O slideshow foi denunciado.
Utilizamos seu perfil e dados de atividades no LinkedIn para personalizar e exibir anúncios mais relevantes. Altere suas preferências de anúncios quando desejar.
Próximos SlideShares
Trident Group
Trident Group
Carregando em…3
×
1 de 11

Case Study_Trident Group

  1. 1. Trident Group. 1
  2. 2. Trident – Geographies Punjab, India – Dhaula Campus 600 Acres Home Textiles, Energy and Paper Units Takshashila (Center of Excellence) Punjab, India – Sanghera Campus 350 Acres Yarn Units, Ananda (Leadership Workshop Center) Madhya Pradesh, India – Budhni Campus 800 Acres Yarn and Proposed Home Textiles Units Corporate Office – Ludhiana, Punjab (India) Sales Offices in NY (US), Delhi and Mumbai (India) 2
  3. 3. Diversification through Integration Power & Steam Power Power Steam & Sulphuric Acid TRIDENT YARN ENERGY TRIDENT PAPER 3.94 Lakhs Spindles/ 50 MW per day 475 MTs per day 275 MTs per day Power & Steam Yarn Sulphuric Power Acid Terry Fabric Sulphuric Acid BATHROBES TOWEL TRIDENT CHEM 275 MTs per day 3
  4. 4. ENERGY CONSUMPTION DETAILS CONSUMPTION UNIT OF S.NO. ENERGY AMOUNT MEASUREMENT 1 ELECTRICITY 125,297,782 KWH 2 STEAM 6500 MT/DAY 3 GROUND WATER 3650000 M3/YEAR 4 RECYCLED WATER 1095000 M3/YEAR 5 CO2 EMISSION 199429 TON CO2 EQ
  5. 5. Projects for FY 2013-2014 S.No. Project Name UOM Baseline Target 1 Reduction in specific power consumption in pulp area KWH/MT 317 264 2 Reduction in specific steam consumption in pulp area MT/MT 2.68 2.41 3 To improve the condensate return from towel and paper % 66 74 4 Reduction in specific power consumption in Paper machine KWH/MT 344 335 5 Reduction in specific steam consumption in Paper machine MT/MT 2.11 2.07 6 Reduction in specific power consumption in towel manufactring KWH/MT 2.69 2.41 7 Reduction in specific Steam consumption in towel manufactring MT/MT 7.08 6.2 To increase the usage of Hot water consumtion( from 850 Kl/day to 1000 Kl/day) and reduction in soft water consumption(102lt/kg 8 to 95 lt/kg) in Dye House by 31st July,2013 KL/day 850 1000 To reduce the power consumption in WFL from 293 Kw-h/MT to 9 264 Kw-h/MT by Septermber-13 KWH/MT 293 264 To reduce the soft water consumption(From 102lt/kg to 95 lt/kg) 10 in Dye House by 31st July,2013 LTR/kg 102 95
  6. 6. Initiatives Linked to energy conservation projects ENERGY CONSERVATION PLANNER 2013-2014 Approx.Investment Estimated Savings* S no Project Title Implementation Area ( in Lacs) UOM Saving Value Reduction in Power consumption of Pm-1 drives by changing PM I 225 KW / year 336384 1 the present open gear system with Silent drive system Steam savings from Blow heat Recovery System, converting PULP 320 MT / year 100 vent system from batch digesters to heat water. 2 Reduction in steam Consumption by commissioning of closed PM I 100 MT / year 8760 3 hood with heat recovery system Reduction in steam Consumption by modification of PM-1 PM I 125 MT / year 9000 4 steam & condensate system KW / year 566940 Rope less tail treading system to reduce tail treading time 5 PM-2 395 MT / year 2244 6 Replacement of poor MC pumps (3) with efficient MC pumps WFL 180 KW / year 378432 7 Blow Heat Recovery project WFL 334 MT / year 23800 8 MC PUMPS 9nos (VFD to be provide ) SFL 40 KW / year 578160 Installation of the additional finisher effect in Evap-2 for MT / year 3432 increasing the production 9 Rec-2 500 KW / year 262500 10 Modification & up gradation of the RB-2 Rec-2 100 MT / year 1890 Improving the firing liquor concentration ( mix feed from evap- 1&2) , furnace stability & improving the asset condition ( Like 11 ESP internal & casing, Air & FG ducting, SBs) Rec-1 70 MT / year 23800 12 Installation of VFD on FD Fan of Boiler 2/3 Energy 2/3 40 KW/year 326400
  7. 7. Initiatives Linked to energy conservation projects Energy Conservation planner (2013-2014) Investment Estimated Savings* S no Project Title (Tentative in Lacs) UOM Saving Value Replacement of Electrical heater by 1 3 KW / year 350000 Steam Radiator Installation of main header of size 6" in 2 place of 4" to improve the water flow in 6 KW / year 72000 process house with lower pump running Installation of new ss line of 10" for 3 Effluent transfer from shortest route to 14 KW / year 70000 reduce power consumption Replacement/Modification of Sot water 4 line for Dye house for reduction in 1.5 KW / year 73000 energy of Pumping at pump house. Installation of VFD 2 nos. for Blowers on 5 1.5 KW / year 87600 Stenter machine no 2. 6 Atomization of soft water transfer system 2 KW / year 36500 Introduction of LED technology for lighting 7 1.53 KW / year 18250 Total 30 49.5145 707350
  8. 8. Summary of initiatives No. of initiatives – 60 Total investment involved- 3.53 crores Estimated savings- 7.32 crores Payback Period- 6months
  9. 9. Management's perspective
  10. 10. ENERGY MANAGEMENT POLICY
  11. 11. Improvement In Grey Folding Process by Value Stream Mapping through Low Cost Automation under TPM pillar KK Kobetsu Kaizen 11

×