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Lockout / Tagout Solutions
TRAINING PROCEDURES IDENTIFICATION LOCKOUT DEVICES & ACCESSORIES

WWW.BRADYID.COM/LOCKOUT
effective 10/2006

NEW!
SECUREALERT BADGES

NEW PRODUCTS
WELCOME TO BRADY’S LOCKOUT/TAGOUT SOLUTIONS CATALOG
Brady, the world leader in lockout/tagout, offers the broadest range of products to
make your hazardous energy control program more safe and efficient. Not only do our
innovative products and services help you stay compliant with OSHA regulations, they
also reduce costs by avoiding accidents and injuries, and increase productivity by
safely speeding up lockout activities and reducing downtime.

see page 14
ReadyAccess Storage Stations Personal lockout kits see page 6
• Keep lockout devices at the point of need for easy access • Come with keyed alike padlocks for simplified key management
• Protect devices from theft and harsh environments • Variety of kits offered for electrical, valve and other applications
Lockout / Tagout

see page 29
Storage lock boxes see page 37
Keyed-alike padlock sets • Combine storage area for padlocks with
• Available in 3-packs and 6-packs a group lock box in a single unit.
• Safety, steel and aluminum padlocks in 4 colors • Come in large and small sizes

2

TABLE
OF CONTENTS
4-5 Lockout/Tagout Overview
Cable Lockouts 406-407
6 - 13 Lockout Kits
Chain Lockouts 406-407
Circuit Breaker Lockouts 410-414
14 - 19 Lockout Stations
Electrical Lockouts 415-416
20 - 23 Electrical Testers
Training & Awareness Aids 417
Energy Control Procedures 422
24 - 27 Energy Label Stations
Tags & Tag 423
Energy Source Identification 423
28 - 36 Group Lock Boxes
Padlocks & Lock Stations 401-403
see page 24 Lock Centers 398-400
37 - 41 Group Lockout -
Lockout Hasps 404-405
Expanded tag offering
• Two-part tags for enhanced control and tracking Lockout Pro Boxes & Hasps
Lock Software 420-421
• Tags with detachable key stubs Lockout Procedure Station 422
42 - 43 Locks
Cable & Chain Lockouts
392-396
• Tags designed to hang flat on padlocks
Mechanical Lockouts 418-419
44 - 45 Valve Lockouts
Padlocks 392-396
Push button lockouts 46 - 50 Portable Lockout Kits Lockouts372-377
Circuit Breaker
• Lock out emergency stops and operator controls Prinzing Kits & Stations 383
see page 52 51 - 53 Tag Accessories
Other Electrical Lockouts - 391
Tag Stations Switches, Fuses, etc. 391
Plugs,
Tags 388-390
54 - 55 Gas & Awareness Aids - 384-387
Training & Airline Lockouts
Valve Lockouts Pneuamatic Air Lines, etc.
Gas Tanks, 408-409
Wall-Mounted Lockout 378-379
56 - 58 Energy Control Procedures
Stations
59 Energy Source Identification -
Labels & Tags

60 - 61 Do-It-Yourself Printing Systems

New group lockout hasps Lockout Pro 3.0
• Tab metal hasps and economical aluminum hasps • Create clear, easy-to-follow procedures in minutes

see page 40 Lockout / Tagout

www.bradyid.com 3

Lockout / Tagout Overview

LOCKOUT / TAGOUT SAVES LIVES AND REDUCES COSTS!
• Approximately 10% of all industrial accidents are caused by failure to properly
control hazardous energy. According to OSHA, this leads to 250,000 incidents, WHAT OSHA
resulting in 50,000 injuries and over 100 fatalities every year. LOOKS FOR
• Studies have shown that energy control programs can reduce injury rates by
25 to 50 percent! Common LO/TO violations include:
• Failure to establish a written energy
control program
OSHA is Citing LO/TO Violators • Failure to develop machine-specific
Due to the serious risk that hazardous energy poses to employees, OSHA is lockout procedures
stepping up inspections and citations. In fact, the Lockout/Tagout standard has • Failure to properly train employees
become the #1 most cited OSHA regulation for manufacturers. OSHA fines can
• Failure to conduct periodic audits
run from several hundred to several hundred thousand dollars.
• Failure to provide or utilize the
proper lockout devices
Cost-Savings & Productivity Benefits
• On average, non-fatal industrial accidents cost employers over $30,000 in
direct and indirect medical expenses. In the event of a fatality, costs can jump
to over $1 million!
• Penalties from civil lawsuits can also easily run into the millions of dollars!
• Not just people get hurt – unexpected startup can also damage equipment
and machinery, requiring expensive repairs and prolonged downtime
that reduces productivity
• Many insurance companies offer reduced premiums to employers
who demonstrate that they have an effective LO/TO program –
a welcome savings in light of skyrocketing insurance costs!

LO/TO Regulations & Standards
• Federal LO/TO requirements for general industry
are covered in 29 CFR 1910.147, The Control
Of Hazardous Energy (Lockout/Tagout)
• Work on electrical circuits and components is covered
under 29 CFR 1910, Subpart S, Selection & Use of
Electrical Work Practices.
• Some equipment-specific OSHA standards (eg, for cranes,
derricks, etc.) also have their own LO/TO requirements.
• In 2003, the American National Standards Institute (ANSI) updated its
standard Z244.1 Control of Hazardous Energy - Lockout/Tagout &
Alternative Methods. ANSI standards are voluntary consensus
Lockout / Tagout

standards, but often form the basis of new or revised
OSHA regulations.
• For more information on the OSHA standards, go to
www.osha.gov.
• For information on ANSI Z244.1 go to
www.ansi.org.

When you neglect LO/TO...you neglect your most valuable resource... people.

4

Lockout / Tagout Overview

4-STEP PLAN FOR CREATING AN EFFECTIVE
ENERGY CONTROL PROGRAM
STEP 1: Create energy control policy and procedures
• This is one of the most critical – and overlooked – components of a LO/TO program!
• Lockout PROTM software helps you create a complete energy control policy and
easy-to-follow, graphical lockout procedures! See pages 56-57.
• See page 58 for ideas on how to keep your procedures readily accessible to
authorized employees.

STEP 2: Identify all energy control points
• Reduce the time it takes to perform lockout and avoid
isolating the wrong energy sources by identifying all
control points
• Page 59 provide solutions for labeling or tagging
valves, switches, breakers, etc.

STEP 3: Equip employees with the proper lockout tools and warning devices
• Brady has OSHA-compliant locks, tags and lockout devices to
cover every application. See pages 28-32 for locks, pages 24-25
for tags, and pages 42-55 for devices.
• It is equally important to ensure that lockout tools are properly
stored and readily accessible to those who need them. Lockout
kits and stations do just that, and can be found on pages 6-19.
• Make sure other employees are aware when LO/TO activity is
in progress. Warning signs and barricades are shown on
pages 22-23.

Lockout / Tagout

STEP 4: Train employees and promote awareness
of safe work practices
• OSHA requires that employees be trained in accordance with
their specific roles and responsibilities.
• Information on training requirements,as well as on training videos,
posters and other instructional aids, can be found on pages 20-23.

www.bradyid.com 5

Lockout Kits

! NEW Personal Lockout Kits
Personal lockout kits come equipped with keyed-alike padlocks, allowing all the locks in a kit to be opened with a
single key. This simplifies key management and ensures that employees can quickly and easily find the right key.
For kits containing padlocks that are keyed different (each padlock has its own unique key), see the standard
lockout kits on the following pages. Or select a personal lockout kit without padlocks, and purchase the padlocks
separately (see pages 28-32 for padlocks sold separately.)

Personal Padlock Pouch
◗ Personal Padlock Pouch
! NEW • Compact kit that contains padlocks, tags and hasps.
• Components:
• 2 1” Group Lockout Hasps (65375)
• 2 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties
• 2 Keyed-alike Safety Padlocks (99552) or Steel Padlocks (99500)
• 1 Lockout Belt Pouch (51172)
Catalog No. Description
105969 Padlock kit w/ Keyed-Alike Safety Padlocks
105970 Padlock kit w/ Keyed-Alike Steel Padlocks

Personal Breaker Lockout Pouch
◗ Personal Breaker Lockout Pouch
! NEW • Pouch contains 1 each of our most popular circuit breaker lockouts
• Covers 120v/277v and 480/600v breakers in single- and multi-pole configurations.
• Components:
• 1 120/277V Clamp-On Breaker Lockout w/cleat (65396)
• 1 Universal Multipole Breaker Lockout (66321)
• 2 1" Group Lockout Hasps (65375)
• 1 Belt Pouch (51172)
105966 Personal Breaker Lockout Pouch (Kit)
105967 Kit w/ 2 Keyed-Alike Safety Padlocks
105968 Kit w/ 2 Keyed-Alike Steel Padlocks For more information
Personal Breaker Lockout Kit on breaker lockouts
see pg 46-50
◗ Personal Breaker Lockout Kit
! NEW • Tool box contains 2 each of our most popular breaker lockouts
Lockout / Tagout

• Covers 120v/277v and 480/600v breakers in single- and multi-pole configurations.
• Components:
• 2 120/277V Clamp-On Breaker Lockouts w/ Cleats (65396)
• 2 Universal Multipole Breaker Lockouts (66321)
• 3 1" Red Lockout Hasps (65375)
Catalog No. Description • 3 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties
105963 Personal Breaker Lockout Kit
• 1 Small Lockout Toolbox (105905)
105965 Kit w/ 3 Keyed-Alike Steel Padlocks • 1 Toolbox (105905)

6

Lockout Kits

Personal Basic Lockout Kit
• Contains the basic devices needed to lockout common breakers,
valves and plugs ! NEW
• Components:
• 1 1/2"- 21/2" Small Ball Valve Lockout (BS07A)
• 1 1"- 21/2" Gate Valve Lockout (65560)
• 1 120/277V Clamp-On Breaker Lockout w/ Cleat (65396)
• 1 Small 110V Plug Lockout (65674)
• 2 1" Lockout Hasps (65375)
• 2 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties 104794 Personal Basic Lockout Kit
• 1 Small Lockout Toolbox (105905) 104795 Kit w/ 2 Keyed-alike Safety Padlocks
104796 Kit w/ 2 Keyed-alike Steel Padlocks
Personal Electrical Lockout Kit
• Provides lockouts for use on most circuit breakers, electrical plugs and
disconnect switches.
• Components:
! NEW
Includes Mini Cable Lockout,
• 1 Mini Cable Lockout (50940) see page 43 for details.
• 1 3-in-1 Plug Lockout (PLO23)
• 1 Oversized Breaker Lockout (65329)
• 3 1” Group Lockout Hasps (65375) Catalog No. Description
• 3 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties 105960 Personal Electrical Lockout Kit
105961 Kit w/3 Keyed-alike Safety Padlocks
• 1 Medium Lockout Toolbox (105906) 105962 Kit w/3 Keyed-alike Steel Padlocks

Personal Valve Lockout Kit
• Contains devices for locking out a wide range of gate and ball valves
• Components:
• 1 All Purpose Cable Lockout (50943)
! NEW
• 1 1"- 61/2" Adjustable Gate Valve Lockout (64057)
• 1 1"- 21/2" Gate Valve Lockout (65560)
Includes All-Purpose Cable
• 1 1/2"- 21/2" Small Ball Valve Lockouts (BS07A) Lockout, see page 43 for details.
• 3 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties Catalog No. Description
105957 Personal Valve Lockout Kit
• 1 Medium Lockout Toolbox (105906)
105959 Kit w/ 3 Keyed-Alike Steel Padlocks
Personal Valve & Electrical Lockout Kit
• Provides everything you need to lockout breakers, plugs and valves of
various types and sizes
• Components:
! NEW Lockout / Tagout
• 1 1"- 61/2" Adjustable Gate Valve Lockout (64057) Includes All-Purpose Cable
• 1 1/2"- 21/2" Small Ball Valve Lockout (BS07A) Lockout, see page 43 for details.
• 2 Universal Multipole Breaker Lockouts (66321)
• 3 1" Group Lockout Hasps (65375) Catalog No. Description
• 3 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties 105954 Personal Valve & Electrical Kit
• 1 Medium Lockout Toolbox (105906) 105956 Kit w/ 3 Keyed-Alike Steel Padlocks

www.bradyid.com 7

Lockout Kits

! Standard Lockout Kits
The kits shown on pages 8-11 can be purchased with or without padlocks and tags. The padlocks included in these kits
are keyed differently (each lock has its own unique key). For kits with keyed-alike padlocks (all locks can be opened with
the same key), see the NEW personal lockout kits on pages 6-7.

Portable Padlock Pouch
• Portable kit with padlocks, tags and hasps
• Components:
• 2 Choose between keyed-different safety padlocks
(99552) or steel padlocks (99500)
• 1 1" Group Lockout Hasp (65375)
• 1 1.5" Group Lockout Hasp (65376)

99290 Kit w/2 Safety Padlocks
99292 Kit w/2 Steel Padlocks

Kit with Brady Safety Padlocks

Breaker Lockout Sampler Pouch
• Contains one each of our most popular breaker lockouts
• Components:
• 1 120V Snap-On Breaker Lockout (65387)
• 1 Universal Multi-Pole Breaker Lockout (66321)
• Padlock Options:
• Choose between two keyed-different safety padlocks (99552)
or steel padlocks (99500).
• Padlocks come with two heavy duty, re-usable lockout tags (65520)
and nylon cable ties
Breaker Lockout Sampler Pouch Catalog No. Description
99293 Breaker Lockout Sampler Toolbox (Kit)
99296 Kit w/2 Safety Padlocks & 2 Tags
99297 Kit w/2 Steel Padlocks & 2 Tags

120/277V Breaker Lockout Pouch
• Contains all the devices you need to lockout most 120/277V breakers
• Components:
• 2 120V Snap-On Breaker Lockouts (65387)
• 2 120/277V Clamp-On Breaker Lockout w/ Cleats (65396)
Lockout / Tagout

• 2 Universal Multi-Pole Breaker Lockout w/ Cleats (66321)
• Choose between two keyed-different safety padlocks (99552) or steel
padlocks (99500).
99300 120/277V Breaker Lockout Pouch (Kit)
99302 Kit w/2 Safety Padlocks & 2 Tags 120/277V Breaker Lockout Pouch

8

Lockout Kits

Breaker Lockout Toolbox
• Everything you need to lockout most circuit breakers
• Includes Mini Cable Lockout (see page 43 for details)
• Components:
• 1 Mini Cable Lockout (50940)
• 2 120/277V Clamp-On Breaker Lockouts w/cleats (65396)
• 1 Lockout Toolbox (65290)
padlocks (99500).

Catalog No. Description Breaker Lockout Toolbox
99305 Breaker Lockout Toolbox (Kit)

Electrical Lockout Toolbox
• All the basics for locking out breakers, electrical plugs, wall switches and fuses
• Includes Mini Cable Lockout (see page 43 for details)
• Components:
• 1 Mini Cable Lockout (50940)
• 2 120V Snap-On Breaker Lockouts (65387)
• 2 Universal Multi-Pole Breaker Lockouts (66321)
• 1 Wall Switch Lockout (65392)
• 1 Small Fuse Blockout (65390)
• 1 Large Fuse Blockout (65691)
• 1 Extra-Large Lockout Toolbox (LKP-TKLBOX)
• Choose between two keyed-different safety padlocks (99552) or steel padlock (99500).
Lockout / Tagout
Electrical
• Padlocks come with two heavy duty, re-usable lockout tags (65520) and Lockout Toolbox
nylon cable ties

99310 Electrical Lockout Toolbox (Kit)

www.bradyid.com 9

Lockout Kits

◗ Valve Lockout Pouch
• Economical kit for locking out small gate and ball valves
• Components: Catalog No. Description
• 1 1"- 61⁄2" Adjustable Gate Valve Lockout (64057) 99679 Valve Lockout Pouch (Kit)
• 2 1⁄2"- 21⁄2" Small Ball Valve Lockout (BS07A) 99681 Kit w/2 Steel Padlocks & 2 Tags
• 1 Large Lockout Pouch (50979)
padlocks (99500).
• Padlocks come with two heavy duty, re-usable lockout tags (65520) and
nylon cable ties

◗ Gate Valve Lockout Pouch
• Lockout virtually any type and size of gate valve with just two versatile lockouts
• Components: Catalog No. Description
• 1 1"- 61⁄2" Adjustable Gate Valve Lockout (64057) 101416 Gate Valve Lockout Pouch (Kit)
102692 Kit w/ 2 Safety Padlocks & 2 Tags
• 1 All Purpose Cable Lockout w/ 8” sheathed cable
102693 Kit w/ 2 Steel Padlocks & 2 Tags
padlocks (99500).
nylon cable ties

◗ Gate Valve Lockout Satchel
• Components:
• 1 1" - 21/2" Gate Valve Lockout (65560)
• 1 21/2" - 5" Gate Valve Lockout (65561) Catalog No. Description
99676 Gate Valve Lockout Satchel (Kit)
• 1 5" - 61/2" Gate Valve Lockout (65562) 99677 Kit w/2 Safety Padlocks & 2 Tags
• 1 61/2" - 10" Gate Valve Lockout (65563) 99678 Kit w/2 Steel Padlocks & 2 Tags
• 1 10" - 13" Gate Valve Lockout (65564)
• 1 Lockout Satchel (51173)
padlocks (99500).

◗ Valve Lockout Toolbox
• Everything you need to lock out gate, ball, butterfly and other valves
• Components:
• 1 Small Univ. Valve Lockout w/ Blocking Arm (50924 and 65402)
Lockout / Tagout

• 1 All Purpose Cable Lockout w/ 8' Sheathed Cable (50943)
• 1 1" - 61⁄2"Adjustable Gate Valve Lockout (64057)
• 1 1⁄4" - 1" Ball Valve Lockout (65666)
• 1 1" - 21⁄2" Gate Valve Lockout (65560) 99320 Valve Lockout Toolbox (Kit)
• 1 Extra-Large Lockout Toolbox (LKP-TKLBOX) 99321 Kit w/2 Safety Padlocks & 2 Tags
• Choose between two keyed-different safety padlocks (99552) or steel padlocks (99500).
nylon cable ties

10

Lockout Kits

◗ Combination Lockout Satchel
• Everything you need to lock out the most common mechanical and electrical control points, with extra valve lockout devices
• Components:
• 1 Large Univ. Valve Lockout w/ Blocking Arm (50899 and 65403) • 1 480/600V Clamp-On Breaker Lockout w/cleat (65397)
• 1 All Purpose Cable Lockout w/ 8' Sheathed Cable (50943) • 1 Universal Multi-Pole Breaker Lockout (66321)
• 1 1⁄4" - 1" Ball Valve Lockout (65666) • 1 110V Plug Lockout (65674)
• 1 1" - 21⁄2" Gate Valve Lockout (65560) • 1 Wall Switch Lockout (65392)
• 1 21⁄2" - 5" Gate Valve Lockout (65561)
• 1 Lockout Satchel (51173)
• 1 5" - 61⁄2" Gate Valve Lockout (65562)
• Choose between two keyed-different safety padlocks (99552) or two steel padlocks (99500).
• Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties

99686 Combination Lockout Satchel (Kit)

◗ Combination Lockout Toolbox
• All the basics for lockout out gate and ball valves, breakers, switches and plugs
• Components:
• 1 1" - 61/2" Adjustable Gate Valve Lockout (64057) • 1 110V Plug Lockout (65674)
• 1 1/4"- 1" Ball Valve Lockout (65666) • 1 Wall Switch Lockouts (65392)
• 1 11/4" - 3" Ball Valve Lockout (65669) • 1 Lockout Belt Pouch (51172)
• 1 120V Snap-On Breaker Lockout (65387) • 1 Extra-Large Lockout Toolbox (LKP-TKLBOX)
• 1 120/277V Clamp-On Breaker Lockout w/cleat (65396) Catalog No. Description
• 1 480/600V Clamp-On Breaker Lockout w/cleat (65397) 99682 Combination Lockout Toolbox (Kit)
• 1 Universal Multi-Pole Breaker Lockout (66321) 99684 Kit w/2 Safety Padlocks & 2 Tags
• Choose between two keyed-different safety padlocks (99552) or two steel padlocks (99500).

◗ Combination Lockout Duffel
• Everything you need to lock out the most common mechanical and electrical control points,
with extra electrical lockout devices
• Components: • 1 3-in-1 Plug Lockout (PLO23)
• 1 Mini Cable Lockout (50940) • 1 Wall Switch Lockout (65392)
• 1 1" - 61/2"Adjustable Gate Valve Lockout (64057)
• 1 Large Univ. Valve Lockout w/ Blocking Arm (50899 and 65403) • 1 1" - 21/2" Gate Valve Lockout (65560)
• 1 120V Snap-On Breaker Lockout (65387) • 1 1/4" - 1" Ball Valve Lockout (65666)
• 1 120/277V Clamp-On Breaker Lockout (65396) • 1 Lockout Belt Pouch (51172)
• 1 480/600V Clamp-On Breaker Lockout (65397) • 1 Lockout Duffel Bag (99162)
Lockout / Tagout
• Choose between two keyed-different safety padlocks (99552) or steel padlocks (99500).

99689 Combination Lockout Duffel (Kit)

www.bradyid.com 11

Lockout Kits

Customize It
Create your own custom lockout kits by picking one of the storage/carrying
cases below and filling it with the lockout devices you need!

Lockout Belt Pouch
• Made of heavy duty nylon with loops for
hanging on a belt
• Dimensions: 43/4"h x 71/2"w x 2"d

51172 Lockout Belt Pouch

Large Lockout Pouch
• Made of nylon with attachment loop on
back
• Dimensions: 8"h x 7"w x 3"d

50979 Large Lockout Pouch

Lockout Bag
• Made of rugged canvas with drawstring
• Capable of being locked closed
• Dimensions: 9 3/4"h x 18"l

65780 Lockout Security Bag

Lockout Satchel
Lockout / Tagout

• Made of 1000 Denier Red Cordura Nylon
with 39" shoulder strap
• Includes latchable front pocket and two side
mesh holders

51173 Lockout Satchel

12

Lockout Kits

Lockout Duffel Bag
• Made of 600 denier polyester with 39" removable shoul-
der strap and 8 inside pockets
• Dimensions: 10"h x 16 1/2"w x 8 1/2"d

99162 Lockout Duffel Bag

Lockout Toolboxes
• Made of rugged polypropylene with nickel-plated steel clasps
• Two handy storage pockets built into lid
! NEW
• Comes with removable tray for organizing contents

Catalog No. Dimensions (H x W x D) Description
105905 7.1” x 14” x 5.5” Small Toolbox
105906 7.8” x 16.2” x 7.3” Medium Toolbox
105907 10.2” x 19.4” x 9.8 Large Toolbox
105908 10.6” x 24” x 11.2” Extra Large Toolbox

PRINZING Metal Lockout Cabinet
• All metal, yellow powder-coated cabinet comes
with one adjustable shelf (extra shelves available)
• Capable of being locked closed
• Can also be easily wall mounted using predrilled
holes in back
• Lockout safety tips printed on inside door

LC252M Metal Lockout Cabinet
LC254M Extra Shelf

Ready Access Lockout Station
• Made of thermformed polyproylene for rugged durability
• Semi-transparent hinged cover with locking mechanism protects ! NEW
contents from harsh environments and prevents unauthorized access
Lockout / Tagout
• Slots in back for wall mounting
• Attachable carrying handle facilitates easy portability
• 4 Small Detachable hanging hooks
• Storage compartment (4.25”H x 16”W x 5.12”D)
• Dimensions: 17” H x 17”W x 6.75”D

105942 Molded Lockout Station
Ready Access Stations will be
Closed Available Early 2007

www.bradyid.com 13

Lockout Stations

! NEW Ready Access Storage Stations Available
Early 2007
Brady’s new Ready Access storage stations ensure that lockout devices remain easily accessible and ready for use whenever needed.
These compact stations are made of rugged, rustproof polyproplylene and come with an attachable handle for easy portability. The sta-
tions can also be permanently wall-mounted out near the point of need, allowing employees to grab the tools they need without wasted
search and retrieval time. The lockable cover guards against theft and unauthorized usage, and protects the contents from exposure to
harsh industrial environments. Your lockout devices stay clean and secure, ready for use whenever and wherever needed.

Ready Access Padlock Station
Station with 5 Padlocks
! NEW • Components:
• 1 Ready Access Padlock Station (105932)
• 5 Keyed-different safety padlocks (99552) or steel padlocks (99500)
• 5 Heavy Duty, re-usable lockout tags (65520) w/ nylon cable ties
• 2 1” Group Lockout Hasps (65375)
• 2 1.5” Group Lockout Hasps (65376)

Station with 10 Padlocks
• Components:
• 1 ReadyAccess Padlock Station (105932)
• 10 Keyed-different safety padlocks (99552) or steel padlocks (99500)
• 10 Heavy duty, re-usable lockout tags (65520) w/ nylon cable ties
• Holds up to 10 padlocks, 6 hasps and 10 tags • 3 1” Group Lockout Hasps (65375)
• Made of thermformed polyproylene for rugged durability • 3 1.5” Group Lockout Hasps (65376)
• Semi-transparent hinged cover with locking mechanism protects contents
from harsh environments and prevents unauthorized access Catalog No. Description
105928 Padlock Station w/ 5 Safety Padlocks
• Slots in back for wall mounting 105929 Padlock Station w/ 5 Steel Padlocks
• Attachable carrying handle facilitates easy portability 105930 Padlock Station w/ 10 Safety Padlocks
105931 Padlock Station w/ 10 Steel Padlocks
• Space-saving design delivers footprint half the size of competitors 105932 Ready Access Padlock Station (Unfilled)
• Dimensions: 7”H x 13.25”W x 2.5”D
Available Early 2007
Lockout / Tagout

14

Lockout Stations
Available in Early 2007
Ready Access Electrical Lockout Station
• Made of thermformed polyproylene for rugged durability
• Semi-transparent hinged cover with locking mechanism protec
contents from harsh environments and prevents unauthorized access
! NEW
• Slots in back for wall mounting
• Attachable carrying handle facilitates easy portability
• 4 detachable hanging hooks
• Storage compartment (4.25"H x 16"W x 5.12"D)
• Dimensions: 17" H x 17"W x 6.75"D

105942 Ready Access Lockout Station (unfilled)

Valve Lockout Station
• Components:
• 1 Ready Access Lockout Station (105942)
• 2 Adjustable Gate Valve Lockouts (64057)
• 2 Ball Valve Lockouts (BSO7A)
Ready Access Valve & Electrical Lockout Station
• 1 1.5" Group Lockout Hasp (65376)
• 6 Keyed different safety padlocks (99552) or steel padlocks (99500)

! NEW
105936 Valve Lockout Station (No Padlocks) Combination Padlock for
105937 Station w/ 6 Safety Padlocks station door.
105938 Station w/ 6 Steel Padlocks Part Number: 101963

Electrical Lockout Station Valve & Electrical Lockout Station
• Components: • Components:
• 1 Ready Access Lockout Station (105942) • 1 Ready Access Lockout Station (105942)
• 2 3-in-1 Plug Lockouts (PLO23) • 1 Adjustable Gate Valve Lockout (64057)
• 1 Mini Cable Lockout (50940) • 1 All Purpose Cable Lockout (50943)
• 2 120/277V Clamp-On Breaker Lockouts w/cleats (65396) • 1 Ball Valve Lockout (BSO7A)
• 2 480/600V Clamp-On Breaker Lockouts w/cleats (65397) • 1 3-in-1 Plug Lockout (PLO23)
• 2 Universal Multipole Breaker Lockouts (66321) • 2 120/277V Clamp-On Breaker Lockouts w/cleats (65396)
• 1 Oversized Breaker Lockout (65329) • 1 480/600V Clamp-On Breaker Lockout w/cleat (65397)
Lockout / Tagout
• 2 1" Group Lockout Hasps (65375) • 2 Universal Multipole Breaker Lockouts (66321)
• 1 1.5" Group Lockout Hasps (65376) • 2 1" Group Lockout Hasps (65375)
• 6 Keyed different safety padlocks (99552) or steel padlocks (99500) • 1 1.5" Group Lockout Hasp (65376)
• 6 Heavy duty, re-usable lockout tags (65520) w/ nylon cable ties • 6 Keyed-different safety padlocks (99552) or steel padlocks (99500)
105939 Electrical Lockout Station (No Padlocks)
105933 Valve & Electrical Station (No Padlocks)
105940 Station w/ 6 Safety Padlocks
105934 Station w/ 6 Safety Padlocks
105941 Station w/ 6 Steel Padlocks
105935 Station w/ 6 Steel Padlocks

www.bradyid.com 15

Lockout Stations

Extra-Large Lockout Station
• Provides everything you need to lock out both mechanical and
electrical control points
• Includes Universal Valve Lockout (page 44) and All Purpose
Cable Lockout (see page 42)
• Constructed of sturdy polystyrene with pre-drilled holes for easy
wall mounting
• Pegboard-style holes for hooks drilled into back and sides
(8 hooks supplied standard)
• Built-in lock rail holds 20-25 locks depending on lock size
• Dimensions: 30"h x 25"w x 51/4"d
• Components:
•1 All Purpose Cable Lockout w/ 8' Sheathed Cable (50943)
•1 Large Univ. Valve Lockout w/ Blocking Arm (50899 and 65403)
•2 120V Snap-On Breaker Lockouts (65387)
•2 120/277V Clamp-On Breaker Lockouts (65396)
•2 480/600V Clamp-On Breaker Lockouts (65397)
•2 Universal Multi-Pole Breaker Lockouts (66321)
•1 Oversized Breaker Lockout (65329)
•2 Cleats for 120/277V Clamp-On Lockouts (65404)
•2 Cleats for 480/600V Clamp-On Lockouts (65406)
•1 Wall Switch Lockout (65392)
•1 110V Plug Lockout (65674)
•1 3-in-1 Plug Lockout (PLO23)
1
•1 ⁄4" - 1" Ball Valve Lockout (65666)
Extra-Large Lockout Station with Brady Safety Padlocks •1 11⁄4" - 3" Ball Valve Lockout (65669)
•2 1" - 21⁄2" Gate Valve Lockouts (65560)
•1 1" - 61⁄2" Adjustable Gate Valve Lockout (64057)
•2 Labeled Lockout Hasps (65960)
• Choose between 18 keyed-different safety padlocks (99552) or
18 steel padlocks (99500).
• Padlocks come with 25 heavy duty, re-usable lockout tags
(65520) and nylon cable ties
99693 Station w/ Components and
18 Brady Safety Padlocks, 25 Tags
99694 Station w/ Components and
18 Brady Steel Padlocks, 25 Tags
50993 Extra-Large Lockout Station (unfilled)

◗ Extra-Large Enclosed
Lockout / Tagout

Lockout Station
• Extra-large lockout station with lockable acrylic doors
• Components are listed above

99696 Station w/ Components and 18 Brady Safety Padlocks, 25 Tags
99700 Station w/ Components and 18 Brady Steel Padlocks, 25 Tags
50995 Extra-Large Enclosed Lockout Station (unfilled)

Extra-Large Lockout Station with Brady Steel Padlocks

16

Lockout Stations

Lockout Station V-Sign

• Enhance the visibility of your Lockout Station with this V-shaped
polyethylene sign Catalog Number
66328
• Sign size: 8" x 9" x 1" flange (overall width is 14”)

Large Lockout Station
• Provides everything you need for locking out all types of
valves and plugs
• Includes Universal Valve Lockout (page 44) and All Purpose Cable
Lockout (see page 42)
• Constructed of sturdy white polystyrene with predrilled holes for
easy wall mounting
• Pegboard-style holes for hooks drilled into back (6 hooks
supplied standard)
• Built-in lock rail holds 15 - 20 locks depending on lock size
• Dimensions: 26"h x 191⁄2"w x 5"d
• Components:
• 1 All Purpose Cable Lockout w/ 8’ Sheathed Cable (50943)
• 1 Large Univ. Valve Lockout w/ Blocking Arm
(50899 and 65403)
• 1 110V Plug Lockout (65674)
• 1 1⁄4" - 1" Ball Valve Lockout (65666)
• 1 1" - 21⁄2" Gate Valve Lockout (65560)
• 1 1" - 61⁄2"Adjustable Gate Valve Lockout (64057)
• 2 Labeled Lockout Hasps (65960)
• Choose between 12 keyed-different safety padlocks (99552) or
• Padlocks come with 25 heavy duty, re-usable lockout tags
(65520) and nylon cable ties

99699 Station w/ Components and 12 Brady Safety Padlocks, 25 Tags
99697 Station w/ Components and 12 Brady Steel Padlocks, 25 Tags
50994 Large Lockout Station (unfilled) Large Lockout Station with Brady Safety Padlocks

◗ Large Enclosed
Lockout / Tagout
Lockout Station 99703 Station w/ Components and 12 Brady Safety Padlocks, 25 Tags
• Large lockout station with lockable 99704 Station w/ Components and 12 Brady Steel Padlocks, 25 Tags
acrylic doors 50996 Large Enclosed Lockout Station (unfilled)

www.bradyid.com 17

Lockout Stations

Small Lockout Station
● Provides everything you need for locking out ● Components:
all types of electrical control points ● 1 - Mini Cable Lockout (50940)
● Includes Mini Cable Lockout (see page 407) ● 2 - 120V Snap-On Breaker Lockouts (65387)
● Station constructed of sturdy white ● 2 - 120/277V Clamp-On Breaker Lockouts w/cleats (65396)
polystyrene with predrilled holes for easywall
mounting
● 2 - 480/600V Clamp-On Breaker Lockouts w/cleats (65397)
● Built-in lock rail holds 10-15 locks
● 2 - Universal Multi-Pole Breaker Lockouts (66321)
depending on lock size ● 1 - Oversized Breaker Lockout (65329)
● Pegboard-style holes for hooks drilled into ● 1 - Wall Switch Lockout (65392)
back (4 hooks supplied standard) ●
1 - 110V Plug Lockout (65674)
● Dimensions: 18"H x 12"W x 4"D ● 1 - 3-in-1 Plug Lockout (PLO23)
● 1 - Small fuse blockout (65690)
● 1 - Large fuse blockout (65691)
● 2 - Labeled Lockout Hasps (65960)
● Padlock Options:
Small Lockout Station with Brady
Safety Padlocks • Choose between 6 keyed-different safety padlocks (99552) or
Catalog No. Description • Padlocks come with 12 heavy duty, re-usable lockout
99706 Station w/ Components & 6 Brady Safety Padlocks, 12 Tags
99707 Station w/ Components & 6 Brady Steel Padlocks, 12 Tags tags (65520) and nylon cable ties
50997 Small Lockout Station (unfilled)

Combined Lockout / Lock Box Station
● All metal, yellow powder-coated cabinet comes with one
adjustable shelf (extra shelves available)
● Capable of being locked closed
● Lockout safety tips printed on inside door
● Lock box attaches to bottom of cabinet, accommodates 8-10
locks depending on lock size
●
Cabinet dimensions: 16"H x 14"W x 6"D
● Lock box dimensions: 6"H x 15"W x 3"D
● Components:
●
1 - 120V Snap-On Breaker Lockouts (65387)
● 1 - 120/277V Clamp-On Breaker Lockout w/cleats (65396)
● 1 - 480/600V Clamp-On Breaker Lockout w/cleats (65397)
● 1 - Universal Multi-Pole Breaker Lockout (66321)
● 1 - Oversized Breaker Lockout (65329)
● 1 - Wall Switch Lockout (65392)
Lockout / Tagout

● 1 - 110V Plug Lockout (65674)
● 1 - 3-in-1 Plug Lockout (PLO23)
● 1 - 1" – 21/2" Gate Valve Lockout (65560)
Catalog No. Description ● 1 - 1" – 61/2" Adjustable Gate Valve Lockout (64057)
99709 Station w/ Components & 6 Brady Safety Padlocks, 12 Tags ● Padlock Options:
99710 Station w/ Components & 6 Brady Steel Padlocks, 12 Tags
LC252M Metal Lockout Cabinet (unfilled) • Choose between 6 keyed-different safety padlocks
LG252M Metal Wall Lock Box (Lock Box Only) (99552) or 6 steel padlocks (99500).
LC254M Extra Shelf
• Padlocks come with 12 heavy duty, re-usable lockout
tags (65520) and nylon cable ties

18

Prinzing Kits & Stations

Kits shown on these pages use mostly Prinzing devices, some of which are not sold separately in this catalog.

◗ Economy Lockout Kit (LKX) ◗ Lockout Kit -
● Our economy kit provides 9 components ● Components: Complete Set
to ensure equipment is either ● 3 - 11/2" Steel Lockout Hasps (T220)2 (LKXSET)
de-energized or locked out in accordance ● 3 - Blue Prinzing Padlocks (LC041-BU) ● Includes fully equipped
with OSHA regulation 1910.47
● 14 - 2 Padlock Identifier Stickers (LID-2) lockout kit (LKX), and
rack and sign
● 1 - pkg. (10) - Lockout Tags with (LKX-Rack)
Ties (LT10)
● A convenient place to
●
3 - Single Pole Breaker Lockouts (BLO1) store your lockout-
● 2 - Multi Pole Breaker Lockouts (BLO3) tagout kit
● 1 - Large Plug Lockout (PLO23)
Catalog Number Description
● 1 - Lockout Training Booklet (2112X) LKXSET Lockout Kit - Complete Set
● 1 - Rugged Polyethylene Carrying Case LKX Economy Lockout Kit
(7"H x 12"W x 5"D) LKX-Rack Sign & Rack only

◗ Industrial Strength English/Spanish Safety Lockout
version (3002) Centers (3001)
◗ Ultimate Lockout Kit Lockout Station
● The ultimate portable solution for a very ● Lockable all metal, yellow powder coated ◗ Safety Lockout Center
wide range of lockout applications cabinet comes with one adjustable shelf
(extra shelves available)
● Provides ready access to locks, tags, lockout
● Components: devices and information
● 1 - Safetee™ Donut 1" - 21/2" (SD02) ● Lockout safety tips are conveniently located ● Made of tough acrylic plastic
●
1 - Safetee™ Donut 5" – 61/2" (SD06) inside of door for frequent reminders of
proper lockout procedures
● Station size: 30"H x 24"W x 4 1/2"D
● 1 - Ball Valve Lockout (BS07A)
● (3001) Components:
● 1 - Ball Valve Lockout (BS08A)
● Can be wall mounted or easily transported
● 6 - Multi-color steel padlocks
● 1 - Large Plug Lockout (PL027E) ● Station size: 16"H x 14"W x 6"D ●
2 - pkg (10)lockout tags with ties (LT10)
● 10 - “Danger Do Not Operate” Lockout Tags ● Components: ● 5 - 1 1/2" multiple lockout devices (T220)
(LT10) ● 3 - Red Safety padlocks (99552)

● 1 - Cable Lockout Device (CABLO) ● 3 - Yellow Safety padlocks (99570)
●
1 - pkg (25)Lockout Safety booklets
(2112X) Station
● 2 - No-hole Breaker Lockout (BL04) ● 1 - Safety Donut® - 21/2" - 5" (SDO4)

● 2 - Breaker Lockout, Triple-pole (BL03) ● 1 - Safety Donut® - 1"- 21/2" (SD02)
● (3002) Components:
● 6 - Multi-color padlocks
● 1 - Breaker Lockout, Multi-pole (BL07) ● 1 - Single pole breaker lockout (BLO1)
● 2 - pkg (10) Bilingual lockout tags with
● 2 - 11/2" Steel Lockout Hasp (T220) ● 10 - Lockout tags with ties (LT10)
ties (TG400B-10)
Lockout / Tagout
● 1 - Wall Switch Lockout (WSLO) ● 2 - Multi pole breaker lockout (BLO3)
● 5 - 11/2" multiple lockout devices (T220)

● 1 - Lockout Safety Training Booklet (2112X) ● 1 - 1" Multiple lockout device (T218)
● 15 - English Lockout Safety

● 1 - 120-600 AC Voltage Sensor (ESAC600) ● 1 - Single pole breaker lockout (BLO4)
booklets (2112X)
● 3 - Prinzing Padlocks 3/4" Blue (LC041-BU) ● 1 - 11/2" Multiple lockout device (T220) ● 10 - Spanish Lockout Safety booklets

● 1 - Lockout Bag “Duffel Style” (LX980E) ● 1 - Large plug lockout (PLO23) (2112SPX)
● 1 - Small plug lockout (PLO21)
Catalog Number Description
3001 Safety Lockout Center
Catalog Number Description Catalog Number Description 3012 Board Only
LK981E Ultimate Lockout Kit LC251M Industrial Strength Lockout Station Bilingual Safety
3002
LK980E Lockout Bag Only LC252M Cabinet only Lockout Center
LC254M Extra shelf 3013 Bilingual Board Only

www.bradyid.com 19

Training & Awareness Aids

OSHA Training Requirements
• Those who will perform servicing or maintenance (authorized employees) • Employers must document when training took place, who
must be trained to: attended, and the topics covered.
• Recognize hazardous energy sources and understand the energy type • Employees must be retrained under the following situations:
and magnitude
• Employee assigned to new job
• Identify and properly operate the applicable energy-isolating devices
• Change made to energy control policies or procedures
• Safely apply and remove lockout/tagout devices
• Machinery installed or modified, presenting a new hazard
• Those who operate the machinery or work in the area where LO/TO
• Whenever the employer has reason to believe that there
is performed (affected employees) must be trained to:
are problems with the employee’s understanding or use
• Recognize when lockout/tagout activities are in progress of the procedures
• Understand the purpose of the energy control program and the impor- • Authorized employees must undergo an annual review to ensure
tance of not tampering with lockout/tagout devices when encountered they fully understand their responsibilities under the program
in the workplace
• Additional training is required when using tagout instead of lockout. See
Section (C)(7)(ii) in the 1910.147 standard.

◗ Lockout/Tagout Training: A Program for Employees
Train employees to protect themselves and others during machine servicing and mainte-
nance. This program shows how to recognize all potential hazards and handle them safely.
Includes:
• Live action 13 minute, full color VHS video • Training log book
• Instructors guidebook with quizzes, 24 pages • Full-color poster
• 10 employee handbooks • Sample tag & warning decal
• 10 certificate of completion wallet cards • Carrying case
Catalog No. Description Quantity
99673 Complete Kit 1
99674 Additional handbooks 1/pkg.
99675 Additional wallet cards 10/pkg.

◗ Lockout For Life
• Learn from other workers' tragic mistakes. This motivational video presents six real-life
dramatizations of actual lockout accidents and analyzes how they could have been prevented
• Suitable for new and experienced employees
• Comes complete with 10 accompanying booklets
• Run time: 19 minutes (VHS or DVD formats)

66255 Lockout For Life video (includes 10 booklets)
51793 Lockout For Life DVD English/Spanish (includes 10 English booklets)
51544 Lockout For Life video (Spanish)
65812 Additional booklets (10/pkg.)

◗ LOTO for Authorized & Affected Personnel
Lockout / Tagout

• Provides a comprehensive introduction to the key components of an effective LOTO program
• Comes with reproducible quiz and certificate
• Run time: 17 minutes (VHS video format)
• Spanish language video also available (quiz and certificate in English only)

51454 LOTO For Authorized & Affected Personnel (English)
51455 LOTO For Authorized & Affected Personnel (Spanish)

20


◗ Lockout/Tagout Handbook
• 16-page training booklet with quiz instructs workers how to protect themselves
from hazardous energy

66219 Lockout/Tagout Handbook 10/pkg.
63004 Spanish-language Handbook 10/pkg.

◗ PRINZING ◗ PRINZING
Lockout Safety Wallet Safety Cards
Training Booklet • Wallet size card contains
• 16-page training booklet important reminders for
covers the basics of lockout safety
lockout/tagout safety • Available in English or
English/Spanish
• Package of 10

2112-TEN Lockout Safety 10/pkg.
2112 Lockout Safety 25/pkg. Catalog Number Description Quantity
LOSC13 English Wallet Card 10/pkg.
2112SP-TEN Spanish-language version 10/pkg.
LOSC13BI English/Spanish Wallet Card 10/pkg.
2112SP Spanish-language version 25/pkg.

◗ PRINZING Lockout Safety Poster
• Training poster reinforces your energy control
program
• 18"h x 24"w, laminated on both sides
LOSP8 Lockout Safety Poster
LOSP8SP Spanish-language version

◗ Hard Hat Labels
• Made of B-946 indoor/outdoor vinyl
• Size: 2" diameter
• Four labels per card
Lockout / Tagout
42248 Hard Hat Label - Lockout/Tagout Trained
50193 Hard Hat Label - Lockout/Tagout Authorized

Cat. No. 42248 Cat. No. 50193

LockoutPRO™ Enterprise software also provides training tools, including an online training module
that allows employees to undertake training at their own computer. See pages 56-57.

www.bradyid.com 21


◗ Lockout Safety Signs ◗ Lockout Safety Labels
• Available in Premium Fiberglass (B-120) and • Made from self-sticking high-performance polyester (B-302)
BradyTuffTM Plastic (B401)
• Size: 7” x 10”

21⁄ 4 x 41⁄ 2 - 88302 21⁄ 4 x 41⁄ 2 - 88303

Fiberglass - 65571 Fiberglass - 65517
Plastic - 22909 Plastic - 22931 31⁄ 2 x 5 - 86248 31⁄ 2 x 5 - 86250

Size Quantity
21⁄ 4" x 41⁄ 2" 1/pkg.
31⁄ 2" x 5" 5/pkg.

Lockout Warning Signs

◗ Standard Signs
• Made of BradyTuffTM plastic (B-401)
• Size: 7” x 10”

7 x 10 - 50269 7 x 10 - 50270

◗ Magnetic Signs
• Made of flexible magnetic vinyl
• Two sizes available
Lockout / Tagout

5" x 31⁄ 2" - 50277 5" x 31⁄ 2" - 66008 5" x 31⁄ 2" - 66004 5" x 31⁄ 2" - 66006
7" x 5" - 50279 7" x 5" - 66009 7" x 5" - 66005 7" x 5" - 66007

22


Floor Stands

(side 1) (side 2)
SF647E 92289

◗ PRINZING Floor Stand ◗ Two-In-One Floor Stand
• Made from rugged polyethylene, resists most chemicals • Made of lightweight corrugated polypropylene (B-836)
• Message printed on front and back • Printed on both sides - inside and out - offering two stands for the price of one
• Dimensions: 20” high x 12” wide • Dimensions: 20” high x 12” wide

Catalog No. Description Catalog No. Description
SF647E Lockout Floor Stand 92289 Two-In-One Floor Stand

Barricades

◗ Striped Warning Posts & Chain ◗ BradystripeTM Temporary Barricade Tape
• Chain and base/top of post made of polyethylene; post made • Made of black/yellow striped vinyl (B-933)
Lockout / Tagout
of polystyrene • Adhesive backing sticks to most wood, metal or concrete walls for
• Posts: black and yellow (4” bands), Chain: yellow easy application
• Post dimensions: 41” height x 3” diameter (base 16” in diameter) • Removes cleanly and easily with no adhesive residue
• Chain length: 100 feet (2” links) • Tears apart easily - perforated every 14”
• Indoor use only • Roll size: 2” wide x 100’ long

Catalog No. Description Catalog No. Legend
92122 Striped Warning Post (6/box) 91230 Caution / Do Not Enter
78238 Chain (100 feet) 91231 Caution / Men Working

www.bradyid.com 23

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