1. Total Productivity Maintenance

2. TPM : Zero sum approach
• Zero defects
• Zero breakdowns
• Zero losses

3. Total productivity maintenance
Total Productive Maintenance is productive maintenance involving total
participation for increased productivity.

4. Why TPM: Downtime
(a) Breakdowns due to equipment failure.
(b) Setup and adjustment e.g . exchange of die injection moulding machines etc.

5. Why TPM - Speed losses
(a) Idling and minor stoppages e.g. abnormal operations of sensors
(b) Reduced speed e.g. discrepancies between design and actual speed of equipment

6. Why TPM - Defects
(a) Defect in process and rework ( scrap and quality defects requiring repair )
(b) Reduced yield between machine startup and stable production.

7. Requirements for TPM
Maintain basic equipment conditions
Maintain operating conditions
Restore deterioration
Correct design weaknesses
Improve technical skill
Expose hidden defects

8. FICCI CE