1. Update of
Coral Bay Nickel Corporation’s
Hydrometallurgical Processing Plant
For Low Grade Nickel Ores
2. The Project is located within the
industrial facility of Rio Tuba Nickel
Mining Corporation (RTNMC) in Brgy.
Rio Tuba, Bataraza, Palawan.
Since 1977, RTNMC has been mining
saprolitic nickel ores selling them to
ferro-nickel smelters abroad. In more Coral Bay Nickel Corporation
than 25 years of operation, it also
generated mine wastes of about 25
million tonnes. Called low grade
limonitic mine wastes, these are
stockpiled around the mine area.
Rio Tuba Nickel Mining Corp
CBNC will process these stockpiles
using the technology called HPAL or
high pressure acid leach.
3. HPP SIMPLIFIED FLOWSHEET
Flash Demin
H2 O
Tanks
Scrubber
H2SO4
Low grade nickel ore AUTOCLAVE
1.26 % Ni, 0.15 % Co
HPAL
245oC, 4 Mpa Leached Slurry
High Pressure Acid Leaching
(HYDROMETALLURGICAL)
Steam
H2S CCD
NiSO4,CoSO4
Limestone
Lime
Reactor
Tails Dam
Fe2O3,CaSO4, Cr2O3
NaOH Scrubber Other Solid Oxides
And Hydroxides
NiS,CoS
Effluent
56 % Ni, 4.5 % Co
4. HPP LINE 1 (ECC granted July 10, 2002) PERFORMANCE AFTER 4 YEARS
(April 2005 – April 2009)
July, 2002 to August, 2004 – Construction
August, 2004 to March, 2005 – Commissioning Ore Processed – 3,487,000 DMT
April, 2005 – Start of Commercial Operation Ore Grade – 1.26 % Ni, .089 % Co
Production – 37,700 DMT Ni & 2,800 DMT Co
Annual Production Metal Recoveries – 87.2 %Ni, 84.9 % Co
Employed – 2,125 (7.5% Female, 71.3 % Locals)
10,000 MT Nickel, 750 MT Cobalt Taxes Paid – Php 993 Million
5. HPP LINE 2 (ECC granted Feb. 1, 2007) COMBINED PRODUCTION CAPACITY
June, 2006 to Jan. 2009 – Construction Designed:
Feb. 2009 to May, 2009 – Commissioning Annual Nickel Production – 20,000 DMT/yr
June, 2009 – Start of Commercial Operation Annual Cobalt Production – 1,500 DMT/yr
Annual Production Upgraded:
Annual Nickel Production – 24,000 DMT/yr
10,000 MT Nickel, 750 MT Cobalt Annual Cobalt Production – 1,860 DMT/yr
6. Million US Dollars
Line 1 Line 2
Total Investment 200 308
Environmental Protection
Wastewater Treatment Facilities
9 10
Air Pollution Control Facilities
6 15
Tailings Dam Construction
5 26
Total Million US $ (Percent)
20 (10) 51 (16)
7. Environmental Protection and Enhancement Program
(EPEP)
Social Development and Management Program
(SDMP)
Final Mine Rehabilitation and Development Program
(FMR/DP)
8. Particulars Requirements Compliance Remarks
1. CLRF Php 5.25 M Now > Php 6 M At DBP in 2004
2. CAPEX on 10 % of Project 16% or Php 3.5B, Installed
Pollution Control CAPEX of Php 25 B CAPEX modern
Facilities facilities
3. OPEX on 3-5% of Operating 18-20% or Php 1.2 - Used top
Pollution Control Costs 1.4 B/yr, of OPEX quality
Facilities materials
4. MRFC 9 Members 10 Members Plus ERDS rep
5. MMT 10 Members 16 (+ 4 samplers) Plus add’l
1MGB,1EMB,1
PCSD,2LGU
and Church
6. EMO 1 Officer (MEPEO) 1 Office of EMO Provided staff
plus 10 staffs for all areas
12. Particulars Parameters Standards Actual
1. Effluent Siltation pH @ 6.5 – 9.0 8.0 – 8.5
Qualities pond TSS < 70 mg/L < 10
effluent Temperature < 3 deg C rise < 1 deg C
Oil and grease < 5 mg/L < 1.0
Cr +6 < .2 mg/L < .15
Pb < .3 mg/L < .05
Tailings pH @ 6.0 – 9.0 8.0 – 8.5
dam TSS < 150 mg/L < 10
supernatant Temperature < 3 deg C rise < 1 deg C
Oil and grease < 5 mg/L < 1.0
Cr +6 < .2 mg/L < .15
Pb < .3 mg/L < .05
Notes:
a) Quality of water from the pond and dam are well within the standards.
b) As, Hg and Cd contents are also analyzed and are below detection levels.
13. Particulars Parameters Standards Actual
2. Air Plant CO < 500 mg/Ncm 60-100
Qualities Emissions NOx < 1,000 mg/Ncm 60-100
SOx < 700 mg/Ncm 60-80
Opacity < 20 Percent 10-15
H2S < 7mg/Ncm <1
Acid mist < .3 mg/Ncm <.07
Ambient Air TSP, at plant < 300ug/Ncm 50-250
TSP, at houses < 230ug/Ncm 10-150
Noise, at plant < 85 Decibels 60-75
Noise, at houses < 60 Decibels 45-50
Notes:
a) Actual air quality considerably lower than maximum allowable levels.
b) Monitoring done in plant site (for source specific standards) and populated
areas (for ambient air quality standards).
17. Annual Coastal
Resources Assessment
Findings:
A healthy marine ecosystem was
maintained at the primary impact zone
of CBNC’s coastal operations.
Regular patrol prevented illegal
fishing practices and kept the area as a
de-facto sanctuary.
19. The results of the study showed that
the flora and vegetation within the
project site and its vicinities are still
intact. Generally the type of vegetation
is secondary forest in a large extent,
grassland and a disturbance is
somewhat minimal and considered as
insignificant considering the
parameters used by the monitoring and
assessing team. Generally the type of
vegetation is secondary forest in a large
extent, grassland and brushland
formation which is dominated by the
pioneer species. In some observations
agricultural areas and agroforest were
observed including old follow or
abandoned kaingin.
The dominant plant form around the
area is trees followed by herbs, vines
and shrubs.
20.
21.
22.
23. pH?
ppm?
mg/L?
Biodiversity?
We just want to
know if the fish,
the birds, the bees,
the animals, and
people will not
die!
35. bmp E NVIRONMENT & COMMUNITY CARE, INC.
“The Environmental Audit highlighted
the HPP Project’s REMARKABLE
the HPP Project’s remarkable
COMPLIANCE with conditions of the
compliance with the the conditions of
the Environmental Compliance
Environmental Compliance Certificate.
Certificate. Of the 33 major and 8 sub-
Of the 33 major conditions conditions
and 8 sub-conditions, 40 conditions had
conditions, only 4 major
Full Compliance (98 % Performance).
Partial Compliance and the rest had Full
Compliance.”
36. Particulars Requirements Compliance Commitment Remarks
1. Financial > 1 % of Direct 1. 02%, or P149 M 1. 00%, or P439 M 2.9 times higher
Allocations Processing Cost for SDMP 1 for SDMP 2
(for CBNC) (2004-2008) (2009-2013)
> 1 % of Gross 1.12 %, or P103 M 1.68 %, or P177 M 1.7 times higher
Rev./Direct for SDMP 1 for SDMP 2
Mining Cost (2004-2008) (2009-2013)
(for RTNMC)
2. Community Com-Rel Sections Com-Rel Sections Compliance
Organizational Relations Office created to monitor created to monitor
Requirement
Rio Tuba Nickel Rio Tuba Nickel Implementor
Foundation Inc. Foundation Inc.
3. Coverage 5 Host and 5 5 Host and 6 5 Host and 6 Additional brgy
Neighboring Neighboring Neighboring of MNLF rebel
Barangays Barangays Barangays returnees
Interested ICCs Twelve (12 ) ICCs Twenty four (24) Double pro-
ICCs mining group
38. SDMP COVERAGE OR IMPACT AREAS
Non- IP Communities : 11
IP Communities : 24
39. SOCIAL DEVELOPMENT AND MANAGEMENT PROGRAM
SDMP I Expenses vs SDMP II Budget
COMBINED CBNC/RTNMC
SDMP I SDMP II
2004-2008 2009-2013
ITEM PARTICULARS Expenses Share Budget Share
Million Php Percent Million Php Percent
A Legal obligation (>1% of DMMC) 238.16 1.00 544.38 1.00
D Total Social Development Program 251.83 1.06 615.91 1.13
40. SOCIAL DEVELOPMENT AND MANAGEMENT PROGRAM
SDMP I Expenses vs SDMP II Budget
COMBINED CBNC/RTNMC
SDMP I SDMP II
2004-2008 2009-2013
ITEM PARTICULARS Expenses Share Budget Share
Million Php Percent Million Php Percent
A Legal obligation (>1% of DMMC) 238.16 1.00 544.38 1.00
B Social Development Expenses/Budgets
1 RTNFI Hospital Services for Non-dependents 57.38 0.24 70.00 0.13
2 LSVMS School Subsidies for Non-dependents 48.62 0.20 60.00 0.11
3 Community Relations Assistance 14.00 0.06 70.00 0.13
4 Gawad Kalinga Housing 10.00 0.04 50.00 0.09
5 Indigenous Learning System 6.00 0.02 30.00 0.06
C SDMP Proper
6.1 SDMP I - Community Development (Todate) 95.43 0.40
6.2 SDMP II - Community Development (New) 289.72 0.53
7 SDMP II -Training and IEC 20.40 0.09 46.19 0.08
D Total Social Development Program 251.83 1.06 615.91 1.13
41. SOCIAL DEVELOPMENT AND MANAGEMENT PROGRAM
SDMP I Expenses vs SDMP II Expenses
COMBINED CBNC/RTNMC
SDMP I SDMP II
2004-2008 1st Year - 2009
ITEM PARTICULARS Expenses Share Expenses Share
Million Php Percent Million Php Percent
A Legal obligation (>1% of DMMC) 238.16 1.00 78.47 1.00
B Social Development Expenses/Budgets
1 RTNFI Hospital Services for Non-dependents 57.38 0.24 22.28 0.28
2 LSVMS School Subsidies for Non-dependents 48.62 0.20 14.60 0.19
3 Community Relations Assistance 14.00 0.06 15.23 0.19
4 Gawad Kalinga Housing 10.00 0.04 7.11 0.09
5 Indigenous Learning System 6.00 0.02 6.83 0.09
C SDMP Proper
6.1 SDMP I - Community Development (Balance) 95.43 0.40 2.58 0.03
6.2 SDMP II - Community Development (New) 50.01 0.64
7 SDMP II -Training and IEC 20.40 0.09 18.08 0.23
D Total Social Development Program 251.83 1.06 136.70 1.74
42. RTNFOUNDATION, INC.
HOSPITAL
Number of patients
Status : Primary Hospital 40000
38015
31279
Workforce : 38 Staff 30000
Doctors : 9 19228
20000
Nurses : 14
Other Staff: 15 10000
0
2007 2008 2009
43. Leonides S. Virata Memorial School
Status : Private school, supervised by De La Number of Students
Salle University, Bacolod City 1260 1252
1240 1233
Workforce : 52 staff 1220
a. School Principal : 1 1200 1188
b. Primary & Elementary Faculty: 25
1180
c. Secondary : 17
d. Other Staff : 9 1160
1140
SY 07-08 SY 08-09 Sy 09-10
44. Indigenous Learning System (ILS)
Concept : Arnold Jansen Catholic Enrolment Profile (06-09)
Mission Foundation
09-10
Implementor: St. Jude’s Parish, SVD Order
08-09 Level 3
Levels: Level 1: Non-literate Level 2
07-08 Level 1
Level 2: Elementary undergraduate No. of sites
Level 3: Secondary undergraduate 06-07
Work force: 14 staff 0 100 200 300
45. Gawad Kalinga
Aim : 1,000 houses in 10 years
2009 : 100 houses turned over
Established sites
Sites being developed
Site Dev’t. Programs (Sibol, Sagip,
Productivity, Orderliness, Health,
Neighborliness, & Cleanliness)
Workforce: 5
Volunteers: 30
46. GK Concept +
The IPs “SWEAT” Equity
CBNC/RTNMC Funding
(At least 1000 manhours)
(Php 100 M = 1000 houses)
50. SDMP I Accomplishments (2004-2008)
Infrastructure: Social Services:
16 Day Care Center 20 Medical Outreach
11 Health Center 1 unit Ambulance
13 Tribal Hall 1 unit Fire Truck
30 Road construction and repair 2 units Pick-up
2 Gymnasium 11 Multi-cab
3 Public library 14 Motorcycle with sidecar
3 Irrigation system 19 Generator set
26 Multi-purpose pavement 62 Petromax
18 Church & Mosque repair 65 ICOM radio
13 Other communal building 26 Cellular phone
2 Water system
15 Water tank
115 Jetmatic pump
51. SDMP I Accomplishments (2004-2008)
Livelihood: SUMMARY OF SCHOLARS NON-IP IP TOTAL No. of Grads
2005-2006
13 Handtractors w/trailers College
High School
82
41
29
66
111
107
10 Fishing boats Elementary 11 71 82
37 Carabaos 134 166 300
2006-2007
17 Cows College 131 48 179 11
113 Swine High School 74 95 169
33 170 203
4 Trainings & Seminars Elementary
238 313 551 11
12 Cooperatives funded 2007-2008
College 153 56 209 27
Education: High School
Elementary
86
36
119
170
205
206
275 345 620 27
2008-2009
Scholarship Program College 161 37 198 39
7 School buildings constructed High School 82 123 205
14 Classrooms constructed Elementary 21
264
167
327
188
591 39
2 Classrooms repaired
TOTAL NO. OF COLLEGE GRADUATES 77
57. SDMP II Accomplishments (2009)
Infrastructure:
1 Road Concreting
2 Construction of Bridges
1 Tribal Hall
7 Road improvements
2 Bahay Tarukan
1 Basketball Court
2 Barangay Hall Improvement
2 School Bldg. Construction
1 School Bldg. Repair
2 School Stage
58. SDMP II Accomplishments (2009)
Social Services:
4 units Hi-Lux Vehicle
2 units Ford Everest
1 unit Ford Ranger
4 units Sarao Jeepney
11 Jetmatic pump installed
8 Grass trimmers ICOM radio
222 units Cellular phones
2 units Typewriter
27 units Mountain Bikes
27 units Motorcycle (5 TMX; 22 XRM)
3 sets of Books
Funding of various activities & celebrations
26 Churches/Mosque assisted
70 Families Assisted (Medical/Calamity)
1 unit Laptop (Lenovo)
2 units Canon digital camera
1 set Musical instruments
2 sets Sound System
19 units Generator set & electrical materials
63. Particulars Requirements Compliance Remarks
1. Financial Php 106 Million To implement Approved by
Budget within 10 years MGB on Dec.
after closure. 14, 2009
2. Coordination Must align with After MGB LGU still
with LGU their CLUP approval. preparing their
CLUP
3. Fund To be deposited in To comply. MGB
Allocation a gov’t-assigned requirement
bank for 7 years,
from 2012 to 2019
64. HPP Project Area End-of-Project Land
Site (ha) Use
HPP Complex 35 Forestland
Tailings Dam 1
&2
Impoundment 187 Industrial tree plantation
area
Embankments 29 Reconstructed shrubland
Water storage 28 Aquaculture
Sanitary Landfill 4 Sports ground or public
open space
Port area 36 Coconut land
including
causeway