrity assessment with LRUT method
Pipeline integrity assessment with LRUT methodpaulus konda
 
Safety inspection of gates
Safety inspection of gates Safety inspection of gates
Safety inspection of gates IEI GSC
 
2376 robor ductile_iron_brochure5
2376 robor ductile_iron_brochure52376 robor ductile_iron_brochure5
2376 robor ductile_iron_brochure5Joshua Ting
 
Coil Coating
Coil CoatingCoil Coating
Coil Coatingdurolast
 
LOKRINGTECHNOLOGY
LOKRINGTECHNOLOGYLOKRINGTECHNOLOGY
LOKRINGTECHNOLOGYKjell Haga
 
Case Study of Phased Array UT for B31.1 Piping
Case Study of Phased Array UT for B31.1 PipingCase Study of Phased Array UT for B31.1 Piping
Case Study of Phased Array UT for B31.1 PipingWilliam Jensen
 
Material Characterization of Buried GFRP Pipeline Failed during Hydrostatic T...
Material Characterization of Buried GFRP Pipeline Failed during Hydrostatic T...Material Characterization of Buried GFRP Pipeline Failed during Hydrostatic T...
Material Characterization of Buried GFRP Pipeline Failed during Hydrostatic T...IRJET Journal
 

Semelhante a Piping sample report (20)

Inspection Activity
Inspection ActivityInspection Activity
Inspection Activity
 
API-653 Tank Inspection Sample Report
API-653 Tank Inspection Sample ReportAPI-653 Tank Inspection Sample Report
API-653 Tank Inspection Sample Report
 
Att. 2. POF_specs_2009-M (part of scope of work P23).pdf
Att. 2. POF_specs_2009-M (part of scope of work P23).pdfAtt. 2. POF_specs_2009-M (part of scope of work P23).pdf
Att. 2. POF_specs_2009-M (part of scope of work P23).pdf
 
269831351-PIPING-Q-C-AG-UG.pdf
269831351-PIPING-Q-C-AG-UG.pdf269831351-PIPING-Q-C-AG-UG.pdf
269831351-PIPING-Q-C-AG-UG.pdf
 
Corrosion control
Corrosion controlCorrosion control
Corrosion control
 
Jim Reed - The Gas Co. - Pipeline Safety In A Post San Bruno Era
Jim Reed - The Gas Co. - Pipeline Safety In A Post San Bruno EraJim Reed - The Gas Co. - Pipeline Safety In A Post San Bruno Era
Jim Reed - The Gas Co. - Pipeline Safety In A Post San Bruno Era
 
02 QUALITY CONTROL TEST REPORTS FORMATS
02 QUALITY CONTROL TEST REPORTS FORMATS02 QUALITY CONTROL TEST REPORTS FORMATS
02 QUALITY CONTROL TEST REPORTS FORMATS
 
HT & LT Bus Ducts Manufacturer in Telangana and Andhra Pradesh
HT & LT Bus Ducts Manufacturer in Telangana and Andhra PradeshHT & LT Bus Ducts Manufacturer in Telangana and Andhra Pradesh
HT & LT Bus Ducts Manufacturer in Telangana and Andhra Pradesh
 
Corrosion Under Insulation Inspection In Ammonia Urea Plant
Corrosion Under Insulation Inspection In Ammonia Urea PlantCorrosion Under Insulation Inspection In Ammonia Urea Plant
Corrosion Under Insulation Inspection In Ammonia Urea Plant
 
Catalogue Corrugated Steel Pipe.pdf
Catalogue Corrugated Steel Pipe.pdfCatalogue Corrugated Steel Pipe.pdf
Catalogue Corrugated Steel Pipe.pdf
 
AGP-13-R
AGP-13-RAGP-13-R
AGP-13-R
 
Pipeline integrity assessment with LRUT method
Pipeline integrity assessment with LRUT methodPipeline integrity assessment with LRUT method
Pipeline integrity assessment with LRUT method
 
Safety inspection of gates
Safety inspection of gates Safety inspection of gates
Safety inspection of gates
 
2376 robor ductile_iron_brochure5
2376 robor ductile_iron_brochure52376 robor ductile_iron_brochure5
2376 robor ductile_iron_brochure5
 
Hydraulic catalogue
Hydraulic catalogueHydraulic catalogue
Hydraulic catalogue
 
Coil Coating
Coil CoatingCoil Coating
Coil Coating
 
LOKRINGTECHNOLOGY
LOKRINGTECHNOLOGYLOKRINGTECHNOLOGY
LOKRINGTECHNOLOGY
 
Case Study of Phased Array UT for B31.1 Piping
Case Study of Phased Array UT for B31.1 PipingCase Study of Phased Array UT for B31.1 Piping
Case Study of Phased Array UT for B31.1 Piping
 
WP Offshore Coating Techniques Aug 2015
WP Offshore Coating Techniques Aug 2015WP Offshore Coating Techniques Aug 2015
WP Offshore Coating Techniques Aug 2015
 
Material Characterization of Buried GFRP Pipeline Failed during Hydrostatic T...
Material Characterization of Buried GFRP Pipeline Failed during Hydrostatic T...Material Characterization of Buried GFRP Pipeline Failed during Hydrostatic T...
Material Characterization of Buried GFRP Pipeline Failed during Hydrostatic T...
 

Piping sample report

  • 1. Diversified Technology Services 2045 Preisker Lane Suite A – Santa Maria, California 93454 – 805-928-6392 VISUAL INSPECTION REPORT (API-570 – Process Piping) File Name:13 - Piping Sample Report Page: 1 of 5 Date:04/06/2004 Client: DTS Client Location: Somewhere USA Circuit Number: GL-P-03-03 Date Built: 1981 Circuit/Process Name: Gas Gathering sub-header & header at well room #3. P&ID No.: 558-F-101 Service: Gas Gathering Inspector Name: API Visual Insp. API 570 # 18 Date: 11/25/03 * Inspection Interval Statistics * Date of last Inspection: Unknown Date of Next Inspection: 11/25/08 * Piping Statistics * XX Carbon Steel Stainless Steel Other Insulated XX Non-Insulated Partial Insulated Condition Item Area of Interest Good Fair Poor N/A Comments 1 Insulation XXX 2 Insulation Jacketing XXX 3 Coating System XXX See narrative. 4 Supports XXX See narrative. 5 Spring Can Supports XXX 6 Orifice Nipples XXX 7 Vibration XXX 8 Alignment XXX 9 Dummy Legs XXX 10 Deck Penetrations XXX 11 Flanges XXX See narrative. 12 Flange Bolts XXX See narrative. 13 Welds and Seams XXX 14 Pipe Surface XXX See narrative. 15 Valve Packing XXX 16 Steam Tracing XXX 17 Expansion Joints XXX
  • 2. Diversified Technology Services 2045 Preisker Lane Suite A – Santa Maria, California 93454 – 805-928-6392 VISUAL INSPECTION REPORT (API-570 – Process Piping) File Name:13 - Piping Sample Report Page: 2 of 5 Date:04/06/2004 Condition Item Area of Interest Good Fair Poor N/A Comments 18 Other XXX 19 Other XXX Condition Item Area of Interest Yes No N/A Comments 20 Safety Valve XX 21 Clamps XX 22 Mixed Metals XX 23 Screwed Fittings XX 24 Distortion (sagging) XX 25 Leaks XX 26 C.U.I. XX 27 Bulges XX 28 Corrosion XX See narrative. 29 Other XX
  • 3. Diversified Technology Services 2045 Preisker Lane Suite A – Santa Maria, California 93454 – 805-928-6392 VISUAL INSPECTION REPORT (API-570 – Process Piping) File Name:13 - Piping Sample Report Page: 3 of 5 Date:04/06/2004 * Narrative description of findings * Date: 11/25/03 Circuit No.: GL-P-03-03 An On-Stream inspection was performed in accordance with the guidelines of API-570. Due to the amount, severity and location of the coating failure and associated external corrosion, complete removal of degraded coating or corrosion and scale during inspection was not possible at this time. Random areas were selected for inspection in an attempt to reflect the overall condition of this piping circuit. Coating: Throughout this circuit the coating on the header is mostly intact with few small corrosion blisters throughout and significant corrosion at the point of contact with the supports. Most of the coating on the sub-headers has failed and there is heavy corrosion and scale throughout the sub-headers. The damaged coating is not affecting the operational conditions of the piping at this time. All areas of blistered or damaged coating, rust and scale should be thoroughly cleaned to an industry standard acceptable to engineering and new coating applied to arrest the present corrosion and prevent further corrosion. Deck Penetrations: There is heavy corrosion and scale on the piping through the deck penetrations. Piping Surface: At the areas of coating failure there is general wall loss due to corrosion of approximately 0.010” to 0.020” throughout. Valves: The valves appear to be in fair condition. Supports: The piping does not have single points of contact between the piping and the support beams. Single points of contact help prevent moisture from sitting against the piping surface and promoting corrosion. At this time moderate to heavy corrosion and scale was noted at the contact points between the piping and supports. U-Bolts: Throughout the circuit, the U-bolts were found to be near failure due to corrosion. Flanges and Bolts: There is heavy corrosion and scale throughout this circuit. Ultrasonic Thickness Evaluation: Ultrasonic Thickness (UT) measurements were taken on this circuit. The results of this survey indicate that all areas of U.T. evaluations were above the required thickness minimums for piping specification class ‘B’ (Refer to ultrasonic inspection data report for results of survey). Consideration should be given to scheduling the removal of any existing external corrosion for the purpose of measurements, evaluation and / or repairs at such a time that any through-wall corrosion would not result in a disruption of platform operations.
  • 4. Diversified Technology Services 2045 Preisker Lane Suite A – Santa Maria, California 93454 – 805-928-6392 VISUAL INSPECTION REPORT (API-570 – Process Piping) File Name:13 - Piping Sample Report Page: 4 of 5 Date:04/06/2004 *Recommended Items for Repair* Item Recommendations 1 Consideration should be given to removing corrosion from supports and installing single points of contact to eliminate the possibility of future corrosion between the piping and supports. 2 Replace corroded, broken or missing U-bolts. 3 Consideration should be given to scheduling the removal of any existing external corrosion for the purpose of measurements and / or repairs at such a time that any through-wall corrosion would not result in a disruption of platform operations. 4 The damaged coating should be thoroughly cleaned to an industry standard acceptable to engineering and new coating applied to arrest the present corrosion and prevent further corrosion. *Completed Repairs* Item Description of Repairs Completed Report Sign-Off 11-25-2003 Api Visual Inspector Date
  • 5. Diversified Technology Services 2045 Preisker Lane Suite A – Santa Maria, California 93454 – 805-928-6392 VISUAL INSPECTION REPORT (API-570 – Process Piping) File Name:13 - Piping Sample Report Page: 5 of 5 Date:04/06/2004 * Narrative Photo Attachment Page * Circuit No.GL-P-03-03 Date: 11/25/03 HeavycorrosiononU-Bolts andsupports Completecoatingfailure andheavycorrosiononsub- headers Heavycorrosionandscale alongbottomofheaders Coatingfailurewithheavy corrosionandscaleon headerto6”valvesonsouth wall Completecoatingfailureon sub-header Heavycorrosiononsub- headersabovedeckingto valves