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MAC and Environment: India Policy Workshop on the
    status of MAC Replacement Technologies

         New Delhi, India, June 7-8, 2010



  California‟s Regulatory Efforts to Reduce
      Greenhouse Gas Emissions from
        Mobile Air Conditioning (MAC)


         California Air Resources Board



                                                    1
Overview

• Background
• Proposed California MAC regulations
• California mitigation program for stationary
  refrigeration




                                                   2
California 2006 GHG Emissions
                                                (480 MMTCO2E)
                                     Transportation
                                          40%

                                                                                           Other High GWP
                                                                                                 1%
Electricity (In State)
        12%                                                      Other HFC-134a
                                                      High GWP
                                                                       1%
                                                         3%

 Electricity (Imports)
         10%
                                                                                       Mobile HFC-134a
                                             Industrial
               Residential                                                                    1%
                                                21%
                  6%
                   Commercial                                       California new car sales:
                      3%
                                                                    ~ 1.5 million/yr (~ 9% of US total)
            Agriculture & Forestry
                      5%



                                                                                                          3
Global Benefit from HFC-134a Phaseout
                                                 in Mobile Air Conditioning
                                    400
                                            BAU
Global Emissions (MMTCO 2 E/year)




                                    350     US & EU HFC Phase-out
                                            Global HFC Phase-out
                                    300

                                    250

                                    200

                                    150

                                    100

                                     50

                                     0
                                     2015               2020               2025   2030
                                                                    Year                 4
MAC Refrigerant Mass Balance
                        Mass in = Mass out
Initial OEM charge
  in new vehicle                                           System leak

                                                      System accidental
                                                           breach

                                                            End of Life


            Re-charge:
1)   Professional servicing                                Servicing leak
2)   Do-it-yourself
                                                           Container heel


         To MVAC          To environment   Not addressed
                                                                            5
California Strategies to Reduce MAC
                                 Emissions
     New vehicles          In-Use Fleet            End-of-Life

Vehicle GHG Emissions    Regulation on small     Enforce federal “no
  Standard (AB 1493)      cans of HFC-134a        venting” rule for
         (2004)          for Do-it-yourselfers         HFCs
                                (2009)
    Environmental
  Performance Label                               Decommissioned
                         Include AC leak test        refrigerated
        (2007)
                            & repair in I&M      shipping containers
                               Program
Low-Emission Vehicle        (Smog Check)
  Standard, LEV III
       (2010)
                          Requirements for
                            professional                Adopted
 HD and off-road fleet
                             servicing
 (Under development                                     Proposed
     by US EPA)
                                                        Planned        6
Evolution of Regulations

     2009   2012                             2017
      MY     MY                               MY

CA                 AB 1493                              LEV III
        MAC improvement earns a credit for      Mandatory:
        GHG emissions
                                                • Low GWP refrigerant

                                                • Low leak
                                                • Indirect emissions limit

                                                    New Federal Rule to
US EPA             Federal Rule                      Align with LEV III?
                Similar to California AB 1493
                approach (credit method) via
                the „Rose Garden
                Agreement‟



                                                                             7
LEV III MAC Requirement 1:
               GWP ≤ 150 (100% for 2017 MY)

•   Provides a nearly 90% direct emission reduction
•   Industry can choose from 3 SNAP approved
    refrigerants (HFC-152a, R744, and HFO-1234yf)
•   Movement toward use of low-GWP refrigerant
•   Harmonizes with EU




                                                      8
LEV III AC Requirement 2:
                Fleet Average Leak Rate ≤ 9 g/yr
•   Low leak rate is important to maintain efficiency
    and reduce maintenance costs
•   Leak rate is evaluated using SAE J2727-type
    standards for AC using low-GWP refrigerants
•   9 g/yr (refrigerant) is achievable
    –   18 g/yr per US EPA, 50% reduction feasible per I-MAC
    –   Commercially available AC platforms using premium
        technologies can achieve 9 g/yr, per Pavley/EPL AC
        certification
    –   Industry moving toward use of better technologies
    –   Electric compressor market share will likely grow (with growth
        of hybrid/electric vehicles), thus further lower leakage

                                                                         9
LEV III MAC Requirement 3:
                       Indirect Emissions Standard
•   ARB is proposing to develop a fleet average AC
    indirect emissions standard
    –   Evaluate through a Whole-Vehicle Performance Test Procedure
•   ARB will propose initial adoption of US EPA‟s Idle
    Test procedure and AC Efficiency Credits scheme as
    a placeholder
    –   Amend the regulation after developing a performance test
        procedure and AC indirect emissions standard in 2012
•   Performance test benefits
    –   Able to evaluate all current and new technologies under realistic
        solar load and driving conditions
    –   Enforceable

                                                                            10
LEV III MAC Requirement 3 (Cont.):
    Proposed Performance Test Procedure
•   Elements of proposed test procedure:
    –   Simulate solar load (e.g., 1-2 hour soak at 850 W m-2)
    –   Moderate ambient cell conditions (e.g., 25⁰C, 50% RH)
    –   Transient test cycle (e.g., SC03)
    –   Evaluate AC during both initial cool down and steady state
        temperature control
•   Difference between CO2 from AC-off cycle and CO2
    from the weighted average of AC-on cycles (cool
    down and steady state) must be  the standard




                                             SC03 Driving Cycle      11
Measures for Stationary Refrigeration

• Refrigerant Management Program
   – Expands U.S. EPA Section 608 rules to
     include HFCs for stationary sources
• Specifications for New Commercial
  Refrigeration Systems
   – Develop California Building Standards for
     new commercial refrigeration systems to
     reduce the overall GHG impact due to
     refrigerant leaks and energy use
• Residential Refrigeration Program
   – Increase comprehensive recycling of
     residential refrigerator-freezers to recover
     both refrigerant and foam expansion
     agent
                                                    12
Summary

• California developed first comprehensive MAC
  regulation to address both direct GHG emissions
  and MAC fuel efficiency

• Global GHG emissions will continue to increase
  due to expanding market in developing countries.
  ARB continues to show leadership to mitigate
  GHG emissions, but needs international
  involvement to accomplish the greatest reduction

• ARB staff can provide assistance to other
  countries, based on our experience

                                                     13
ARB Contact


                    Dr. Tao Huai
Manager, Climate Change Mitigation and Emissions
     Research Section, Research Division
          California Air Resources Board
   California Environmental Protection Agency
                 thuai@arb.ca.gov
                  (916) 324-2981

              More about the topic:
  http://www.arb.ca.gov/cc/hfc-mac/hfc-mac.htm



                                                   14

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MAC and evironment India

  • 1. MAC and Environment: India Policy Workshop on the status of MAC Replacement Technologies New Delhi, India, June 7-8, 2010 California‟s Regulatory Efforts to Reduce Greenhouse Gas Emissions from Mobile Air Conditioning (MAC) California Air Resources Board 1
  • 2. Overview • Background • Proposed California MAC regulations • California mitigation program for stationary refrigeration 2
  • 3. California 2006 GHG Emissions (480 MMTCO2E) Transportation 40% Other High GWP 1% Electricity (In State) 12% Other HFC-134a High GWP 1% 3% Electricity (Imports) 10% Mobile HFC-134a Industrial Residential 1% 21% 6% Commercial California new car sales: 3% ~ 1.5 million/yr (~ 9% of US total) Agriculture & Forestry 5% 3
  • 4. Global Benefit from HFC-134a Phaseout in Mobile Air Conditioning 400 BAU Global Emissions (MMTCO 2 E/year) 350 US & EU HFC Phase-out Global HFC Phase-out 300 250 200 150 100 50 0 2015 2020 2025 2030 Year 4
  • 5. MAC Refrigerant Mass Balance Mass in = Mass out Initial OEM charge in new vehicle System leak System accidental breach End of Life Re-charge: 1) Professional servicing Servicing leak 2) Do-it-yourself Container heel To MVAC To environment Not addressed 5
  • 6. California Strategies to Reduce MAC Emissions New vehicles In-Use Fleet End-of-Life Vehicle GHG Emissions Regulation on small Enforce federal “no Standard (AB 1493) cans of HFC-134a venting” rule for (2004) for Do-it-yourselfers HFCs (2009) Environmental Performance Label Decommissioned Include AC leak test refrigerated (2007) & repair in I&M shipping containers Program Low-Emission Vehicle (Smog Check) Standard, LEV III (2010) Requirements for professional Adopted HD and off-road fleet servicing (Under development Proposed by US EPA) Planned 6
  • 7. Evolution of Regulations 2009 2012 2017 MY MY MY CA AB 1493 LEV III MAC improvement earns a credit for Mandatory: GHG emissions • Low GWP refrigerant • Low leak • Indirect emissions limit New Federal Rule to US EPA Federal Rule Align with LEV III? Similar to California AB 1493 approach (credit method) via the „Rose Garden Agreement‟ 7
  • 8. LEV III MAC Requirement 1: GWP ≤ 150 (100% for 2017 MY) • Provides a nearly 90% direct emission reduction • Industry can choose from 3 SNAP approved refrigerants (HFC-152a, R744, and HFO-1234yf) • Movement toward use of low-GWP refrigerant • Harmonizes with EU 8
  • 9. LEV III AC Requirement 2: Fleet Average Leak Rate ≤ 9 g/yr • Low leak rate is important to maintain efficiency and reduce maintenance costs • Leak rate is evaluated using SAE J2727-type standards for AC using low-GWP refrigerants • 9 g/yr (refrigerant) is achievable – 18 g/yr per US EPA, 50% reduction feasible per I-MAC – Commercially available AC platforms using premium technologies can achieve 9 g/yr, per Pavley/EPL AC certification – Industry moving toward use of better technologies – Electric compressor market share will likely grow (with growth of hybrid/electric vehicles), thus further lower leakage 9
  • 10. LEV III MAC Requirement 3: Indirect Emissions Standard • ARB is proposing to develop a fleet average AC indirect emissions standard – Evaluate through a Whole-Vehicle Performance Test Procedure • ARB will propose initial adoption of US EPA‟s Idle Test procedure and AC Efficiency Credits scheme as a placeholder – Amend the regulation after developing a performance test procedure and AC indirect emissions standard in 2012 • Performance test benefits – Able to evaluate all current and new technologies under realistic solar load and driving conditions – Enforceable 10
  • 11. LEV III MAC Requirement 3 (Cont.): Proposed Performance Test Procedure • Elements of proposed test procedure: – Simulate solar load (e.g., 1-2 hour soak at 850 W m-2) – Moderate ambient cell conditions (e.g., 25⁰C, 50% RH) – Transient test cycle (e.g., SC03) – Evaluate AC during both initial cool down and steady state temperature control • Difference between CO2 from AC-off cycle and CO2 from the weighted average of AC-on cycles (cool down and steady state) must be  the standard SC03 Driving Cycle 11
  • 12. Measures for Stationary Refrigeration • Refrigerant Management Program – Expands U.S. EPA Section 608 rules to include HFCs for stationary sources • Specifications for New Commercial Refrigeration Systems – Develop California Building Standards for new commercial refrigeration systems to reduce the overall GHG impact due to refrigerant leaks and energy use • Residential Refrigeration Program – Increase comprehensive recycling of residential refrigerator-freezers to recover both refrigerant and foam expansion agent 12
  • 13. Summary • California developed first comprehensive MAC regulation to address both direct GHG emissions and MAC fuel efficiency • Global GHG emissions will continue to increase due to expanding market in developing countries. ARB continues to show leadership to mitigate GHG emissions, but needs international involvement to accomplish the greatest reduction • ARB staff can provide assistance to other countries, based on our experience 13
  • 14. ARB Contact Dr. Tao Huai Manager, Climate Change Mitigation and Emissions Research Section, Research Division California Air Resources Board California Environmental Protection Agency thuai@arb.ca.gov (916) 324-2981 More about the topic: http://www.arb.ca.gov/cc/hfc-mac/hfc-mac.htm 14