FABRITE TECHNOLOGIES
A SHWETKETU GROUP COMPANY
WELCOMES YOU
TO
THE GREEN WORLD OF
ECO-FRIENDLY
CONSTRUCTION MATERIALS
TECHNOLOGIES

FABRITE TECHNOLOGIES
A SHWETKETU GROUP COMPANY
THE TURNKEY SOLUTION PROVIDER
IN THE FIELD OF PLANT & MACHINERIES
FOR
CONSTRUCTION MATERIALS, CHEMICALS,
ADHESIVES,
FILLING & PACKING MACHINES &
INDUSTRIAL AUTOMATION

ABOUT US
FABRITE TECHNOLOGIES is an High-tech Engineering
company in field of Eco friendly Cellular Lightweight Concrete (CLC)
Blocks Technology. CLC blocks are also know as Foam concrete
blocks. We have over 15 years of experience in the field of CLC
blocks.
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We manufacture CLC Blocks Manufacturing equipments. The
design of the equipments are based on German technology.
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We provide turnkey solutions for manufacture CLC blocks. With
manufacturing CLC block equipments, we are providing installations
and training to staff of the clients.

WHAT MAKES CLC BLOCKS POPULAR ?

LIGHT IN WEIGHT – It’s density ranges from 300 to 1800 Kg/m³. It is
three times less in weight than clay or fly ash blocks. A 100mm thick
CLC wall will be equivalent to dense concrete wall having more than
5 times thickness and almost 10 times in weight.

ECO - FRIENDLY– Foam concrete is an eco-friendly material as fly
ash and other industrial wastes used in manufacturing blocks and
thus protecting the environment. The production process or its use
does not release any harmful effluents to the environment. This is
also an alternative to plywood partitions and thus control
deforestation.

SOUND INSULATION– Excellent for sound insulation.

WHAT MAKES CLC BLOCKS POPULAR? – CONT’D

LOWER WATER ABSORPTION – It absorbs almost 50%
less water as compared to concrete or clay bricks and
helps to reduce cracks in the walls.

EASY TO HANDLE & INSTAL – They are easy and
quick to install, thus minimizing construction cost. They
require minimal maintenance, which reduces long term
cost. Foam concrete blocks are saving in cement , sand,
water, labour, energy and time.

WHAT MAKES CLC BLOCKS POPULAR? – CONT’D

THERMAL INSULATION– It keeps house cool in summer
and warm in winter, saves energy/electricity for cooling
and heating.

FIRE PROTECTION – A 100mm thick wall of density
1000 kg/m³, offers fire endurance by preventing heat
transmission for almost 4 hours without releasing any
Toxic fumes. Fire rating of cellular concrete are far
superior to brickwork or dense concrete.

WHY TO INVEST IN FABRITE CLC PLANT ?
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Lowest Initial Investment & Upgradable
Quick returns & Highly Profitable
Future product for Construction Industries
Eco-Friendly Green Product
Saves Precious & Fertile Agriculture Saving soil
Less competition in market
Easy to handle operations of the plant and can be owned
without major engineering expertise
Very Low Electrical power required to run a plant
Very Small area is required to setup a plant
Minimum manpower
Reduces masonry time & Construction Material & Dead
weight.

HOW CAN WE SERVE YOU ?

Technical Consultancy

Business Consultancy & Solutions

Supply of equipment for CLC block
manufacturing

Supply of Specialise Additive & raw materials

Successful production and after sales services
for one year.

HOW CAN WE SERVE YOU ?

Complete Turnkey projects
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Time and materials Management
consultancy
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System Re-engineering
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Product development
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Facilities Management (technical).

TECHNICAL SPECIFICATIONS
Dimension of CLC blocks
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Length : 400, 500 or 600 mm
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Height : 200, 250 mm
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Width : 100, 150, 200, 250, 300 mm
The average dimensions of the units, when
determined as given in Appendix ‘A’ of IS:2185
(Part IV).

TECHNICAL SPECIFICATIONS – CONT’D

CLC blocks confirms to three grades
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Grade A : These are used as load bearing units and
shall have a block density in the range of 1200 kg/cum
to 1800 kg/cum.
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Grade B : These are used as non-load bearing units
and shall have a block density in the range of 800 to
1000 kg/cum.

Grade C : These are used for providing thermal
insulation and shall have a block density in the range of
400 to 600 kg/cum.

TECHNICAL SPECIFICATIONS – CONT’D
Physical Requirements
Type
Density
Minimum compressive
Strength N/mm³
Maximum water
absorption % age
Grade A
1800
1600
1400
1200
25
17.5
12
6.5
7.5
7.5
10.0
10.0
Grade B
1000
800
3.5
2.5
12.5
12.5
Grade C
600
400
1.0
0.5
15.0
15.0

COMPARISION BETWEEN BRICKS & BLOCKS
Construction of 100 sq feet 6 inch wall
Material
Rate
Brick Wall
3400
Block Wall
Quantity
Prices/unit
Cost
Quantity
Prices/unit
Cost
600.00
8.50
5100.00
56.00
76.51
4284.43
Cement (Bag)
3.38
275.00
928.13
1.28
275.00
350.63
Sand (brass)
0.15
5500.00
825.00
0.06
5500.00
330.00
Cement (Bag)
4.00
275.00
1100.00
2.00
275.00
550.00
Sand (brass)
0.16
5500.00
880.00
0.08
5500.00
440.00
Brick/Block
Mortar
Plaster
8833.13
5955.05
Savings (%)
32.6

WHY WE? – CONT’D
Others
We, THE FABRITE
9
More man power required for production.
This technology reduces manpower by
almost 5 times.
10
More storage space required due to
longer curing period.
Less storage space required for steam
curing.
11
Initial cost for plant setup is less.
Initial cost for plant setup is high.
12
Manual system cause damage to the
product.
13
Low production capacity does not fulfill
time bound project requirement.
High production capacity fulfill project
requirement satisfactorily.
14
ROI more than 7 years
ROI within 3 to 4 years depending upon
the project size.
Semi automatic system avoid damage to
the product.

WHAT IS THE INVESTMENT REQUIRED ?
Plant Size at 100%
production
Land
in Acre
Investment cost
in Lakh
Return
in years
1
20 m³
0.5
Rs. 37 lakh
3
2
50 m³
1
Rs. 95 lakh
4
3
100 m³
1.5
Rs.161 lakh
3
4
200 m³
2
Rs.260 lakh
3
Note :
1. Land cost not considered as it would differ from region to region.
2. The above cost is inclusive of Machinery, Shed, Curing Chamber &
miscellaneous Civil work.

OPTIONS FOR GROWTH
Current plant
capacity
Upgrading
Plan
Investment
in Lakh
% Incr ement of
Original project
cost
50 m³
100 m³
39
24.22
100 m³
200 m³
94
36.15

PRODUCTION OF BLOCKS AS PER PLANT
SIZE
Calculation for production of block per day as per plant size
Block size Blocks
Per m³
Production
for 20m³
Production
for 50m³
Production
for 100m³
Production
for 200m³
600X200X200
mm
44
880
2200
4400
8800
600X200X150
mm
55
1100
2750
5500
11000
600X200X100
mm
88
1760
4400
8800
17600

PLANT DESIGN FOR CLC PRODUCTION
PLANT SHED
MAIN PLANT

MACHINERIES MANUFACTURED BY FABRITE
FOAM GENERATOR
HIGH SPEED
MIXTURE

MACHINERIES MANUFACTURED BY FABRITE
MOULD AND TROLLY
WIRE CUTTING MACHINE

MACHINERIES MANUFACTURED BY FABRITE
PRIMARY MIXTURE
COMPUTERISED CONTROL PANEL

MACHINERIES MANUFACTURED BY FABRITE
BATCHING
SYSTEM
MAIN PLANT

STEAM CURING SYSTEM
CURING
CHAMBER
CURING CHAMBER

CELLULAR LIGHTWEIGHT CONCRETE
BLOCK
FINISHED Product

CLC BRICK & BLOCK SIZE
Popular block sizes are:
600x200x200/100mm
500x250x200/100mm
500x400x100mm
or as desired

REFERENCES:
Turnkey Projects and
Consultancy
Anocrete
Plant size
Place
State
100 m³
Sahapur
Maharashtra
Sony Associates
100 m³
Nasik
Maharashtra
Shree Group Bricks & Block Co.
100 m³
Murbad
Maharashtra
G P T Infra Project -
50 m³
Global Infrastructure
30 m³
Bhubaneswar
Orissa
Consultancy and upgrading of
machinery
Ultracon
Plant size
Place
State
100 m³
Nasik
Maharashtra
ECOBLOCK
50 m³
Ranchi
Jharkand
Ultracon (Manual)
30 m³
Nasik
Maharashtra
Alteck Cement product Pvt. Ltd.
(Manual)
30 m³
Kolkata
WB.
Tripura

FABRITE TECHNOLOGIES
A SHWETKETU GROUP COMPANY
REGD. OFF:
202,MADHUVAN CHS LTD,SHRI KRISHNA COMPLEX,
NEAR SHRIRAM NAGAR, VIVA COLLEGE ROAD,
VIRAR (WEST),TAL : VASAI, DIST : THANE
MAHARASHTRA – 401 303.
ADMN OFF:
6,JM SHOPPING CENTRE,OPP. RLY.STATION,
VARTAK ROAD, VIRAR (WEST)
TAL : VASAI, DIST : THANE, MAHARASHTRA -401 303.
HAND PHONE : +919370003009
EMAIL : pentaberg@gmail.com

THANK YOU