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Developing common methods for  Aerospace PDE Results from the  ENHANCE Project
Introduction to the ENHANCE Project What is ENHANCE?
“ ENHanced AeroNautical Concurrent Engineering” ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
The ENHANCE main principles ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Technical Content Development Life Cycle CODECYMO COCONA Standard Contracts COPROMA Programme Management Life Cycle Model and Business Management Technology and Methodology  for the Extended Enterprise Data Exchange IT Infrastructure Web-based Training COMEX COMTRAIN COMITIF COSUPP Aircraft Support COSCAL Scientific Calculation COCERP Certification Process Product Engineering Advanced PDM Concepts COPROMOD Standard Parts COSODA Multi-Site   Collaborative Work COSITE Concurrent Engineering Integration and Experiments Business Case Studies Information Technology Management Support Dissemination & Exploitation
Common Product Organisation -  Page:  © ENHANCE Consortium April 2002 NASA/ESA Aerospace PDE Workshop 2002 ENHANCE Tools and methods Level 0 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Level 2 ,[object Object],[object Object],[object Object],Level 1 Supplier  in charge of developing  the  sub-assemblies   Level 3
Advanced PDM Concepts The Digital Product Masters Concept
Enhance “Gem Stone”: the Digital Product Masters Concept ,[object Object],[object Object],[object Object],[object Object]
The  Digital  Product  Masters Digital Product Masters Integrated Planning Build Strategy Business & Costs Master Work Sharing Contracts Customer Options Catalogue Business Systems Analysis Master Weights & Balance Master Calculation Master Performance Master  Certification Master Supportability  Master Technical Publications Analysis Support & Quality Assurance Master Geometry Frontiers Master Space Allocation  Definition Master Geometry Configuration Concept  Design Principles  Design Evolution  Systems Architecture  Product Architecture Production Plan Manufacturing  Plan Manufacturing
The Digital Product Master Structure Detailed Definition Branches Sections Summary Sections Digital  Product Master Information type Product life cycle Used by /  Created by Applicable to  which  products State Properties Representation ,[object Object],[object Object],[object Object],[object Object],Type of product Type of Information the DPM is defining ,[object Object],[object Object],[object Object],[object Object],Positioning the DPM in the Product Lifecycle ,[object Object],[object Object],Start / End milestones ,[object Object],[object Object],State of identified product Building Blocks Cluster of Properties
Product Data Exchange within Enhance PDE Principles and Application within ENHANCE
Scientific calculation  (Engineering analysis) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
AP203 Configuration Controlled 3D Designs of Mechanical Parts and Assemblies
AP-203 Application  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Structural Analysis: Modelling Specifications Full Engine The Calculation shape was used for different ‘use-cases’ and elementary experiments Calculation shape:  Sector with one blade Shape :  Blades + disk
Detailed Structural Analysis Scenario DESIGN MODIFICATION (out of scope) Vibrations during engine test Solution: 3D dynamic calculations Informatics problems remain Main objectives:  1) Contribution of STEP in the calculation fields for FEM     2) Evaluate different technical solutions Complete  CAD ref. model   FE Model Integrated FE Model  Results Technical  Problem Component  CAD models  Require- ments AP203  MEMOS  & FILES  RESULTS : AP203 AP209 ITP  Case 1  Solver 1 SNECMA Case 2 Solver 2 BLADE  ITP Bilbao DISK SNECMA Villaroche
Structural Analysis: AP203 Conclusion ,[object Object],[object Object],[object Object],Designer Company 1  Designer Company 2  Calculation expert  CAD interface  CAD to CAD  Converter  CAD 1 Company 1 Pre-processor Company 2   CAD 2  Company 2 Unnecessary  AP203
AP209 Composite and Metallic Structural Analysis and Related Design
AP-209 Application  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Detailed Structural Analysis Scenario DESIGN MODIFICATION (out of scope) Vibrations during engine test Solution: 3D dynamic calculations Informatics problems remain Main objectives:  1) Contribution of STEP in the calculation fields for FEM     2) Evaluate different technical solutions Complete  CAD ref. model   FE Model Integrated FE Model  Results Technical  Problem Component  CAD models  Require- ments AP203  MEMOS  or   FILES   RESULTS : AP203 AP209 ITP  Case 1  Solver 1 SNECMA Case 2 Solver 2 BLADE  ITP Bilbao DISK SNECMA Villaroche
AP209 Conclusion ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CGNS CFD Generalised Notation system
CGNS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CFD Calculation process  . FE bulk data deck FE results Flow solver ENSOLV TecPlot results data visualisation Input data for flow solver Results from flow solver Interactive CFD input, grid, BC,  etc e.g. CFD post- process data fieldview CGNS format input data Grid, BC  etc. e.g. ICEM CFD COTS CFD pre-processor e.g grid, results CGNS format output data VAC to process output data (grid, results) using EAR format e.g. surface pressures Converter (developed by NLR) Converter (developed by NLR) Converters Developed within the project FE analysis e.g.Nastran, Ansys, Samcef, … Design process CAD data e.g. STEP AP203 Requirements
Workflow execution   Process Framework   Domain modeller on local workstation Flow simulation on supercomputer Post-processing  on graphics workstation Grid generation on workstation Geometry data in CGNS format Export results in CGNS format CORBA CORBA CORBA
CFD/CGNS Conclusion ,[object Object],[object Object],[object Object],[object Object],[object Object]
Product Data Exchange AP203, AP214, AP232
Not just about connecting computers. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Management Engineers Engineering Computing Computing   Department
ENHANCE PDE Experiments ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Key Results ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Data Translation Capability Model (Draft) Visualisation Modification Interference Analysis Augmentation Representation Construction
Don’t Shoot the Messenger STEP is a neutral format for representing, exchanging and archiving data. All My  Data Exchange Problems  Are Solved.
Barriers, Pitfalls, Solutions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Construction Representation Modification Interference Analysis Augmentation Visualisation
BCS Context OMG STEP Enabler, STEP PDM Schema and WfMC Wf-XML in a realistic Business Case Scenario
Business Case Scenario NLR WfMC Wf-XML STEP PDM Schema ELAB ELAB OMG PDM Enabler Manufacturer   (Main Landing Gear) Windchill Airframer-1 (Wing + Fuselage) Enovia VPM Enovia Portal Subcontractor (Attachment Structure) SPINEware Airframer-2 (Integration) Windchill  NLR
Infrastructure for BCS ELAB Toulouse Internet Firewall NLR Site Firewall Virtual Private Network Project Zone Project Zone Enovia Portal Enovia VPM Windchill Windchill SPINEware
OMG PDM Enabler
OMG PDM Enablers Application  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
OMG PDM Enabler within  Business Case Scenario NLR WfMC Wf-XML STEP PDM Schema ELAB ELAB OMG PDM Enabler Manufacturer   (Main Landing Gear) Windchill Airframer-1 (Wing + Fuselage) Enovia VPM Enovia Portal Subcontractor (Attachment Structure) SPINEware Airframer-2 (Integration) Windchill  NLR
OMG PDM Enablers Movie (“Enoviaportal_produced.avi”)
OMG PDM Enablers Conclusions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
STEP PDM Schema Result of a co-operative development process between ProSTEP and PDES Inc to promote interoperability between STEP AP203, AP212, AP214 and AP 232
STEP PDM Schema Application  ,[object Object],[object Object],[object Object],[object Object],[object Object]
STEP PDM Schema within  Business Case Scenario NLR WfMC Wf-XML STEP PDM Schema ELAB ELAB OMG PDM Enabler Manufacturer   (Main Landing Gear) Windchill Airframer-1 (Wing + Fuselage) Enovia VPM Enovia Portal Subcontractor (Attachment Structure) SPINEware Airframer-2 (Integration) Windchill  NLR
STEP PDM Schema Movie (“STEP_exportandimport_produced.avi”)
STEP PDM Schema Conclusions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
WfMC Wf-XML Workflow Management Coalition - Workflow Interoperability Standard
WfMC Wf-XML ,[object Object],[object Object],[object Object],[object Object]
WfMC Wf-XML within  Business Case Scenario NLR WfMC Wf-XML STEP PDM Schema ELAB ELAB OMG PDM Enabler Manufacturer   (Main Landing Gear) Windchill Airframer-1 (Wing + Fuselage) Enovia VPM Enovia Portal Subcontractor (Attachment Structure) SPINEware Airframer-2 (Integration) Windchill  NLR
WfMC Wf-XML Movie (“workflow_produced.avi”)
WfMC Wf-XML Conclusions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Conclusions on Standards
Feedback from the ENHANCE users ,[object Object],[object Object],[object Object]
Conclusion ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],http://www.enhanceproject.com/
ENHANCE FORUM 3 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],See the ENHANCE public web site  http://www.enhanceproject.com/ for practical details (registration form, agenda, etc.)c
OUR MOTTO ...  BUILDING EUROPE 'S AERONAUTICAL FUTURE http://www.enhanceproject.com

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Slides Apde2002 Enhance

  • 1. Developing common methods for Aerospace PDE Results from the ENHANCE Project
  • 2. Introduction to the ENHANCE Project What is ENHANCE?
  • 3.
  • 4.
  • 5. Technical Content Development Life Cycle CODECYMO COCONA Standard Contracts COPROMA Programme Management Life Cycle Model and Business Management Technology and Methodology for the Extended Enterprise Data Exchange IT Infrastructure Web-based Training COMEX COMTRAIN COMITIF COSUPP Aircraft Support COSCAL Scientific Calculation COCERP Certification Process Product Engineering Advanced PDM Concepts COPROMOD Standard Parts COSODA Multi-Site Collaborative Work COSITE Concurrent Engineering Integration and Experiments Business Case Studies Information Technology Management Support Dissemination & Exploitation
  • 6.
  • 7. Advanced PDM Concepts The Digital Product Masters Concept
  • 8.
  • 9. The Digital Product Masters Digital Product Masters Integrated Planning Build Strategy Business & Costs Master Work Sharing Contracts Customer Options Catalogue Business Systems Analysis Master Weights & Balance Master Calculation Master Performance Master Certification Master Supportability Master Technical Publications Analysis Support & Quality Assurance Master Geometry Frontiers Master Space Allocation Definition Master Geometry Configuration Concept Design Principles Design Evolution Systems Architecture Product Architecture Production Plan Manufacturing Plan Manufacturing
  • 10.
  • 11. Product Data Exchange within Enhance PDE Principles and Application within ENHANCE
  • 12.
  • 13. AP203 Configuration Controlled 3D Designs of Mechanical Parts and Assemblies
  • 14.
  • 15. Structural Analysis: Modelling Specifications Full Engine The Calculation shape was used for different ‘use-cases’ and elementary experiments Calculation shape: Sector with one blade Shape : Blades + disk
  • 16. Detailed Structural Analysis Scenario DESIGN MODIFICATION (out of scope) Vibrations during engine test Solution: 3D dynamic calculations Informatics problems remain Main objectives: 1) Contribution of STEP in the calculation fields for FEM 2) Evaluate different technical solutions Complete CAD ref. model FE Model Integrated FE Model Results Technical Problem Component CAD models Require- ments AP203 MEMOS & FILES RESULTS : AP203 AP209 ITP Case 1 Solver 1 SNECMA Case 2 Solver 2 BLADE ITP Bilbao DISK SNECMA Villaroche
  • 17.
  • 18. AP209 Composite and Metallic Structural Analysis and Related Design
  • 19.
  • 20. Detailed Structural Analysis Scenario DESIGN MODIFICATION (out of scope) Vibrations during engine test Solution: 3D dynamic calculations Informatics problems remain Main objectives: 1) Contribution of STEP in the calculation fields for FEM 2) Evaluate different technical solutions Complete CAD ref. model FE Model Integrated FE Model Results Technical Problem Component CAD models Require- ments AP203 MEMOS or FILES RESULTS : AP203 AP209 ITP Case 1 Solver 1 SNECMA Case 2 Solver 2 BLADE ITP Bilbao DISK SNECMA Villaroche
  • 21.
  • 22. CGNS CFD Generalised Notation system
  • 23.
  • 24. CFD Calculation process . FE bulk data deck FE results Flow solver ENSOLV TecPlot results data visualisation Input data for flow solver Results from flow solver Interactive CFD input, grid, BC, etc e.g. CFD post- process data fieldview CGNS format input data Grid, BC etc. e.g. ICEM CFD COTS CFD pre-processor e.g grid, results CGNS format output data VAC to process output data (grid, results) using EAR format e.g. surface pressures Converter (developed by NLR) Converter (developed by NLR) Converters Developed within the project FE analysis e.g.Nastran, Ansys, Samcef, … Design process CAD data e.g. STEP AP203 Requirements
  • 25. Workflow execution Process Framework Domain modeller on local workstation Flow simulation on supercomputer Post-processing on graphics workstation Grid generation on workstation Geometry data in CGNS format Export results in CGNS format CORBA CORBA CORBA
  • 26.
  • 27. Product Data Exchange AP203, AP214, AP232
  • 28.
  • 29.
  • 30.
  • 31. Data Translation Capability Model (Draft) Visualisation Modification Interference Analysis Augmentation Representation Construction
  • 32. Don’t Shoot the Messenger STEP is a neutral format for representing, exchanging and archiving data. All My Data Exchange Problems Are Solved.
  • 33.
  • 34. BCS Context OMG STEP Enabler, STEP PDM Schema and WfMC Wf-XML in a realistic Business Case Scenario
  • 35. Business Case Scenario NLR WfMC Wf-XML STEP PDM Schema ELAB ELAB OMG PDM Enabler Manufacturer (Main Landing Gear) Windchill Airframer-1 (Wing + Fuselage) Enovia VPM Enovia Portal Subcontractor (Attachment Structure) SPINEware Airframer-2 (Integration) Windchill NLR
  • 36. Infrastructure for BCS ELAB Toulouse Internet Firewall NLR Site Firewall Virtual Private Network Project Zone Project Zone Enovia Portal Enovia VPM Windchill Windchill SPINEware
  • 38.
  • 39. OMG PDM Enabler within Business Case Scenario NLR WfMC Wf-XML STEP PDM Schema ELAB ELAB OMG PDM Enabler Manufacturer (Main Landing Gear) Windchill Airframer-1 (Wing + Fuselage) Enovia VPM Enovia Portal Subcontractor (Attachment Structure) SPINEware Airframer-2 (Integration) Windchill NLR
  • 40. OMG PDM Enablers Movie (“Enoviaportal_produced.avi”)
  • 41.
  • 42. STEP PDM Schema Result of a co-operative development process between ProSTEP and PDES Inc to promote interoperability between STEP AP203, AP212, AP214 and AP 232
  • 43.
  • 44. STEP PDM Schema within Business Case Scenario NLR WfMC Wf-XML STEP PDM Schema ELAB ELAB OMG PDM Enabler Manufacturer (Main Landing Gear) Windchill Airframer-1 (Wing + Fuselage) Enovia VPM Enovia Portal Subcontractor (Attachment Structure) SPINEware Airframer-2 (Integration) Windchill NLR
  • 45. STEP PDM Schema Movie (“STEP_exportandimport_produced.avi”)
  • 46.
  • 47. WfMC Wf-XML Workflow Management Coalition - Workflow Interoperability Standard
  • 48.
  • 49. WfMC Wf-XML within Business Case Scenario NLR WfMC Wf-XML STEP PDM Schema ELAB ELAB OMG PDM Enabler Manufacturer (Main Landing Gear) Windchill Airframer-1 (Wing + Fuselage) Enovia VPM Enovia Portal Subcontractor (Attachment Structure) SPINEware Airframer-2 (Integration) Windchill NLR
  • 50. WfMC Wf-XML Movie (“workflow_produced.avi”)
  • 51.
  • 53.
  • 54.
  • 55.
  • 56. OUR MOTTO ... BUILDING EUROPE 'S AERONAUTICAL FUTURE http://www.enhanceproject.com