500 Ton Chiller Project

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500 Ton Chiller Project

  1. 1. 500 ton Air-Cooled Water Chiller Project
  2. 2. Items to be Accomplished 1. Determine if Thermal Oxidizer needs to be upgraded1. Determine if Thermal Oxidizer needs to be upgraded 2. Demolish Existing Control Room from center of Process2. Demolish Existing Control Room from center of Process 3. Address Water Hammer Issues3. Address Water Hammer Issues 4. Receive Project Authorization and Submit AFE by March4. Receive Project Authorization and Submit AFE by March
  3. 3. Actions Involved for Success Automation Thermal Oxidizer Relocated 200 ton Chiller Relocated Engineering Support Demolition of Existing Piping 500 ton Chiller Communication Cooperation
  4. 4. Progress Diagram Phase 1Phase 1 Phase 2Phase 2 Phase 3Phase 3 Engineering Planning Site Assessment Scope Discipline Support Design Pipe Racks Phases I - III Thermal Oxidizer Unit Platforms for Chillers Concrete Work New Chilled Water Pipe Runs Construction Pipe Racks Platforms Relocating Equipment Demolishing Existing Structures and Piping
  5. 5. Costs of Project New 500 ton Chiller $153,000 New Thermal Oxidizer $375,000 Steel Structures Design/Construct $250,000 Automation $550,000 Piping Installation $750,000 Concrete Work $50,000
  6. 6. What is Used for this Project Fiberglass Handrails Fiberglass Grating Fiberglass Ladder with Rolled Cage UV Protected Corrosion Resistant
  7. 7. What is Used for this Project 16,500 Gallon Storage Vessel for the 500 ton Chiller New Thermal Oxidizer with 10 GPM Capacity
  8. 8. Phase I Pipe Rack
  9. 9. Platform for 500 ton Chiller
  10. 10. Timeline for Chiller Project
  11. 11. Timeline for Chiller Project
  12. 12. Timeline for Chiller Project
  13. 13. Items to Make the Project a Success Thermal Oxidizer: Why do we need to upgrade from 1 GPM to 10 GPM? Runoff water from rain and condensation are the sources the TO unit burns. Condensation will end with the new insulated chilled water pipes. Water hammering will cease due to new steam piping. Communication between the new chillers and between the chillers and boilers. Automating all valves. Temperature controllers installed. Safety of operators increase. New system linked to emergency connection to city water.

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