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Case Study_Ramesh Flowers

  1. 1.  Associated with the business of manufacturing Home Fragrance & Home Décor products since 1982.  Market share is ~36% of the total exports in this category from India* in USA, Europe & Canada.  Retailers, wholesalers and manufacturing companies comprise our customers  Based in the port town of Tuticorin, a fast-growing city in Tamil Nadu (Southern India).  Our subsidiary, Flora Classique, in Temecula aids distribution in the American sub- continent. *According to a survey conducted by APEDA under the Dry Flower & Plant parts(2009-2010) Category, Ministry of Commerce, Government of India.
  2. 2. Location TUTICORIN TUTICORIN
  3. 3. vv
  4. 4. RFL FAMILY
  5. 5. WAREHOUSE
  6. 6. STORAGE AREA
  7. 7. GRADING MACHINES
  8. 8. PROCESSING AREA
  9. 9. ETP & RO PLANT SOLAR WATER HEATER
  10. 10. THE ENTIRE GREEN BELT AREA IS IRRIGATED BY DRIP IRRIGATION METHOD
  11. 11. GREEN HOUSE & DRYING YARD
  12. 12. PRODUCTION AREA
  13. 13. SHIPMENT BAY COCOON FUMIGATION PROCESS AREA
  14. 14. ENERGY MANAGEMENT SYSTEM * Initiatives from Management * Management considers energy as a prime factor in investment * Inclined to tap renewable energy
  15. 15. SAVINGS MONEY SAVED IN LAST 10 YEARS : Rs 2940,000 ENERGY HARVESTED / DAY : Mass of Water x Cp x Temp Gain in kcal ENERGY HARVESTED / DAY : 4000 kg x 1 x 30 0 in kcal : 120000 kcal : 140 kwh (860 kcal = 1 kwh) Cost per 1 unit : Rs 7/- MONEY SAVEDIN / DAY : 140 X 7 = Rs 980 MONEY SAVEDIN / YEAR : Rs 980 X300 Days = Rs 29,4000 MONEY SAVEDIN 10 YEARS : Rs 29,4000 X 10 = Rs 29,40,000
  16. 16. FUEL COST IF DIESEL WAS USED DIESEL ENERGY SAVED PER DAY : 120000 K cal SAVED IN 10 YEARS : 120000 K cal X 300 DAYS X 10 YEARS ENERGY SAVED IN 10 YEARS : 360000000 K cal DIESEL SAVED IN 10 YEARS : 360000000 /10500(Kcal / ltr disel) = 34290 Ltr MONEY SAVED : 34290 X 51 = Rs 1748790
  17. 17. FUEL COST IF FIREWOOD WAS USED FIRE WOOD ENERGY SAVED PER DAY : 120000 K cal ENERGY SAVED IN 10 YEARS : 120000 K cal X 300 DAYS X 10 YEARS ENERGY SAVED IN 10 YEARS : 360000000 K cal WOOD SAVED IN 10 YEARS : 360000000 / 2251434(Kcal per TON) = 16 Tons MONEY SAVED : 160 X 3000 = Rs4,80,000
  18. 18. ROI & Life Cycle Assessment •Conventional Light Total Power consumption : 63600 Units Total power consumption cost: 4,03,800 Rs •LED Total Power consumption : 30,300 Units Total power consumption cost: 1,92,300 Rs Cost recovery : 3 Years As a part of our social responsibility initiatives, we have planned to provide each one LED light to each employee's family at free of cost before July 2013. It will create awareness on saving as well as global warming with our employees and their nearest residents.
  19. 19. THANK YOU

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