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Build ICF Brazil short version
1. 09/10/09 Presentation title INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities Ann McLennan
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4. Sustainable Construction We rely on Principles of Energy Efficiency 09/10/09 wood construction ICF construction http://www.cs-construction.com/icf-construction.htm INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
7. EPS Material & ICF Production 1. Pre-expansion Polystyrene granules are expanded by free exposure to steam to form larger beads, each consisting of a series of non-interconnecting cells. 2. Conditioning After expansion, the beads still contain small quantities of both condensed steam and pentane gas. As they cool, air gradually diffuses into the pores, replacing, in part, the other components. 3. Moulding The beads are moulded to form boards, blocks or customised products. The mould serves to shape and retain the pre-foam, and steam is again used to promote expansion. During moulding, the steam causes fusion of each bead to its neighbours, thus forming a homogeneous product. 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities 5 manufacturing stages
8. EPS Material & ICF Production 4. Shaping Following a short cooling period, the moulded block is removed from the machine, and after further conditioning, may be cut or shaped as required using hot wire elements or other appropriate techniques. 5. Post-production processing The finished product can be laminated with foils, plastics, roofing felt, fibre board or other facings such as roof or wall cladding material. 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
9. EPS/ ICF Assessments & Certifications Products: ETAG, CE, BBA, BRE, IPT, ABNT, INMETRO Processes: Carbon Foot-printing (CF), Life Cycle Assessment (LCA), Environmental Impact Assessment (EIA), Site Waste Management Program (SWMP) Buildings: BREEAM, LEED AQUA 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
10. ICF Product Certification: ETAG , CE, BBA, BRE,IPT, ABNT, INMETRO 09/10/09 ETAG 009 Edition June 2002 GUIDELINE FOR EUROPEAN TECHNICAL APPROVAL OF NON LOAD-BEARING PERMANENT SHUTTERING KITS/SYSTEMS BASED ON HOLLOW BLOCKS OR PANELS OF INSULATING MATERIALS AND SOMETIMES CONCRETE www.eota.be INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities www.eumeps.org/whiteb.htm
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14. Insulated Concrete Form (ICF) Systems Design FOOTING DECK WALL ROOF 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
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16. ICF Design: Wall systems -1 Post & Beam 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
17. ICF Design: Wall systems - 2 Waffle/Grid 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
18. ICF Design: Wall systems - 3 Flat Panel 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
19. ICF Design: Wall Systems Tall Walls Commercial 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
25. EPS & ICF Recycling – Energy & new products from waste 09/10/09 compacting densifying new product development INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
26. Supply chain & site management issues logistics & EPS/ICF recycling are interlinked 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
27. On-site training, E learning, Professional Accreditation, Reduced labour 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
28. 09/10/09 Luxury residence UK BREEAM - Code for Sustainable Homes 5 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
29. Freedom of design - Built on site 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
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31. Code for Sustainable Homes 6 – actual CREO House BRE UK 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities http://www.insite09.com/progress-blog.jsp Outline Energy Strategy Envelope Walls - U value 0.15 W/m 2 k Roof -U value 0.15 W/m 2 k Windows -U value 0.16 W/m 2 k Air-tightness – 2.5 m 3 /m 2 /hr 50 Pa Low Impact heating/cooling & Power ASHP- air source heat pump MVHR & hot water - mechanical ventilation heat recovery PV Panels - photovoltaic
35. External finishes EPS external insulation refurbishment with silicone render system 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
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42. Thank You 09/10/09 download this presentation at www.slideshare.net visit us at www.buildicf.co.uk & www.noncongroup.com INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
Editor's Notes
Wall forms u-values vary Some ICF thicker on outside EPS leaf thickness from 50mm to 70mm
6 photos follow – large multiple elevation /use – Mexico, USA Forms vary in cavity size from 100mm to 300mm
13 slides follow - Beyond the obvious product benefits ( thought there are some slides for design, engieering etc… here) – logistics, recycling , waste management, fewer skilled labour, smaller crews, faster building
13 slides follow - Beyond the obvious product benefits ( thought there are some slides for design, engieering etc… here) – logistics, recycling , waste management, fewer skilled labour, smaller crews, faster building
7 pics of external finishing
1 slide here
2 slides
Note NA , EU, UK roll out products before training KPIs need to be SMART – not just sales turnover
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