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Siemens MV GIS Switchgear
1.
© Siemens Industry,
Inc. 2016. Answers for infrastructure and cities. Medium-Voltage, Gas-Insulated, Arc-Resistant Switchgear, Types 8DA10 & 8DB10 www.usa.siemens.com/mvswitchgear
2.
2014 © Siemens Industry,
Inc. 2016. Page 2 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Siemens medium-voltage gas-insulated arc-resistant switchgear is: Increased safety1 Easy to use5 Improved reliability2 Increased flexibility3 Innovative features4 Cost effective6 Type 8DA10 gas-insulated arc-resistant switchgear Siemens Power Distribution Medium-Voltage Gas-Insulated Switchgear SF6 circuit breaker.mpg GMSGAR_DuctVenting1.AVI
3.
2014 © Siemens Industry,
Inc. 2016. Page 3 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. • Non toxic • No hazardous substance 1) • Colorless, odorless and chemical neutral (inert) • Heavier then air 1) acc. regulation on chemicals. Labeling of hazardous substances acc. regulation (EG) Nr. 1272/2008 (CLP-regulation) : GHS04 (class: gases under pressure, compressed, liquefied, deep-frozen liquefied, dissolved gases) • ... with compact design • ... with high personnel safety • ... with minimized fire load • ... with high operational availability & reliability Until today no climate-neutral gas is known with comparable characteristics Core Technology: Insulating Medium SF6 SF6 technology enables electrical equipment ... stern2_1140_1400.mpg
4.
2014 © Siemens Industry,
Inc. 2016. Page 4 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. • Vacuum interrupter technology • Ratings: • Maximum voltage: 4.76 kV, 15 kV, 27 kV or 38 kV • Continuous section current: up to 2,500 A (or 4,000 A using parallel circuit breakers) • Short-circuit current: up to 40 kA • Lightning-impulse withstand (BIL): up to 200 kV • Tested to ANSI/IEEE C37.20.7-2007/ IEC 62271-200 arc-resistant internal arc classification type 2B (front, side, rear with low- voltage compartment door open) • Low-pressure SF6 gas used as an insulating medium for all primary components • Primary components virtually maintenance-free due to controlled gas environment Medium-Voltage Gas-Insulated Switchgear Features & Benefits
5.
2014 © Siemens Industry,
Inc. 2016. Page 5 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. • Circuit breaker endurance: • Mechanical endurance: 10,000 times • Mechanical endurance (optional): 30,000 times • Electrical endurance : 10,000 times • Full-fault switching capability: 50 times • Compact footprint per section: • 24” W x 64” D (8DA10 single bus) • 24” W x 105” D (8DB10 double bus) • Integral isolation by use of a three-position selector switch (CONNECTED, DISCONNECT & GROUND positions) • Fixed-mounted circuit breakers (no special tools for racking or lift truck for handling) • Over 94,000 sections installed worldwide with more than 4,500 installed in the U.S Medium-Voltage Gas-Insulated Switchgear Features & Benefits
6.
2014 © Siemens Industry,
Inc. 2016. Page 6 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Medium-Voltage Gas-Insulated Switchgear 8DA10 Single Busbar Lineup Up To 42 kV Front view Available at Koontz Wagner, 6510- Bourgeois Houston, TX 77066
7.
2014 © Siemens Industry,
Inc. 2016. Page 7 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. 8DA10 single bus bar 8DB10 double bus bar Medium-Voltage Gas-Insulated Switchgear Types 8DA10 & 8DB10 Isolated-phase design eliminates possibility of phase-to-phase faults inside the switchgear
8.
2014 © Siemens Industry,
Inc. 2014. Page 8 IC1000-F320-A121-X-4A00 LMV MS U.S. Medium-Voltage Gas-Insulated Switchgear Compartmentalization Single-busbar switchgear Arrangement of gas-filled compartments 1 2 3 Item Description 1, 2, 3 Gas zone, one each for main bus phase 1, phase 2 & phase 3 4 Gas zone, common for circuit breaker phase 1, 2 & 3 associated feeder connections 5 Gas zone, common for bus sectionalizer bus for phases 1, 2 & 3 1 2 3 5 4 1 2 3
9.
2014 © Siemens Industry,
Inc. 2016. Page 9 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Technical Data Item Unit Single-busbar (8DA10) & double-busbar (8DB10) switchgear Single- pole (8DA11) & double- pole (8DA12) traction power supply switchgear* Rated maximum design voltage kV 15 27 38** 17.5 27.5 Rated frequency Hz 50/60 50/60 50/60 16.7 50/60 Rated short-duration power-frequency withstand voltage kV 36 50 80 50 95 Rated lightning-impulse withstand voltage kV 95 125 200 125 200 Rated peak-withstand current kA 104 104 104 82 104 Rated short-circuit making current (peak) kA 104 104 104 82 104 Rated short-circuit withstand current 3 s kA 40 40 40 31.5 40 Rated short-circuit breaker current kA 40 40 40 31.5 40 Rated normal current of busbar, maximum A 5,000 5,000 5,000 2,500 3,150 Rated normal current of feeders, maximum A 2,500 2,500 2,500 2,000 2,500 Medium-Voltage Gas-Insulated Switchgear Technical Data * Consult Siemens Smart Grid division, Rail Electrification business, for information on traction power supply switchgear. http://w3.usa.siemens.com/smartgrid/us/en/rail-electrification/Pages/Rail-Electrification.aspx ** Consult Siemens for rated maximum design voltage up to 42 kV.
10.
2014 © Siemens Industry,
Inc. 2016. Page 10 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Footprint comparison (MV AIS & MV GIS - only equipment size considered) 38 kV 15 kV MV AIS MV GIS MV GIS MV AIS Space saving ~75% ~55% Medium-Voltage Gas-Insulated Switchgear MV GIS Smaller Than MV AIS – Compact Footprint Single bus comparison
11.
2014 © Siemens Industry,
Inc. 2016. Page 11 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. • Tested to ANSI/IEEE C37.20.7-2007/IEC 62271-200 for internal arcing faults • Arc-resistant internal arc classification type 2B (front, side, rear with low-voltage compartment door open) • Reduced level of PPE permitted by NFPA 70E for arc-resistant switchgear Medium-Voltage Gas-Insulated Switchgear MV GIS Is Tested For Arc Resistance
12.
2014 © Siemens Industry,
Inc. 2016. Page 12 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Comparison of PPE3 level required for operations Activity MV air-insulated switchgear (AIS)1 MV GIS Open/close circuit breaker HRC 2 (door closed)2 HRC 4 (door open) HRC 04 Isolate circuit HRC 4 (racking, door open or closed) (Note: isolation in metal-clad requires racking to test or disconnect position) HRC 0 (operation of three-position switch to open position) Application of safety grounds HRC 4 HRC 04 1 Non-arc-resistant. 2 HRC = hazard risk category HRC 0 = lowest level HRC 2 = 8 cal/cm2 PPE HRC 4 = 40 cal/cm2 PPE. 3 Derived from tables 130.7 (c) (15) (a) in NFPA 70E-2012. Refer to NEC 70E for detailed requirements. 4 HRC 0: non-melting or untreated natural fiber-protective clothing, long-sleeved shirt, long pants, safety glasses or goggles, hearing protection. For Major Operational Activities Reduced Level Of PPE Can Be Used For MV GIS
13.
2014 © Siemens Industry,
Inc. 2016. Page 13 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. UL/cUL Listed* as arc resistant to ANSI/IEEE C37.20.7-2007 * Ratings dependent Medium-Voltage Gas-Insulated Switchgear UL Listed*
14.
2014 © Siemens Industry,
Inc. 2016. Page 14 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Low-voltage compartment Busbar Drive mechanism/ three-position switch Drive mechanism/ circuit breaker Circuit breaker pole housing Current transformer Cable connection from the bottom Medium-Voltage Gas-Insulated Switchgear Circuit Breaker Section (8DA10 Single Bus Shown) Gas monitoring
15.
2014 © Siemens Industry,
Inc. 2016. Page 15 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Busbar housing Three-position switch (shown OPEN) Pole housing Medium-Voltage Gas-Insulated Switchgear Busbar Design Up To 5000 A Busbar 5000 A Busbar up to 4000 A Busbar Busbar Twin busbar housing Busbar
16.
2014 © Siemens Industry,
Inc. 2016. Page 16 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Three-Position Selector Switch Medium-Voltage Gas-Insulated Switchgear Three-Position Selector Switch OPEN READY-TO- GROUND CLOSED
17.
2014 © Siemens Industry,
Inc. 2016. Page 17 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. • Compact – same footprint from 2.4 kV to 42 kV • Gas insulation eliminates derating due to altitude • Video camera system to view three- position switch status – complies with NEC visible disconnect requirement (NEC 225.51 & 230.204) • Capacitive voltage indicators – avoids need for hot-stick for checking energization of primary • Integral grounding switch – grounding cables are unnecessary Overview of innovative features Medium-Voltage Gas-Insulated Switchgear Innovative Features
18.
2014 © Siemens Industry,
Inc. 2016. Page 18 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. 8DA/B ANSI Camera housing and mounting
19.
2014 © Siemens Industry,
Inc. 2016. Page 19 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. 8DA/B ANSI Hardware ƒ RJ45 (ethernet) and USB connector on laptop necessary ƒ USB-A 2.0 or 3.0 ƒ Ethernet Ethernet connection USB interface Screw caps for protection 1 3 2
20.
2014 © Siemens Industry,
Inc. 2016. Page 20 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. 8DA/B ANSI Software ƒ No special software tool and software expertise required ƒ Only web browser is needed ƒ Mozilla Firefox ƒ Microsoft Internet Explorer ƒ Google Chrome ƒ Safari ƒ Other browsers might work, but are not covered with development tests Ethernet connection USB interface Screw caps for protection 12 3
21.
2014 © Siemens Industry,
Inc. 2016. Page 21 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. 8DA/B ANSI Operation ƒ Open screw caps (at switchgear front or rear wherever it is applicable) ƒ Connect USB and RJ45 plugs (between switchgear interface and laptop, cables are supplied) ƒ Start web browser and type in any address ƒ Three reference pictures on top view (CLOSED, OPEN, GROUNDED) ƒ Camera live-view below ƒ Three software buttons available to switch view from phase L1, L2 and L3 Ethernet connection USB interface Screw caps for protection 1 3 2
22.
2014 © Siemens Industry,
Inc. 2016. Page 22 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Medium-Voltage Gas-Insulated Switchgear View Port Via Video Camera Use of PC to view position of selector switch
23.
2014 © Siemens Industry,
Inc. 2016. Page 23 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Capacitively Coupled Voltage Indication System C2 C1 Potential indicator or indicator Medium-Voltage Gas-Insulated Switchgear Capacitively Coupled Voltage Indication System • Coupling electrode built into pole-support plate of the circuit breaker • For checking the energization state of each pole • No hot stick required to check voltage presence Plug-in LRM voltage indicator
24.
2014 © Siemens Industry,
Inc. 2016. Page 24 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Circuit OFF & ISOLATED Ready To Ground Circuit GROUNDED Circuit CLOSED Medium-Voltage Gas-Insulated Switchgear Three-Position Selector Switch
25.
2014 © Siemens Industry,
Inc. 2016. Page 25 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Medium-Voltage Gas-Insulated Switchgear Lockout/Tagout
26.
2014 © Siemens Industry,
Inc. 2016. Page 26 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. • Sealed pressure system protects against environmental influences (IP65) • Single-pole enclosure eliminates possibility of phase-to-phase faults inside switchgear • Division of gas compartments enables rapid problem isolation • Mean time between major failure: • MV GIS — 5,300 years (based on last 10 years data) • MV AIS — 856 years (estimate) Overview of reliability features Sources: IEEE 493 Gold Book (for MV AIS), Siemens internal data (for MV GIS) Medium-Voltage Gas-Insulated Switchgear High-Operational Reliability
27.
2014 © Siemens Industry,
Inc. 2016. Page 27 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Source: IEEE 493 Gold Book, Annex E, table XVIII, page 479 • Thermocycling • Mechanical structure failure • Mechanical damage from foreign source • Shorting by snakes, birds, rodents, etc. • Malfunction of protective device • Above normal ambient • Exposure to chemicals or solvents • Exposure to moisture • Exposure to dust or other contaminants • Exposure to non-electrical fire • Normal deterioration from age • Severe weather condition • Others 7% 3% 7% 3% 10% 3% 3% 30% 10% 7% 10% 3% 4% Share Not applicable to MV GIS Estimated 50% of failure causes not applicable with MV GIS OverviewoffailurecausesforMVAIS Medium-Voltage Gas-Insulated Switchgear Reduces Or Eliminates Causes Of 50% Of Failures In MV AIS MV AIS failure cause
28.
2014 © Siemens Industry,
Inc. 2016. Page 28 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. • Vacuum interrupter mounted in circuit breaker pole housing • Non-sliding current transfer from vacuum interrupter moving contact to three-position switch Medium-Voltage Gas-Insulated Switchgear Vacuum Interrupter
29.
2014 © Siemens Industry,
Inc. 2016. Page 29 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Ring-core current transformers: • Current transformers located outside gas zone • Secondary part accessible outside the enclosure (& gas zone) without exposure to primary voltage • Free of dielectrically- stressed cast-resin parts A C B A Medium-Voltage Gas-Insulated Switchgear Current Measurement Current transformer installation (basic scheme) Item Description A Feeder current transformer on the cable housing B Feeder current transformer on the cable C Busbar current transformer
30.
2014 © Siemens Industry,
Inc. 2016. Page 30 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. • Mounted separately & connected via a plug-in cable • Grounded metal-enclosed • Connected line-ground • VT solid insulated with grounded metal-enclosure • Outside main circuit • Fused • No gas work required to remove or install Voltage transformer with primary fuse Medium-Voltage Gas-Insulated Switchgear Line-Side (Cable-Side) Voltage Transformer Item Description 1 Bus connected VT 2 Cable connected VT 1 2
31.
2014 © Siemens Industry,
Inc. 2016. Page 31 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. • Internal cone type plug-in connections per EN-50181/DIN 47637 • Sizes available up to 1,250 A per conductor (cable) and up to 2,500 A for cast-epoxy insulated bus • Size 2, up to 40 mm (1.57”) O.D., up to 800 A • Size 3, up to 46 mm (1.81”) O.D., up to 1,250 A • Size 3.5, up to 50 mm (1.97”) O.D., up to 1,250 A • Diameter is over insulation, without voltage detection tap Medium-Voltage Gas-Insulated Switchgear Plug-In Cable Termination System
32.
2014 © Siemens Industry,
Inc. 2016. Page 32 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Medium-Voltage Gas-Insulated Switchgear Low Maintenance Over Life Cycle Types 8DA10/8DB10 Visual inspection Every 5 years Condition inspection Every 10 years Maintenance After 1,000 operating cycles of the disconnectors & grounding switches or after 10,000 operating cycles of the circuit breaker. These intervals are guidelines which have to be adjusted to the different operating conditions (i.e., dusty environment, frequent condensation, etc.) which can affect operating mechanism
33.
2014 © Siemens Industry,
Inc. 2016. Page 33 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Medium-Voltage Gas-Insulated Switchgear Maintenance Checks Visual inspection Condition inspection Maintenance Description X X X Check & document SF6 gas pressure X X Check & document dew-point (humidity content) (≤15 ˚C) X X Check & document gas quality (air content) (SF6 share ≥ 95%) X Check operating mechanism & interlocking of disconnector & grounding switch. If required, grease linkage & bearings. X Vacuum circuit breaker operating mechanism
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2014 © Siemens Industry,
Inc. 2016. Page 34 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Dielectric withstand in relation to gas pressure/leakage (example: 38 kV) Gas pressure (abs.) 0/100 50/50 100/0 1.0 1.3 1.5 1.7 bar 200 150 100 80 50 SF6 / air mixture (%) SF6 at gauge pressure 0 ANSI rated 60 Hz withstand ANSI rated impulse (BIL) 30 Switching under normal conditions still possible Medium-Voltage Gas-Insulated Switchgear Dielectric Withstand Normal atmospheric pressure
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Page 35 Consider not
just the one-time purchase cost, but also the total life-cycle cost ReliabilityFootprint Maintenance MV AIS MV GIS Safety Medium-Voltage Gas-Insulated Switchgear Consider These Investment Decision Advantages Spare Parts
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2014 © Siemens Industry,
Inc. 2016. Page 36 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Questions Answers Can the circuit breaker interrupt if there is a leak and no SF6 gas is available? Yes, the vacuum interrupters are independent of the SF6 gas and all the interruption occurs inside the vacuum interrupters. SF6 gas is only used for insulation. What is the SF6 leakage rate in Siemens MV GIS 8DA/B? The low leakage rate is possible as the normal pressure is 1.5 bar (22 psig) or less, and the SF6 gas is used only for insulation, not for interruption. Leakage is below 0.1% per year. Go-To-Market FAQs
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2014 © Siemens Industry,
Inc. 2016. Page 37 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Questions Answers Is SF6 a greenhouse gas “GHG”? Yes, SF6 is a GHG with atmospheric lifetime of 3,200 years. Are there any taxes applicable on use of SF6 gas in MV switchgear or any regulatory requirements? No, users are required to report annually SF6 volume if their inventory exceeds 17,800 lbs at any time. How do I quantify 17,800 lbs of SF6 gas in terms of number of sections? 8DA10 ~ 2,700 sections 8DB10 ~ 1,400 sections What is the percentage of emissions of SF6 gas from T&D equipments compare to the total emissions of all the gases in the U.S.? In 2013, total emissions of all GHG reported was 5,791.2 MMT CO2 equivalent. Emissions from T&D equipments were 5.1 MMT CO2 equivalent. Net emission from T&D equipment was < 0.1% (5.1/5,791.2) Go-To-Market FAQs
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2014 © Siemens Industry,
Inc. 2016. Page 38 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Reference project in Utility/IOU Customer information ƒ Customer: Georgia Power (Demo Unit) ƒ Location: Georgia Project information ƒ Equipment type: 8DB ƒ Number of sections: 4 ƒ Voltage: 25 kV ƒ Short-circuit current: 40 kA ƒ Year of installation: 2009
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2014 © Siemens Industry,
Inc. 2016. Page 39 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Reference project in Pharmaceutical Customer information ƒ Customer: Amgen, Inc. ƒ Location: Washington Project information ƒ Equipment type: 8DA ƒ Number of sections: 50 ƒ Voltage: 4.16 kV and 26.4 kV ƒ Short-circuit current: 40 kA ƒ Year of installation: 2001
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2014 © Siemens Industry,
Inc. 2016. Page 40 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Reference project in Heavy Industry/Manufacturing Customer information ƒ Customer: Caterpillar, Inc. ƒ Location: Illinois Project information ƒ Equipment type: 8DA ƒ Number of sections: 40 ƒ Voltage: 13.8 kV ƒ Short-circuit current: 40 kA ƒ Year of installation: 2008 (shown during installation)
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2014 © Siemens Industry,
Inc. 2016. Page 41 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Reference project in Oil and Gas/Refinery Customer information ƒ Customer: ConocoPhillips ƒ Location: Wood River, Illinois Project information ƒ Equipment type: 8DA ƒ Number of sections: 54 ƒ Voltage: 38 kV ƒ Short-circuit current: 40 kA ƒ Year of installation: 2009
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2014 © Siemens Industry,
Inc. 2016. Page 42 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Reference project in Oil and Gas/Refinery Customer information ƒ Customer: Hovensa Refinery ƒ Location: St. Croix, U.S. Virgin Islands Project information ƒ Equipment type: 8DA ƒ Number of sections: 54 ƒ Voltage: 38 kV ƒ Short-circuit current: 40 kA ƒ Year of installation: 2005
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2014 © Siemens Industry,
Inc. 2016. Page 43 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Reference project in Oil and Gas/Extraction Customer information ƒ Customer: Canadian Natural Resources Ltd. - Horizon Oil Sands ƒ Location: Alberta, Canada Project information ƒ Equipment type: 8DA ƒ Number of sections: 265 ƒ Voltage: 5 kV, 15 kV and 38 kV ƒ Short-circuit current: 40 kA ƒ Year of installation: 2005
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2014 © Siemens Industry,
Inc. 2016. Page 44 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Reference project in Higher Education Customer information ƒ Customer: NOVA Southeastern University Location: Florida Project information ƒ Equipment type: 8DA ƒ Number of sections: 265 ƒ Voltage: 4.16 kV and 13.8 kV ƒ Short-circuit current: 40 kA ƒ Year of installation: 2009
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2014 © Siemens Industry,
Inc. 2016. Page 45 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Manufacturing Location Siemens MV GIS Manufacturing in Frankfurt (SWF): The Home of GIS!
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2014 © Siemens Industry,
Inc. 2016. Page 46 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Medium-Voltage Gas-Insulated Switchgear GIS compared to AIS
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Unrestricted © Siemens
Industry, Inc. 2016 Usa.siemens.com/mediumvoltage Fixed-type, gas-insulated medium-voltage switchgear compared to air-insulated switchgear Technology comparison 2016
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 48 EMMS-T40042-00-4AUS / EM MS U.S. MV AIS • Drawout type construction, where circuit isolation is achieved by opening the circuit breaker and then racking it to the test or disconnect position. • No built-in circuit grounding capability. Grounding of load circuit requires drawout ground and test device. MV GIS • Fixed-mounted circuit breakers with interlocked isolation switch and grounding switch. Isolation meets NEC visible disconnect requirement. • Grounding accomplished with grounding switch and circuit breaker with fault-making capability. Sequential interlocking prohibits mis-operation. MV GIS Comparison To MV AIS
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 49 EMMS-T40042-00-4AUS / EM MS U.S. MV AIS • Drawout type construction, requiring physical movement of circuit breaker from connected to test or disconnect position. • Historic experience suggests higher potential for failures associated during racking. MV GIS • GIS achieves isolation without the movement of the circuit breaker, eliminating the potential for misalignment. MV GIS Comparison To MV AIS
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 50 EMMS-T40042-00-4AUS / EM MS U.S. MV GIS Comparison To MV AIS MV AIS • Conventional-type cable termination (cable lugs and stress cones), exposed to contaminants MV GIS • Plug-in type cable termination, which provides IP65 protection and easy installation at site
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 51 EMMS-T40042-00-4AUS / EM MS U.S. Siemens MV GIS Advantages MV GIS offers the advantages of a switching device - a minimum number of parts resulting in a high MTBF 1. No regular maintenance 1. Visual inspection: 5 years 2. Status inspection: 10 years 3. Maintenance after 10,000 operations 2. No impact from environmental conditions (except for flooding) 3. Highest IP protection by having IP65 for high-voltage parts. 4. Highest personal safety. 5. Operational safety 6. Compact design 7. No extra-storage space required 1. Saves costs - no shutdowns needed. 2. Saves insulators from dust; provides constant insulation quality. 3. No penetration of foreign bodies like dust, small animals and moisture. 4. High-voltage part installed in gas-insulated, sealed housing so no access to high-voltage parts. Fool-proof interlocks. 5. Low-maintenance switching device. Cable grounding via the circuit breaker. Risk of internal arcs minimized. 6. Up to ~75% space saving vs AIS. 7. Only a few small secondary spare parts recommended.
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 52 EMMS-T40042-00-4AUS / EM MS U.S. Footprint comparison (MV AIS & MV GIS - only equipment size considered) 38 kV 15 kV MV AIS MV GIS MV GIS MV AIS Space saving ~75% ~55% MV GIS Smaller Than MV AIS – Compact Footprint Single bus comparison
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 53 EMMS-T40042-00-4AUS / EM MS U.S. MV GIS Advantages - Maintenance MV AIS Required latest after 5 years of service: • Switch off of lines, feeders and busbars • Grounding • All circuit breakers in test position • Test function of circuit breakers and and all other switching devices • Remove the drawout circuit breaker and remove covers partly to access to busbars and cable sections • Clean the sections and all insulation, and check all bolted connections • Lubricate all bearings and surfaces; check panel function and put switchgear back into service Example: Estimated time per section: 4 hours For a 20-section lineup 80 working hours, respective to 8 working days for maintenance Average $180 per person per hour, i.e., $14,400 for a 20-section lineup MV GIS • Requires minimal maintenance • Visual inspection: 5 years • Check gas-pressure gauges • General visual survey. Example: For the 20-section lineup, potential savings $14,400. After 30 years, total savings $86,400
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 54 EMMS-T40042-00-4AUS / EM MS U.S. MV GIS Advantages - Availability MV AIS • During maintenance, switchgear is out of service. • Provisions for alternative supply circuits must exist. • Switching procedures must be followed. • After maintenance, original conditions need to be re-established. Risks: • Switching failures. • Network disturbances may occur. • Human errors, tools left in equipment, loose connections, loose bolts, missing covers, etc. Therefore, the risk of failures inside the switchgear (including potential for arc fault) may be higher. MV GIS • Almost maintenance free. • No human errors can occur due to hermetically- sealed isolation. • Insulation cannot be contaminated. Peace of mind
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 55 EMMS-T40042-00-4AUS / EM MS U.S. MV GIS Advantages – Environmental Aspects MV AIS • Influence of dust, humidity and vermin to active parts as busbars, breakers, cable connections: • Need of maintenance, cleaning of insulation • Condensation – potential for partial discharges and damage to insulation. • Need to eliminate potential for vermin in switchgear • Reduction in dielectric withstand (hipot and impulse) for high altitudes Example: 27 kV AIS at altitude of 6,562 ft (2,000 m) needs rated insulation level of 138 kV BIL to provide 125 kV BIL at 6,562 ft (2,000 m). Since this cannot be reached with 27 kV AIS, 38 kV AIS is required, which means higher costs. Additional costs and control are necessary. MV GIS • No environmental influences (flooding exception) due to maintenance-free, hermetically sealed (HV) switchgear. • No influence of insulation level due to altitude. Example: Peace of mind and cost savings.
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 56 EMMS-T40042-00-4AUS / EM MS U.S. MV GIS Advantages - Dimensions MV AIS For 27 kV, 2,000 A, 25 kA, AIS dimensions: • Width: 3.0 ft (.91 m) • Depth: 8.0 ft (2.4 m) Floor space per section is equal to 24.0 ft² (2.2 m2) Example: 20-section lineup, area required: • 480.0 ft² without required rear aisle • 840.0 ft² with NEC clear working space in rear. MV GIS For 27 kV, 2,000 A, 25 kA GIS dimensions: • Width: 1.97 ft (.6 m) • Depth: 5.3 ft (1.62 m) Floor space per section is equal to 10.4 ft² (1.0 m2) and no working space required at rear Example: 20-section lineup, area required: • 209.0 ft² and no rear aisle required. Source for $ per ft² : http://www.businessinsider.com/us-city- real-estate-price-chart-2014-3 Savings Value 271 ft2 without rear aisle $13.6 k to $180.3 k 631 ft2 with rear aisle $31.6 k to $419.8 k
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 57 EMMS-T40042-00-4AUS / EM MS U.S. Aisle space “I have to double the substation MVA, but don’t have the space?” 38 kV switchgear space requirements single bus comparison Air-insulated switchgear 99.3 ft2 = 9.2 m2 Gas-insulated switchgear 22.7 ft2 = 2.1 m2 Space Problems? 48” (1,219) 24” 130” (3,302 mm) 72” (1,827 mm) aisle space (NEC) 64” (1,626 mm) 24” (610 mm) 72” (1,827 mm) minimum rear access (NEC) 96” (2,438 mm) drawout space Space Problems? MV GIS Advantages * * No rear access required, eliminating need for rear aisle
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 58 EMMS-T40042-00-4AUS / EM MS U.S. MV GIS Advantages - Reliability Source: IEEE 493 Gold Book, Annex E, table XVIII, page 479 • Thermocycling • Mechanical structure failure • Mechanical damage from foreign source • Shorting by snakes, birds, rodents, etc. • Malfunction of protective device • Above normal ambient • Exposure to chemicals or solvents • Exposure to moisture • Exposure to dust or other contaminants • Exposure to non-electrical fire • Normal deterioration from age • Severe weather condition • Others 7% 3% 7% 3% 10% 3% 3% 30% 10% 7% 10% 3% 4% Share Not applicable to MV GIS Estimated 50% of failure causes not applicable with MV GIS MV AIS failure cause OverviewoffailurecausesforMVAIS
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 59 EMMS-T40042-00-4AUS / EM MS U.S. MV GIS Advantages – 150 kV BIL MV AIS Due to the requirement of 150 kV BIL at 27 kV, the switchgear selection should be upgraded to the next voltage level. This BIL value cannot be reached with typical 27 kV switchgear. Therefore, 38kV switchgear is required, which means higher costs for the customer: • Higher equipment costs • Much higher costs for real estate. MV GIS • Same design & footprint for voltages up to 40.5 kV • No environmental influences due to maintenance -free, hermetically-sealed (HV portion) switchgear. Cost savings.
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May-2016 Unrestricted © Siemens
Industry, Inc. 2016 Page 60 EMMS-T40042-00-4AUS / EM MS U.S. MV GIS Advantages – Spare Parts MV AIS For an estimated lifetime of 30 years, spares needed. •Lubricants •Screws •Bolts •Nuts •Contact fingers for draw out unit •Isolators •Bushings Therefore additional cost for spares, storage , handling, installation of parts, staff for exchange the parts incurred. MV GIS Few small secondary parts recommended. Cost savings due to minimal cost of spares, no additional storage room, handling cost and cost of staff.
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2014 © Siemens Industry,
Inc. 2016. Page 61 IC1000-F320-A121-X-4A00 Murtaza Khan MS U.S. Thank You Murtaza Hussain Khan Hussain.murtaza@siemens.com +1 346 206 9980